Blanching and washing device for dehydrated vegetable production

Abstract

The utility model relates to the technical field of vegetable processing, in particular to a blanching and washing device for dehydrated vegetable production. Comprising a shell, a feeding window arranged on one side of the shell, a mounting frame arranged on one side of the shell and located above the feeding window, a transverse driving mechanism arranged on the mounting frame and the inner wall of the shell, a lifting type material carrying mechanism connected with the lower side of the transverse driving mechanism, and flapping mechanisms arranged on the two opposite sides of the shell correspondingly. The two flapping mechanisms are correspondingly arranged above the boiling cavity; the lifting type material loading mechanism comprises a lifting mechanism, a lifting basket connected with the lifting mechanism, and a stirring mechanism connected with one side of the lifting mechanism; the flapping mechanism acts on the lifting basket; the device can stir vegetables in the lifting basket, the treatment uniformity is improved, it is ensured that the vegetables in the middle are fully cleaned, blanched and air-dried, and the product quality and consistency are improved; meanwhile, water discharge after blanching is promoted, a good foundation is laid for the air-drying step, and the air-drying efficiency and quality of the vegetables are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of vegetable processing, in particular to a blanching and washing device for dehydrated vegetable production. Background Art

[0002] Dehydrated vegetables, also known as rehydrated vegetables, are a kind of dried vegetables made by washing, blanching, dehydrating and other processing techniques on fresh vegetables. Compared with fresh vegetables, dehydrated vegetables have the characteristics of long shelf life, small size, light weight, recovery after being put into water, and convenient transportation and consumption. In the processing of dehydrated vegetables, fresh vegetables need to be washed and blanched.

[0003] The Chinese patent disclosed patent number CN219698969U is a blanching and washing device for dehydrated vegetable production. When the device processes the steps of washing, blanching and air-drying vegetables, the vegetables are easily piled up inside the discharge net box. This phenomenon causes a significant decrease in the uniformity of the vegetables during the processing. The vegetables located in the middle of the pile are often difficult to obtain sufficient washing, effective blanching and thorough air-drying, thereby affecting the quality and consistency of the product; in particular, after the vegetables complete the blanching step, the discharge net box directly enters the air-drying treatment link. At this time, the vegetables in the discharge net box still carry a large amount of water, which not only affects the efficiency of vegetable air-drying, but also reduces the quality of air-drying. Utility Model Content

[0004] The utility model aims to provide a blanching and washing device for dehydrated vegetable production, which is used to solve the problems of the existing blanching and washing device for dehydrated vegetable production, that vegetables are easily piled up in the material discharge net box when being processed, which reduces the processing uniformity, and the washing, blanching and air-drying of the middle vegetables are not sufficient, which affects the product quality and consistency; and the vegetables are directly air-dried after blanching, which reduces the air-drying efficiency and quality.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a blanching and washing device for dehydrated vegetable production, comprising a shell, a feed window arranged on one side of the shell, a mounting frame arranged on one side of the shell and located above the feed window, a transverse driving mechanism arranged on the mounting frame and the inner wall of the shell, a lifting loading mechanism connected to the lower side of the transverse driving mechanism, a cleaning chamber, a blanching chamber and an air-drying chamber arranged on the lower side of the inner part of the shell and arranged in parallel in sequence along the length direction of the shell, the lifting loading mechanism can pass through the feed window and move horizontally along the length direction of the shell through the transverse driving mechanism, and also includes a slapping mechanism respectively arranged on two opposite sides of the shell, and the two slapping mechanisms are correspondingly arranged above the blanching chamber; the lifting loading mechanism includes a lifting mechanism, a lifting basket connected to the lifting mechanism, and a stirring mechanism connected to one side of the lifting mechanism, the stirring mechanism acts on the lifting basket, and the lifting basket can be lowered into the cleaning chamber, the blanching chamber and the air-drying chamber through the lifting mechanism; the slapping mechanism acts on the lifting basket.

