Ringing roll frying device

By designing a bell roll frying device, automatic frying and rolling of bean peels is realized, solving the problems of low rolling rate and inconsistent product quality in the existing technology, and improving production efficiency and safety.

CN222442906UActive Publication Date: 2025-02-11泉州鼎成食品有限公司
View PDF 0 Cites 1 Cited by

Patent Information

Application Number
CN202421246124.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-02-11
Estimated Expiration
2034-05-31

AI Technical Summary

Technical Problem

During the production of existing bell rolls, artificial rolling and frying lead to low rolling rate, inconsistent product quality, and safety hazards.

Method used

A bell roll frying device is designed, including a frying mechanism, a feeding mechanism, a labeling mechanism and a forming mechanism to realize automatic frying and rolling of bean peels to ensure the quality of frying and rolling rate.

Benefits of technology

It realizes efficient automatic frying of bean peels and automatic rolling of bell rolls, improving production efficiency and product uniformity, and reducing safety risks.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222442906U_ABST
    Figure CN222442906U_ABST
Patent Text Reader

Abstract

The utility model provides a bell-shaped roll frying device which comprises a machine frame, and a frying mechanism, a feeding mechanism used for supplying tofu skin, a prod mechanism used for clamping the tofu skin to enter and exit from the frying mechanism and a forming mechanism used for deoiling and shaping bell-shaped rolls are arranged on the machine frame. According to the automatic deep-frying machine, automatic deep-frying of the beancurd skin can be achieved, automatic production is achieved, manual production is omitted, production efficiency is effectively improved, deep-frying quality is guaranteed, specifically, the beancurd skin is placed on the feeding disc manually or mechanically, and due to the fact that the two feeding mechanisms are symmetrically arranged, only one worker or one device is needed to be arranged between the two feeding mechanisms during feeding.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of bell roll production equipment, in particular to a bell roll frying device. Background Art

[0002] As a very delicious hot pot ingredient, the bell roll is golden and crispy with an excellent taste. It is made of bean skin, which is rich in high-quality protein and a large amount of lecithin. It has a high nutritional value and is very popular. The existing bell roll production is usually artificially rolled skin, and then fried in an oil pan to remove moisture and increase crispness. However, the bean skin is easy to fall apart after frying, and the roll rate is low. In addition, the bell rolls are made by hand, and the diameters of the bell rolls are different, the appearance is very different, and the efficiency is low. In addition, the frying time is inconsistent when frying manually, the product quality is uneven, the taste is very different, and the oil temperature is high when frying manually, and burns are easy to occur during production, which poses a safety hazard.

[0003] In view of this, the inventor of this case conducted in-depth research on the above-mentioned issues, which led to the emergence of this case. Utility Model Content

[0004] The purpose of the utility model is to address the above deficiencies and provide a bell roll frying device which can efficiently fry bean curd skin into bell rolls with high frying quality and good quality.

[0005] The solution adopted by the utility model to solve the technical problem is: a bell roll frying device, including a frame, the frame is provided with a frying mechanism, a feeding mechanism for supplying bean curd skin, a skewer mechanism for clamping the bean curd skin in and out of the frying mechanism, and a forming mechanism for deoiling and shaping the bell roll, the feeding mechanism includes a feeding tray and a feeding assembly for driving the feeding tray to move toward the skewer mechanism, the feeding assembly is installed on the frame, the feeding tray is installed on the feeding assembly, the skewer mechanism includes a skewer for clamping the bean curd skin, a rotating assembly for driving the skewer to rotate and roll the bean curd skin, a longitudinal assembly for driving the skewer to move up and down in and out of the frying mechanism, and a longitudinal assembly for driving the skewer to move in and out of the feeding mechanism The frying mechanism comprises a horizontal component which reciprocates between the frying mechanism and the forming mechanism, the horizontal component is mounted on the frame, the longitudinal component is mounted on the horizontal component, the rotating component is mounted on the longitudinal component, the skewer is mounted on the rotating component, the forming mechanism comprises a deoiling plate for cooperating with the skewer to roll the bean skin, a shaping cylinder for cooling the shaped bell roll, a driving component for driving the shaping cylinder to open and close and clamp the bell roll, and a feeding component for driving the shaping cylinder to move outward to output the bell roll, the deoiling plate is obliquely arranged on one side of the frying mechanism, the feeding component is arranged on the frame and above the deoiling plate, the driving component is arranged on the feeding component, and the shaping cylinder is mounted on the driving component.