[0006] Furthermore, the stirring mechanism includes an open shell, a partition arranged in the open shell, a third motor arranged on the upper side of the partition, a second threaded rod connected to the output end of the third motor, a second nut sleeve threadably matched with the second threaded rod and slidingly matched with the inner wall of the open shell, a mounting plate connected to one side of the second nut sleeve and located on one side of the open shell, a first electric push rod connected to one side of the mounting plate, a connecting plate connected to one end of the first electric push rod, and a plurality of stirring columns connected to the lower side of the connecting plate and arranged at intervals, one end of the second threaded rod is rotatably connected to the inner lower side of the open shell, and the second nut sleeve is located below the partition.

[0007] Furthermore, the lifting mechanism includes a storage box connected to one side of the open shell, two wire outlet holes arranged on the lower side of the storage box and arranged at intervals, a second motor arranged on one side of the storage box, a rotating shaft connected to the output end of the second motor, two winding rollers arranged on the rotating shaft and arranged at intervals, and a steel rope arranged on the winding roller. The storage box is located above the mounting plate, one end of the steel rope passes through the wire outlet hole and is connected to one side of the carrying basket, one end of the rotating shaft is rotatably connected to the inner wall of the storage box, and the two winding rollers are located inside the storage box.

[0008] Furthermore, the lateral drive mechanism includes a first motor arranged on one side of the mounting frame, a first threaded rod rotatably connected to an inner side of the mounting frame, and a first nut sleeve threadedly matched with the first threaded rod, one end of the first threaded rod passes through the feed window and is rotatably connected to an inner side of the outer shell, the output end of the first motor is connected to the other end of the first threaded rod, and the first nut sleeve is connected to the upper side of the storage box.

[0009] Furthermore, a first slide groove is provided on the inner upper side of the mounting frame, a second slide groove connected to one end of the first slide groove is provided on the inner upper side of the outer shell, a slider is provided on the upper side of the first nut sleeve, the slider is slidably matched with the first slide groove and the second slide groove, and the slider is connected to the upper side of the first nut sleeve.

[0010] Furthermore, the beating mechanism includes a second electric push rod arranged on one side of the shell, and a beating plate connected to the output end of the second electric push rod and located inside the shell.

[0011] Furthermore, one side of the flapping plate is provided with a plurality of rubber protrusions arranged in a rectangular array.

[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0013] When processing vegetables, the utility model cooperates with the lateral driving mechanism, the lifting loading mechanism, the basket, the stirring mechanism and the two slapping mechanisms. During the vegetable washing, blanching and drying processes, not only the vegetables piled up in the basket are stirred, but also the uniformity of the vegetables during the processing is improved, especially for the vegetables piled up in the middle of the basket which may be difficult to fully process, so that they can also be ensured to be thoroughly washed, blanched and air-dried, thereby improving the quality and consistency of the product; in addition, the device also promotes the effective discharge of water inside the basket after blanching, lays a solid foundation for the subsequent air-drying step, and improves the efficiency and quality of air-drying of vegetables. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a cross-sectional schematic diagram of the blanching and washing device for dehydrated vegetable production of the utility model;

[0015] Figure 2 For the utility model Figure 1 The enlarged schematic diagram at A in the middle;

[0016] Figure 3 It is a structural schematic diagram of the stirring column of the utility model;

[0017] Figure 4 It is a side cross-sectional schematic diagram of the blanching and washing device for dehydrated vegetable production of the utility model;

[0018] Figure 5 It is a structural schematic diagram of the flapping board of the utility model;

[0019] Figure 6 The utility model is a system control block diagram of the blanching and washing device for dehydrated vegetable production.