[0006] Furthermore, in order to set up a double workstation to improve efficiency and ensure that a pile of bean skin can supply two frying mechanisms at the same time; the frying mechanism, feeding mechanism, skewer mechanism and forming mechanism are each provided with two groups, and the two groups of frying mechanism, feeding mechanism, skewer mechanism and forming mechanism are symmetrically arranged on the frame.

[0007] Furthermore, if the bell roll residue falls and settles to the bottom of the oil tank, it is difficult to salvage. In order to prevent the bell roll residue from falling and settling to the bottom of the oil tank; the frying mechanism includes an oil tank, a filter plate and a heater for heating the oil tank, the filter plate is arranged in the oil tank, the middle of the oil tank is provided with a step, the filter plate is movably installed on the step, the filter plate is provided with a plurality of filter holes, and the heater is arranged below the oil tank.

[0008] Furthermore, in order to scoop up the bell roll residue or unqualified bell rolls, the frying mechanism also includes a scooping net assembly for promptly scooping out the fallen bean skins, the scooping net assembly includes a scooping net, a lifter for driving the scooping net in and out of the oil tank, a mover for driving the scooping net to move back and forth in the oil tank to scoop up the fallen bean skins, and a rotator for driving the scooping net to rotate and dump the material, the mover is installed on the frame, the lifter is installed on the mover, the rotator is installed on the lifter, and the scooping net is installed on the rotator.

[0009] Furthermore, in order to realize automatic dumping of residues by the scoop net, the scoop net comprises a bottom plate, a movable side plate, a left plate and a right plate, the left plate and the right plate are respectively mounted on the left and right sides of the bottom plate, the bottom plate is provided with a slide groove extending forward and backward, the bottom of the movable side plate is provided with a slider, the slider is slidably installed in the slide groove to movably install the movable side plate on the bottom plate, the bottom plate and the movable side plate are provided with a plurality of through holes, the left plate or the right plate is connected to a rotator so that the rotator drives the scoop net to rotate, thereby completing the reversal of the movable side plate and the dumping of residues.

[0010] Furthermore, in order to realize automatic scooping of the scoop net, the scoop net assembly also includes a controller, a sensor and a proximity switch for driving the scoop net to work, the sensor and the proximity switch are connected to the controller, the proximity switch is arranged at the end of the stroke of the lateral assembly on one side of the forming mechanism to sense whether the skewer moves to the deoiling plate, the sensor is arranged on the frame and located above the deoiling plate to sense whether the skewer clamps the bean skin when it moves to the deoiling plate, and the controller is connected to the rotator, the mover and the lifter to control the operation of the rotator, the mover and the lifter.

[0011] Furthermore, in order to transport the bean curd skin to the skewer mechanism; the feeding assembly includes a first cylinder and a first slider, the first cylinder is a rodless cylinder, the first slider is slidably mounted on the first cylinder and driven to slide by the first cylinder, the feeding tray includes a connecting frame, a chassis plate and a side tray plate, the connecting frame is mounted on the first slider, the side tray plate is mounted on the connecting frame, the chassis plate is mounted on the bottom of the side tray plate, the side tray plate is provided with an inlet for inserting the skewer, and the chassis plate is provided with an outlet communicated with the inlet for allowing the skewer to move downward out of the feeding tray.

[0012] Furthermore, in order to drive the bean curd skin to enter and exit the frying mechanism and cooperate with the forming mechanism to complete the rolling of the bean curd skin; the transverse component includes a screw motor, a transverse screw, a transverse guide rail, a screw nut and a sliding seat, the screw motor is fixedly installed on the frame, the transverse screw is rotatably installed on the frame, one end of the transverse screw is transmission-connected to the screw motor, the transverse guide rail is arranged parallel to the side of the transverse screw, the sliding seat is slidably installed on the transverse guide rail, the screw nut is fixedly installed in the sliding seat, and the screw nut is transmission-connected to the transverse screw;

[0013] The longitudinal assembly comprises a cylinder mounting plate, a second cylinder and a second slider, the cylinder mounting plate is fixedly mounted on the sliding seat, the second cylinder is fixedly mounted on the cylinder mounting plate, the second cylinder is a rodless cylinder, and the second slider is slidably mounted on the second cylinder and driven to slide by the second cylinder;

[0014] The rotating assembly includes a rotating plate, a rotating motor, a driving sprocket and a driven sprocket, the rotating plate is fixedly mounted on the second slider, the rotating motor is fixedly mounted on the rotating plate, the driving sprocket is coaxially fixedly mounted on the motor shaft of the rotating motor, the driven sprocket is rotatably mounted on the rotating plate, and the driven sprocket is transmission-connected to the driving sprocket via a chain, and there are two skewers, which are fixedly mounted side by side on the driven sprocket, and there is a gap between the two skewers that is greater than the thickness of the bean skin.