[0020] In the figure: 1. shell; 2. feed window; 3. cleaning chamber; 4. boiling chamber; 5. air drying chamber; 6. mounting frame; 7. first slide; 8. first motor; 9. first threaded rod; 10. first nut sleeve; 11. slider; 12. wire outlet; 13. second motor; 14. rotating shaft; 15. winding roller; 16. steel rope; 17. lifting basket; 18. opening shell; 19. partition; 20. third motor; 21. second threaded rod; 22. second nut sleeve; 23. mounting plate; 24. first electric push rod; 25. connecting plate; 26. stirring column; 27. second electric push rod; 28. slapping plate; 29. ​​rubber bump; 30. storage box; 31. second slide. DETAILED DESCRIPTION

[0021] See also Figure 1-6A blanching and washing device for dehydrated vegetable production comprises a shell 1, a feed window 2 arranged on one side of the shell 1, a mounting frame 6 arranged on one side of the shell 1 and located above the feed window 2, a transverse driving mechanism arranged on the mounting frame 6 and the inner wall of the shell 1, a lifting loading mechanism connected to the lower side of the transverse driving mechanism, a washing chamber 3, a blanching chamber 4 and an air-drying chamber 5 arranged on the lower side of the shell 1 and arranged in parallel in sequence along the length direction of the shell 1, the lifting loading mechanism can pass through the feed window 2 and move horizontally along the length direction of the shell 1 through the transverse driving mechanism, and also comprises a flapping mechanism respectively arranged on the opposite sides of the shell 1 Mechanism, two beating mechanisms are correspondingly arranged above the blanching chamber 4; the lifting loading mechanism includes a lifting mechanism, a basket 17 connected to the lifting mechanism, and a stirring mechanism connected to one side of the lifting mechanism, the stirring mechanism acts on the basket 17, and the basket 17 can be lowered into the washing chamber 3, the blanching chamber 4 and the air-drying chamber 5 through the lifting mechanism; the beating mechanism acts on the basket 17; when processing vegetables, the vegetables are placed in the basket 17, and then the lateral driving mechanism is started to drive the lifting mechanism to move in the horizontal direction, pass through the feeding window 2 and enter the interior of the shell 1, and the lifting mechanism drives the basket 17 to enter The basket 17 is lifted and lowered to enter the washing chamber 3, the blanching chamber 4 and the air-drying chamber 5 in turn, thereby washing, blanching and air-drying the vegetables. In this series of processing steps, the stirring mechanism is driven to enter the basket 17 to stir the vegetables therein, so as to improve the uniformity of washing, blanching and air-drying of the vegetables in the basket 17. At the same time, after the blanching step is completed, the lifting mechanism drives the basket 17 to rise above the blanching chamber 4, and then starts the two flapping mechanisms, which perform reciprocating flapping actions on the two sides of the basket 17 to cause the water in the basket 17 to be discharged for the subsequent air-drying process. Laying a good foundation, the basket 17 is then driven into the air-drying chamber 5 for air-drying. The device not only stirs the vegetables piled in the basket 17, but also improves the uniformity of the vegetables during the processing, especially for the vegetables piled in the middle of the basket 17 that may be difficult to fully process, so that they can also be ensured to be thoroughly cleaned, blanched and air-dried, thereby improving the quality and consistency of the product. In addition, the device also promotes the effective discharge of moisture inside the basket 17 after blanching, laying a solid foundation for the subsequent air-drying step, and improving the efficiency and quality of vegetable air-drying.