[0015] Furthermore, in order to cooperate with the skewer mechanism to complete the rolling, deoiling and cooling of the bell roll; the deoiling plate is arranged to extend upward and outward from the frying mechanism at an angle, the feeding assembly includes a third cylinder and a third slider, the third cylinder is fixedly mounted on the frame, the third cylinder is a rodless cylinder, the third slider is slidably mounted on the third cylinder and driven to slide by the third cylinder, the driving assembly includes a finger cylinder, the finger cylinder is mounted on the third slider, the shaping cylinder is composed of two semicircular cylinder pieces, the two cylinder pieces are mounted on the finger cylinder and driven to open and close by the finger cylinder.

[0016] Compared with the prior art, the utility model has the following advantages:

[0017] (1) The utility model can realize automatic frying of bean curd skin, realize automated production, get rid of manual production, effectively improve production efficiency, and ensure frying quality. Specifically, the bean curd skin is placed on the feeding tray manually or mechanically. Because the two groups of feeding mechanisms are symmetrically arranged, only one worker or one device is needed between the two groups of feeding mechanisms to place the bean curd skin on the feeding tray. The feeding tray is then driven by the feeding assembly to move to the skewers. The skewers are just inserted into the feeding tray from the inlet, and the bean curd skin is just located between the two skewers. Then, the skewers are driven by the longitudinal assembly to move downward from the outlet to move out of the feeding tray. One end of the bean curd skin is folded in half and moved downward to the oil pan under the drive of the skewers to start frying. Moreover, the skewers are driven by the transverse assembly to move to the right to ensure that the frying is fully carried out. At the same time, the skewers are kept fixed to the bean curd skin so that the bean curd skin can be picked up after frying, thereby completing the entire frying operation of the bean curd skin.

[0018] (2) The utility model can complete the automatic rolling process of the bell roll, with high production efficiency and good product uniformity. The bean curd skin is processed into the bell roll immediately after being fried, and the bell roll is made before the bean curd skin is cooled to ensure that the bean curd skin can remain in a rolled state after cooling, thereby providing a bell roll with excellent appearance. Specifically, one end of the bean curd skin is folded in half and fixed between two skewers to ensure that the skewers can drive the bean curd skin to move. When rolling, the skewers first move toward the de-oiling plate, and the bean curd skin is clamped between the skewers and the de-oiling plate, and After that, the transverse component cooperates with the longitudinal component to drive the skewer to move upward along the de-oiling plate, and spread the bean skin flat on the de-oiling plate. Because the bean skin is fixed on the skewer by folding in half, the skewer does not have a clamping force on the bean skin. Therefore, in order to prevent the bean skin from detaching from the skewer when the skewer drives the bean skin to move upward, the de-oiling plate is used to receive the bean skin to prevent the bean skin from detaching from the skewer, and the oil on the bean skin can flow back to the oil pan along the de-oiling plate. Then, the rotating component drives the skewer to rotate. Because one end of the bean skin is fixed on The rotation of the skewer will drive the bean curd skin to roll, thereby completing the rolling of the bell roll, and because the skewer is in contact with the de-oiling plate, the skewer will also generate an extrusion force on the bean curd skin during the process of rolling the bean curd skin, squeezing out the oil in the bean curd skin, thereby ensuring the efficient and oil-free production of the bell roll. In addition, the utility model can ensure that the bell roll is well kept in a rolled state before it is completely cooled, thereby ensuring that the produced bell roll is of good quality and consistent in appearance. Specifically, the bean curd skin is immediately processed into a bell roll after frying, and the bell roll is made into a bell roll before the bean curd skin is cooled, and then sent to between the two opened barrel sheets. When it is transported to the right place, the finger cylinder controls the two barrel sheets to close, and fixes the bell roll between the two barrel sheets. The circular cavity formed by the two barrel sheets can well keep the bell roll in a rolled state, so as to ensure that the bean curd skin can remain in a rolled state after cooling, thereby providing a bell roll with excellent appearance, and then, the third driver drives the two barrel sheets to move out, and the finger cylinder controls the two barrel sheets to open, and transports the bell roll out;

[0019] (3) The utility model also provides a structure for salvaging residues and unqualified bell rolls. Since the skewers do not have a clamping force on the bean curd, the bean curd may fall during the frying process. In order to salvage the fallen bean curd in time and avoid over-frying, the utility model provides a sensor at the de-oiling plate to sense whether there is bean curd on the skewers moving there. If the bean curd falls, the sensor cannot detect the bean curd and transmits a signal to the controller. The controller controls the scooping net assembly to salvage the fallen bean curd. In addition, the scooping net can be automatically dumped. Specifically, in the initial state, the scooping net is located at the front side of the oil tank. When the scooping net moves from front to back for salvaging, it moves to the end. At this time, the movable side plate is located at the bottom plate. The front side of the scoop net moves upward out of the oil tank, and the rotator drives the scoop net to rotate counterclockwise. Because the movable side plate is slidably mounted on the bottom plate, when the bottom plate rotates, the movable side plate will move from front to back, and while completing the reversal, the residue on the bottom plate will be discharged, thereby completing the salvage. When the sensor cannot detect the bean skin again, at this time, the scoop net located at the back side of the oil tank moves from back to front for salvage, and moves to the end. At this time, the movable side plate is located at the back side of the bottom plate, and the scoop net moves upward out of the oil tank, and the rotator drives the scoop net to rotate clockwise. Because the movable side plate is slidably mounted on the bottom plate, when the bottom plate rotates, the center of gravity of the movable side plate changes, and it will move from back to front, and while completing the reversal, the residue on the bottom plate will be discharged. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0021] Figure 1 It is a structural schematic diagram of the utility model;

[0022] Figure 2 It is a structural schematic diagram of the feeding mechanism;

[0023] Figure 3 It is a structural diagram of the signing mechanism;

[0024] Figure 4 It is a structural schematic diagram of the forming mechanism;

[0025] Figure 5 This is a schematic diagram of the structure of a scoop net.

[0026] In the figure: frame 1; frying mechanism 2; oil tank 21; filter plate 22; scoop net 23; bottom plate 231; movable side plate 232; right side plate 233; slide 234; feeding mechanism 3; feeding tray 31; connecting frame 311; bottom plate 312; side plate 313; inlet 314; outlet 315; first cylinder 32; first slider 33; skewer mechanism 4; skewer 41; rotating assembly 42; longitudinal assembly 43; transverse assembly 44; forming mechanism 5; de-oiling plate 51; shaping cylinder 52; driving assembly 53; feeding assembly 54. DETAILED DESCRIPTION

[0027] The following is a detailed description of the present invention in conjunction with the accompanying drawings and specific embodiments:

[0028] Specific embodiment: Figure 1-5 As shown, the present embodiment provides a bell roll frying device, comprising a frame 1, on which is provided a frying mechanism 2, a feeding mechanism 3 for supplying bean skin, a skewer mechanism 4 for clamping the bean skin in and out of the frying mechanism 2, and a forming mechanism 5 for deoiling and shaping the bell roll, the feeding mechanism 3 comprising a feeding tray 31 and a feeding assembly for driving the feeding tray 31 to move toward the skewer mechanism 4, the feeding assembly being mounted on the frame 1, the feeding tray 31 being mounted on the feeding assembly, the skewer mechanism 4 comprising a skewer 41 for clamping the bean skin, a rotating assembly 42 for driving the skewer 41 to rotate and roll the bean skin, a longitudinal assembly 43 for driving the skewer 41 to move up and down in and out of the frying mechanism 2, and a longitudinal assembly 43 for driving the skewer 41 to reciprocate between the feeding mechanism 3 and the forming mechanism 5. The horizontal component 44 is installed on the frame 1, the longitudinal component 43 is installed on the horizontal component 44, the rotating component 42 is installed on the longitudinal component 43, the skewer 41 is installed on the rotating component 42, the forming mechanism 5 includes a de-oiling plate 51 for cooperating with the skewer 41 to roll the bean skin, a shaping cylinder 52 for cooling the shaping bell roll, a driving component 53 for driving the shaping cylinder 52 to open and close the bell roll, and a feeding component 54 for driving the shaping cylinder 52 to move outward to output the bell roll, the de-oiling plate 51 is tilted on one side of the frying mechanism 2, the feeding component 54 is arranged on the frame 1 and is located above the de-oiling plate 51, the driving component 53 is arranged on the feeding component 54, and the shaping cylinder 52 is installed on the driving component 53.

[0029] In this embodiment, in order to set up double workstations to improve efficiency and ensure that a pile of bean curd skin can be supplied to two frying mechanisms 2 at the same time; the frying mechanism 2, the feeding mechanism 3, the skewer mechanism 4 and the forming mechanism 5 are each provided with two groups, and the two groups of frying mechanism 2, the feeding mechanism 3, the skewer mechanism 4 and the forming mechanism 5 are symmetrically arranged on the frame 1.