[0022] The stirring mechanism includes an open shell 18, a partition 19 connected to the open shell 18, a third motor 20 installed on the upper side of the partition 19, a second threaded rod 21 connected to the output end of the third motor 20, a second nut sleeve 22 threadedly matched with the second threaded rod 21 and slidingly matched with the inner wall of the open shell 18, a mounting plate 23 connected to one side of the second nut sleeve 22 and located on one side of the open shell 18, a first electric push rod 24 connected to one side of the mounting plate 23, a connecting plate 25 connected to one end of the first electric push rod 24, and a plurality of stirring columns 26 connected to the lower side of the connecting plate 25 and arranged at intervals. One end of the second threaded rod 21 is rotatably connected to the lower side of the inner side of the open shell 18, and the second threaded rod 21 is threadedly matched with the second threaded rod 21 and slidingly matched with the inner wall of the open shell 18. The mother sleeve 22 is located below the partition 19; when the vegetables placed in the basket 17 need to be stirred, the third motor 20 is first started to drive the second threaded rod 21 to rotate. Since the second nut sleeve 22 is threadedly matched with the second threaded rod 21, the second nut sleeve 22 moves downward along the thread direction. At the same time, the mounting plate 23, the first electric push rod 24 and the connecting plate 25 connected to the second nut sleeve 22 are synchronously lowered until a plurality of stirring columns 26 enter the interior of the basket 17. Subsequently, the first electric push rod 24 is started, which will drive the plurality of stirring columns 26 to move in the horizontal direction, thereby stirring the vegetables in the basket 17; the stirring of the vegetables in the basket 17 is achieved.

[0023] The lifting mechanism includes a storage box 30 connected to one side of the open shell 18, two outlet holes 12 arranged at intervals on the lower side of the storage box 30, a second motor 13 installed on one side of the storage box 30, a rotating shaft 14 connected to the output end of the second motor 13, two winding rollers 15 connected to the rotating shaft 14 and arranged at intervals, and a steel rope 16 arranged on the winding roller 15. The storage box 30 is located above the mounting plate 23, one end of the steel rope 16 passes through the outlet hole 12 and is connected to one side of the basket 17, and the rotating shaft 14 is connected to the output end of the second motor 13. One end of the shaft 14 is rotatably connected to the inner wall of the storage box 30, and the two winding rollers 15 are located inside the storage box 30; when the lifting operation of the basket 17 is performed, the second motor 13 is first controlled to start, and as the second motor 13 is driven, the rotating shaft 14 rotates. At the same time, the two winding rollers 15 connected to the rotating shaft 14 also rotate synchronously, and the two steel ropes 16 are controlled to perform winding or unwinding operations. Through the winding and unwinding process of the steel ropes 16, the basket 17 can be driven to perform lifting and lowering movements.

[0024] The transverse driving mechanism includes a first motor 8 arranged on one side of the mounting frame 6, a first threaded rod 9 rotatably connected to one side of the inner part of the mounting frame 6, and a first nut sleeve 10 threadedly matched with the first threaded rod 9. One end of the first threaded rod 9 passes through the feed window 2 and is rotatably connected to the inner side of the shell 1. The output end of the first motor 8 is connected to the other end of the first threaded rod 9, and the first nut sleeve 10 is connected to the upper side of the storage box 30. In order to realize the movement of the basket 17 in the horizontal direction, the first motor 8 is first started. As the first motor 8 is driven, the first threaded rod 9 rotates, and the first nut sleeve 10 moves in the horizontal direction as the first threaded rod 9 rotates. This movement process further drives the storage box 30 and the basket 17 connected thereto to realize movement in the horizontal direction.

[0025] A first slide groove 7 is provided on the inner upper side of the mounting frame 6, a second slide groove 31 connected to one end of the first slide groove 7 is provided on the inner upper side of the outer shell 1, a slider 11 is provided on the upper side of the first nut sleeve 10, the slider 11 is slidably matched with the first slide groove 7 and the second slide groove 31, and the slider 11 is connected to the upper side of the first nut sleeve 10; when the storage box 30 is driven to move, the slider 11 slides in the first slide groove 7 and the second slide groove 31, thereby improving the stability of the movement of the storage box 30.

[0026] The beating mechanism includes a second electric push rod 27 installed on one side of the shell 1, and a beating plate 28 connected to the output end of the second electric push rod 27 and located inside the shell 1; when the beating mechanism is in operation, the second electric push rod 27 is started, and the second electric push rod 27 drives the beating plate 28 to move back and forth, repeatedly beating the basket 17.