[0030] In this embodiment, it is difficult to salvage the bell roll residue if it falls and settles to the bottom of the oil tank 21. In order to prevent the bell roll residue from falling and settling to the bottom of the oil tank 21, the frying mechanism 2 includes an oil tank 21, a filter plate 22 and a heater for heating the oil tank 21. The filter plate 22 is arranged in the oil tank 21. A step is provided in the middle of the oil tank 21. The filter plate 22 is movably installed on the step. A plurality of filter holes are provided on the filter plate 22. The heater is arranged below the oil tank 21.

[0031] In this embodiment, in order to scoop up the bell roll residue or unqualified bell rolls, the frying mechanism 2 also includes a scooping net assembly for promptly scooping out the fallen bean skins, the scooping net assembly includes a scooping net 23, a lifter for driving the scooping net 23 in and out of the oil tank 21, a mover for driving the scooping net 23 to move back and forth in the oil tank 21 to scoop up the fallen bean skins, and a rotator for driving the scooping net 23 to rotate and dump the material, the mover is installed on the frame 1, the lifter is installed on the mover, the rotator is installed on the lifter, and the scooping net 23 is installed on the rotator. Here, the mover adopts a screw transmission structure, the lifter adopts a cylinder, and the rotator adopts a rotating cylinder.

[0032] In this embodiment, in order to realize automatic dumping of residues by the scooping net 23, the scooping net 23 comprises a bottom plate 231, a movable side plate 232, a left plate and a right plate 233, the left plate and the right plate 233 are respectively mounted on the left and right sides of the bottom plate 231, the bottom plate 231 is provided with a slide groove 234 extending forward and backward, the bottom of the movable side plate 232 is provided with a slider, the slider is slidably installed in the slide groove 234 to movably install the movable side plate 232 on the bottom plate 231, the bottom plate 231 and the movable side plate 232 are both provided with a plurality of through holes, the left plate or the right plate 233 is connected to a rotator so that the scooping net 23 is driven by the rotator to rotate, thereby completing the reversal of the movable side plate 232 and the dumping of residues.

[0033] In this embodiment, in order to realize automatic scooping of the scoop net 23, the scoop net assembly also includes a controller, a sensor and a proximity switch for driving the scoop net 23 to work. The sensor and the proximity switch are connected to the controller. The proximity switch is arranged at the end of the stroke of the horizontal component 44 on one side of the forming mechanism 5 to sense whether the skewer 41 moves to the de-oiling plate 51. The sensor is arranged on the frame 1 and above the de-oiling plate 51 to sense whether the skewer 41 clamps the bean skin when it moves to the de-oiling plate 51. The controller is connected to the rotator, the mover and the lifter to control the operation of the rotator, the mover and the lifter.

[0034] In this embodiment, in order to transport the bean curd skin to the skewer mechanism 4; the feeding assembly includes a first cylinder 32 and a first slider 33, the first cylinder 32 is a rodless cylinder, the first slider 33 is slidably installed on the first cylinder 32 and driven to slide by the first cylinder 32, the feeding tray 31 includes a connecting frame 311, a bottom plate 312 and a side plate 313, the connecting frame 311 is installed on the first slider 33, the side plate 313 is installed on the connecting frame 311, the bottom plate 312 is installed at the bottom of the side plate 313, the side plate 313 is provided with an inlet 314 for inserting the skewer 41, and the bottom plate 312 is provided with an outlet 315 connected to the inlet 314 for allowing the skewer 41 to move downward out of the feeding tray 31.

[0035] In this embodiment, in order to drive the bean curd skin to enter and exit the frying mechanism 2 and cooperate with the forming mechanism 5 to complete the rolling of the bean curd skin; the transverse component 44 includes a screw motor, a transverse screw, a transverse guide rail, a screw nut and a sliding seat, the screw motor is fixedly installed on the frame 1, the transverse screw is rotatably installed on the frame 1, one end of the transverse screw is connected to the screw motor in a transmission manner, the transverse guide rail is arranged parallel to the side of the transverse screw, the sliding seat is slidably installed on the transverse guide rail, the screw nut is fixedly installed in the sliding seat, and the screw nut is connected to the transverse screw in a transmission manner;

[0036] The longitudinal assembly 43 includes a cylinder mounting plate, a second cylinder and a second slider, the cylinder mounting plate is fixedly mounted on the sliding seat, the second cylinder is fixedly mounted on the cylinder mounting plate, the second cylinder is a rodless cylinder, and the second slider is slidably mounted on the second cylinder and driven to slide by the second cylinder;

[0037] The rotating assembly 42 includes a rotating plate, a rotating motor, a driving sprocket and a driven sprocket, the rotating plate is fixedly mounted on the second slider, the rotating motor is fixedly mounted on the rotating plate, the driving sprocket is coaxially fixedly mounted on the motor shaft of the rotating motor, the driven sprocket is rotatably mounted on the rotating plate, and the driven sprocket is transmission-connected to the driving sprocket via a chain, and there are two skewers 41, the two skewers 41 are fixedly mounted side by side on the driven sprocket, and there is a gap between the two skewers 41 that is greater than the thickness of the bean skin.

[0038] In this embodiment, in order to cooperate with the skewer mechanism 4 to complete the rolling, deoiling and cooling of the bell roll; the deoiling plate 51 is arranged to extend obliquely upward and outward from the frying mechanism 2, and the feeding assembly 54 includes a third cylinder and a third slider, and the third cylinder is fixedly mounted on the frame 1, and the third cylinder is a rodless cylinder. The third slider is slidably mounted on the third cylinder and driven to slide by the third cylinder. The driving assembly 53 includes a finger cylinder, and the finger cylinder is mounted on the third slider. The shaping cylinder 52 is composed of two semicircular cylinder pieces, and the two cylinder pieces are mounted on the finger cylinder and driven to open and close by the finger cylinder.

[0039] The utility model can realize automatic frying of bean curd skin, realize automated production, get rid of manual production, effectively improve production efficiency, and ensure frying quality. Specifically, the bean curd skin is placed on the feeding tray 31 manually or mechanically. Because the two groups of feeding mechanisms 3 are symmetrically arranged, only one worker or one device is needed between the two groups of feeding mechanisms 3 to place the bean curd skin on the feeding tray 31 during feeding. The feeding tray 31 is then driven by the feeding assembly to move to the skewers 41. The skewers 41 are just inserted into the feeding tray 31 from the inlet 314, and the bean curd skin is just located between the two skewers 41. Then, the skewers 41 are driven by the longitudinal assembly 43 to move downward from the outlet 315 to move out of the feeding tray 31. One end of the bean curd skin is folded in half and moved downward to the oil pan under the drive of the skewers 41 to start frying. Moreover, the skewers 41 are driven by the transverse assembly 44 to move to the right to ensure that the frying is fully carried out. At the same time, the skewers 41 are kept fixed to the bean curd skin so that the bean curd skin can be picked up after the frying is completed, thereby completing the entire frying operation of the bean curd skin.

[0040] The utility model can complete the automatic rolling processing of the bell roll, has high production efficiency and good product uniformity, and the bean curd skin is processed into the bell roll immediately after being fried, and the bell roll is made before the bean curd skin is cooled to ensure that the bean curd skin can be kept in a rolled state after cooling, thereby providing a bell roll with excellent appearance. Specifically, one end of the bean curd skin is folded in half and fixed between two skewers 41 to ensure that the skewers 41 can drive the bean curd skin to move. When rolling, the skewers 41 first move toward the de-oiling plate 51 to clamp the bean curd skin between the skewers 41 and the de-oiling plate 51, and then, the bean curd skin is moved horizontally. The forward component 44 cooperates with the longitudinal component 43 to drive the skewer 41 to move upward along the de-oiling plate 51, and spread the bean skin on the de-oiling plate 51. Because the bean skin is fixed on the skewer 41 by being folded in half, the skewer 41 does not have a clamping force on the bean skin. Therefore, in order to prevent the bean skin from being separated from the skewer 41 when the skewer 41 drives the bean skin to move upward, the de-oiling plate 51 is used to receive the bean skin to prevent the bean skin from being separated from the skewer 41, and the oil on the bean skin can flow back to the oil pan along the de-oiling plate 51. Then, the rotating component 42 drives the skewer 41 rotates, and because one end of the bean skin is fixed on the skewer 41, the rotation of the skewer 41 will drive the bean skin to roll, thereby completing the rolling of the bell roll, and because the skewer 41 is in contact with the deoiling plate 51, the skewer 41 will also generate an extrusion force on the bean skin during the process of rolling the bean skin, squeezing out the oil in the bean skin, thereby ensuring the efficient oil-free production of the bell roll. In addition, the utility model can ensure that the bell roll is well kept in a rolled state before it is completely cooled, thereby ensuring that the produced bell roll is of good quality and consistent appearance. Specifically, The bean curd skin is processed into a bell roll immediately after frying, and the bell roll is made before the bean curd skin is cooled, and then sent between the two opened cylinder sheets. When it is transported to the right place, the finger cylinder controls the two cylinder sheets to close, and fixes the bell roll between the two cylinder sheets. The circular cavity formed by the two cylinder sheets can well keep the bell roll in a rolled state, so as to ensure that the bean curd skin can be kept in a rolled state after cooling, thereby providing a bell roll with excellent appearance. Then, the third driver drives the two cylinder sheets to move out, and the finger cylinder controls the two cylinder sheets to open, and the bell roll is transported out;