[0027] One side of the clapping board 28 is connected to a plurality of rubber bumps 29 arranged in a rectangular array; when the clapping board 28 claps the basket 17, the plurality of rubber bumps 29 are used to reduce the noise generated during the clapping process and the damage caused to the basket 17 by the clapping board 28.

[0028] Working principle: When processing vegetables, the vegetables are placed in the basket 17, and then the first motor 8 is started. As the first motor 8 is driven, the first threaded rod 9 rotates, and the first nut sleeve 10 moves in the horizontal direction as the first threaded rod 9 rotates. This movement process further drives the storage box 30 and the basket 17 connected thereto to move in the horizontal direction. The slider 11 slides in the first slide groove 7 and the second slide groove 31, and the basket 17 passes through the feed window 2 and enters the interior of the housing 1. The second motor 13 is started by controlling the second motor 13. As the second motor 13 is driven, the shaft 14 rotates. At the same time, the two winding rollers 15 connected to the shaft 14 The two steel ropes 16 can also be rotated synchronously to control the winding and winding or releasing operations. Through the winding and releasing processes of the steel ropes 16, the basket 17 can be driven to move up and down, and enter the cleaning chamber 3, the blanching chamber 4 and the air-drying chamber 5 in turn, so as to realize the cleaning, blanching and air-drying of the vegetables. In this series of processing steps, when it is necessary to stir the vegetables placed in the basket 17, the third motor 20 is first started to drive the second threaded rod 21 to rotate. Since the second nut sleeve 22 is threadedly matched with the second threaded rod 21, the second nut sleeve 22 moves downward along the thread direction. At the same time, the mounting plate 23 connected to the second nut sleeve 22 and the first electric push rod 21 are The rod 24 and the connecting plate 25 are synchronously lowered until the plurality of stirring columns 26 enter the interior of the basket 17. Subsequently, the first electric push rod 24 is started, which drives the plurality of stirring columns 26 to move in the horizontal direction, thereby stirring the vegetables in the basket 17, aiming to improve the uniformity of washing, blanching and air-drying of the vegetables in the basket 17. At the same time, after the blanching step is completed, the lifting mechanism drives the basket 17 to rise above the blanching chamber 4, and then the two slapping mechanisms are started. The two slapping mechanisms perform a reciprocating slapping action on the two sides of the basket 17. When the slapping mechanisms are in operation, the second electric push rod 27 is started, and the second electric push rod 27 drives the slapping plate 28 to move back and forth, and the basket 17 is reciprocated. The repeated beating promotes the discharge of moisture in the basket 17, laying a good foundation for the subsequent air-drying process. Then, the basket 17 is driven into the air-drying chamber 5 for air-drying. The device not only stirs the vegetables piled in the basket 17, but also improves the uniformity of the vegetables during the processing, especially for the vegetables piled in the middle of the basket 17 that may be difficult to fully process, so that they can also ensure that they are thoroughly cleaned, blanched and air-dried, thereby improving the quality and consistency of the product. In addition, the device also promotes the effective discharge of moisture inside the basket 17 after blanching, laying a solid foundation for the subsequent air-drying step, and improving the efficiency and quality of vegetable air-drying.

[0029] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A blanching and washing device for dehydrated vegetable production, comprising a housing (1), a feed window (2) arranged on one side of the housing (1), a mounting frame (6) arranged on one side of the housing (1) and located above the feed window (2), a transverse driving mechanism arranged on the mounting frame (6) and the inner wall of the housing (1), a lifting type loading mechanism connected to the lower side of the transverse driving mechanism, a washing chamber (3), a blanching chamber (4) and an air drying chamber (5) arranged on the lower side of the interior of the housing (1) and arranged in parallel in sequence along the length direction of the housing (1), wherein the lifting type loading mechanism can pass through the feed window (2) and move horizontally along the length direction of the housing (1) through the transverse driving mechanism, and is characterized in that: It also includes beating mechanisms respectively arranged on opposite sides of the housing (1), the two beating mechanisms being arranged correspondingly above the boiling chamber (4); the lifting loading mechanism includes a lifting mechanism, a basket (17) connected to the lifting mechanism, and a stirring mechanism connected to one side of the lifting mechanism, the stirring mechanism acting on the basket (17), and the basket (17) can be lowered into the washing chamber (3), the boiling chamber (4) and the air-drying chamber (5) through the lifting mechanism; the beating mechanism acts on the basket (17).

2. A blanching and washing device for dehydrated vegetable production as claimed in claim 1, characterized in that: The stirring mechanism comprises an open shell (18), a partition (19) arranged in the open shell (18), a third motor (20) arranged on the upper side of the partition (19), a second threaded rod (21) connected to the output end of the third motor (20), a second nut sleeve (22) threadedly engaged with the second threaded rod (21) and slidably engaged with the inner wall of the open shell (18), a mounting plate (23) connected to one side of the second nut sleeve (22) and located on one side of the open shell (18), a first electric push rod (24) connected to one side of the mounting plate (23), a connecting plate (25) connected to one end of the first electric push rod (24), and a plurality of stirring columns (26) connected to the lower side of the connecting plate (25) and arranged at intervals, one end of the second threaded rod (21) being rotatably connected to the lower side of the inner side of the open shell (18), and the second nut sleeve (22) being located below the partition (19).

3. A blanching and washing device for dehydrated vegetable production as claimed in claim 2, characterized in that: The lifting mechanism comprises a storage box (30) connected to one side of the open shell (18), two wire outlet holes (12) arranged at intervals on the lower side of the storage box (30), a second motor (13) arranged at one side of the storage box (30), a rotating shaft (14) connected to the output end of the second motor (13), two winding rollers (15) arranged at intervals on the rotating shaft (14), and a steel rope (16) arranged on the winding roller (15); the storage box (30) is located above the mounting plate (23); one end of the steel rope (16) passes through the wire outlet hole (12) and is connected to one side of the basket (17); one end of the rotating shaft (14) is rotatably connected to the inner wall of the storage box (30); and the two winding rollers (15) are located inside the storage box (30).

4. A blanching and washing device for dehydrated vegetable production as claimed in claim 3, characterized in that: The transverse drive mechanism comprises a first motor (8) arranged on one side of the mounting frame (6), a first threaded rod (9) rotatably connected to one side of the interior of the mounting frame (6), and a first nut sleeve (10) threadably engaged with the first threaded rod (9), one end of the first threaded rod (9) passing through the feed window (2) and rotatably connected to one side of the interior of the housing (1), an output end of the first motor (8) is connected to the other end of the first threaded rod (9), and the first nut sleeve (10) is connected to the upper side of the storage box (30).

5. A blanching and washing device for dehydrated vegetable production as claimed in claim 4, characterized in that: A first slide groove (7) is provided on the upper inner side of the mounting frame (6), a second slide groove (31) connected to one end of the first slide groove (7) is provided on the upper inner side of the housing (1), a slider (11) is provided on the upper side of the first nut sleeve (10), the slider (11) is slidably matched with the first slide groove (7) and the second slide groove (31), and the slider (11) is connected to the upper side of the first nut sleeve (10).

6. The blanching and washing device for dehydrated vegetable production according to claim 1, characterized in that: The beating mechanism comprises a second electric push rod (27) disposed on one side of the housing (1), and a beating plate (28) connected to the output end of the second electric push rod (27) and located inside the housing (1).

7. A blanching and washing device for dehydrated vegetable production as claimed in claim 6, characterized in that: One side of the beating plate (28) is provided with a plurality of rubber protrusions (29) arranged in a rectangular array.

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