[0041] The utility model also provides a structure for salvaging residues and unqualified bell rolls. Since the skewers 41 do not have a clamping force on the bean curd, the bean curd may fall during the frying process. In order to salvage the fallen bean curd in time and avoid over-frying, the utility model provides a sensor at the de-oiling plate 51 to sense whether there is bean curd on the skewers 41 that move there. If the bean curd falls, the sensor cannot detect the bean curd and transmits a signal to the controller. The controller controls the scooping net assembly to salvage the fallen bean curd, and the scooping net 23 here can be automatically dumped. Specifically, in the initial state, the scooping net 23 is located at the front side of the oil tank 21. When the scooping net 23 moves from front to back for salvaging, it moves to the end. At this time, the movable side plate 232 is located at the front side of the bottom plate 231, and the scooping net 23 moves upward out of the oil tank 21. The rotator drives the scoop net 23 to rotate counterclockwise. Since the movable side plate 232 is slidably mounted on the bottom plate 231, when the bottom plate 231 rotates, the movable side plate 232 will move from front to back. While completing the reversal, the residue on the bottom plate 231 will be discharged, thereby completing the salvage. When the sensor cannot detect the bean curd skin again, at this time, the scoop net 23 located at the rear side of the oil tank 21 moves from back to front for salvage. When it moves to the end, the movable side plate 232 is located at the rear side of the bottom plate 231, and the scoop net 23 moves upward out of the oil tank 21. The rotator drives the scoop net 23 to rotate clockwise. Since the movable side plate 232 is slidably mounted on the bottom plate 231, when the bottom plate 231 rotates, the center of gravity of the movable side plate 232 changes, and it will move from back to front. While completing the reversal, the residue on the bottom plate 231 will be discharged.

[0042] The above description is only an embodiment of the utility model, and does not limit the patent protection scope of the utility model. Any equivalent structure or equivalent process transformation made using the contents of the utility model specification and drawings, or directly or indirectly used in other related technical fields, are also included in the patent protection scope of the utility model.

Claims

1. A bell roll frying device, characterized in that: The machine comprises a frame, on which a frying mechanism, a feeding mechanism for supplying bean curd, a skewer mechanism for clamping the bean curd in and out of the frying mechanism, and a forming mechanism for deoiling and shaping the bell roll are arranged. The feeding mechanism comprises a feeding tray and a feeding assembly for driving the feeding tray to move toward the skewer mechanism. The feeding assembly is mounted on the frame, and the feeding tray is mounted on the feeding assembly. The skewer mechanism comprises a skewer for clamping the bean curd, a rotating assembly for driving the skewer to rotate and roll the bean curd, a longitudinal assembly for driving the skewer to move up and down in and out of the frying mechanism, and a transverse assembly for driving the skewer to reciprocate between the feeding mechanism and the forming mechanism. The frying mechanism comprises a frying mechanism, wherein the transverse component is mounted on the frame, the longitudinal component is mounted on the transverse component, the rotating component is mounted on the longitudinal component, the skewer is mounted on the rotating component, the forming mechanism comprises a de-oiling plate for cooperating with the skewer to roll the bean skin, a shaping cylinder for cooling the shaped bell roll, a driving component for driving the shaping cylinder to open and close the bell roll, and a feeding component for driving the shaping cylinder to move outward to output the bell roll, the de-oiling plate is tilted at one side of the frying mechanism, the feeding component is arranged on the frame and above the de-oiling plate, the driving component is arranged on the feeding component, and the shaping cylinder is mounted on the driving component.

2. The bell roll frying device according to claim 1, characterized in that: The frying mechanism, the feeding mechanism, the skewer mechanism and the forming mechanism are each provided with two groups, and the two groups of the frying mechanism, the feeding mechanism, the skewer mechanism and the forming mechanism are symmetrically arranged on the frame.

3. The bell roll frying device according to claim 1 or 2, characterized in that: The frying mechanism comprises an oil tank, a filter plate and a heater for heating the oil tank. The filter plate is arranged in the oil tank. A step is arranged in the middle of the oil tank. The filter plate is movably installed on the step. A plurality of filter holes are arranged on the filter plate. The heater is arranged below the oil tank.

4. The bell roll frying device according to claim 1 or 2, characterized in that: The frying mechanism also includes a scooping net assembly for promptly scooping out fallen bean curd skins, the scooping net assembly includes a scooping net, a lifter for driving the scooping net to enter and exit the oil tank, a mover for driving the scooping net to reciprocate in the oil tank to scoop up the fallen bean curd skins, and a rotator for driving the scooping net to rotate and dump the material, the mover is installed on the frame, the lifter is installed on the mover, the rotator is installed on the lifter, and the scooping net is installed on the rotator.

5. The bell roll frying device according to claim 4, characterized in that: The scoop net comprises a bottom plate, a movable side plate, a left plate and a right plate, the left plate and the right plate are respectively mounted on the left and right sides of the bottom plate, the bottom plate is provided with a slide groove extending forward and backward, the bottom of the movable side plate is provided with a slider, the slider is slidably mounted in the slide groove to movably mount the movable side plate on the bottom plate, the bottom plate and the movable side plate are both provided with a plurality of through holes, the left plate or the right plate is connected to a rotator so that the rotator drives the scoop net to rotate, thereby completing the reversal of the movable side plate and the dumping of the residue.

6. The bell roll frying device according to claim 4, characterized in that: The scoop net assembly also includes a controller, a sensor and a proximity switch for driving the scoop net to work. The sensor and the proximity switch are both connected to the controller. The proximity switch is arranged at the end of the stroke of the lateral assembly on one side of the forming mechanism to sense whether the skewer moves to the deoiling plate. The sensor is arranged on the frame and above the deoiling plate to sense whether the skewer clamps the bean skin when it moves to the deoiling plate. The controller is connected to the rotator, the mover and the lifter to control the operation of the rotator, the mover and the lifter.

7. The bell roll frying device according to claim 1 or 2, characterized in that: The feeding assembly includes a first cylinder and a first slider, the first cylinder is a rodless cylinder, the first slider is slidably mounted on the first cylinder and driven to slide by the first cylinder, the feeding tray includes a connecting frame, a chassis plate and a side tray plate, the connecting frame is mounted on the first slider, the side tray plate is mounted on the connecting frame, the chassis plate is mounted on the bottom of the side tray plate, the side tray plate is provided with an inlet for inserting a skewer, and the chassis plate is provided with an outlet communicated with the inlet for allowing the skewer to move downward out of the feeding tray.

8. The bell roll frying device according to claim 1 or 2, characterized in that: The transverse assembly includes a screw motor, a transverse screw, a transverse guide rail, a screw nut and a sliding seat, wherein the screw motor is fixedly mounted on the frame, the transverse screw is rotatably mounted on the frame, one end of the transverse screw is transmission-connected to the screw motor, the transverse guide rail is arranged parallel to the side of the transverse screw, the sliding seat is slidably mounted on the transverse guide rail, the screw nut is fixedly mounted in the sliding seat, and the screw nut is transmission-connected to the transverse screw; The longitudinal assembly comprises a cylinder mounting plate, a second cylinder and a second slider, the cylinder mounting plate is fixedly mounted on the sliding seat, the second cylinder is fixedly mounted on the cylinder mounting plate, the second cylinder is a rodless cylinder, and the second slider is slidably mounted on the second cylinder and driven to slide by the second cylinder; The rotating assembly includes a rotating plate, a rotating motor, a driving sprocket and a driven sprocket, the rotating plate is fixedly mounted on the second slider, the rotating motor is fixedly mounted on the rotating plate, the driving sprocket is coaxially fixedly mounted on the motor shaft of the rotating motor, the driven sprocket is rotatably mounted on the rotating plate, and the driven sprocket is transmission-connected to the driving sprocket via a chain, and there are two skewers, which are fixedly mounted side by side on the driven sprocket, and there is a gap between the two skewers that is greater than the thickness of the bean skin.

9. The bell roll frying device according to claim 1 or 2, characterized in that: The de-oiling plate is arranged to extend upward and outward obliquely from the frying mechanism, the feeding assembly includes a third cylinder and a third slider, the third cylinder is fixedly mounted on the frame, the third cylinder is a rodless cylinder, the third slider is slidably mounted on the third cylinder and driven to slide by the third cylinder, the driving assembly includes a finger cylinder, the finger cylinder is mounted on the third slider, the shaping cylinder is composed of two semicircular cylinder pieces, the two cylinder pieces are mounted on the finger cylinder and driven to open and close by the finger cylinder.

Citation Information

Cited By

  • A ringer coil frying device

    CN224775916U