Granulator for solid beverage

Abstract

The utility model belongs to the field of solid beverage production and manufacture, and particularly relates to a solid beverage granulator which comprises a solid beverage granulator support frame, a granulator extrusion component is mounted at the top end of the solid beverage granulator support frame, a cutting and granulating component is arranged on the side of the granulator extrusion component, and the granulator extrusion component is connected with the cutting and granulating component. An anti-adhesion drying assembly is arranged at the bottom of the cutting and granulating assembly and comprises a solid beverage particle drying box, a drying air duct is fixedly connected to one side of the solid beverage particle drying box, an electric heating bar is installed on the inner wall of the drying air duct, and a fan is arranged on the side of the electric heating bar; an anti-accumulation screen plate is fixedly connected to the interior of the solid beverage particle drying box; the anti-adhesion drying assembly is arranged, in the falling process of particles, the particles need to pass through layers of screen plates in vibration, contact between the particles is conveniently reduced, and then the solid beverage particles which are not completely dried are conveniently prevented from being adhered together.

Description

Technical Field

[0001] The utility model relates to the field of solid beverage production, in particular to a solid beverage granulator. Background Art

[0002] Solid beverage is a solid beverage, which is processed from food raw materials, food additives, etc. into powder, granular or block forms for mixing or brewing. The main raw materials of this type of beverage include sugar (including table sugar and starch sugar), milk and dairy products, eggs or egg products, fruit juice or edible Chinese medicine extracts, etc., and appropriate amounts of auxiliary materials or food additives may be added. Solid beverages are easy to carry, rich in nutrition, easy to digest and absorb, and can be divided into protein-type solid beverages and ordinary solid beverages. Protein-type solid beverages are made from dairy products, egg products, etc., while ordinary solid beverages are made from fruit powder or plant extracts such as coffee, tea, etc.

[0003] In Chinese Patent 201822101508.7, the utility model discloses a granulator for solid beverages, including an extrusion barrel, which is a cylindrical structure with openings arranged at the top and the bottom, and the interior of the extrusion barrel is a cylindrical cavity, and a feed hopper is arranged at the upper end of the side wall of the extrusion barrel, the feed hopper is connected with the inner cavity of the extrusion barrel, and the upper end and the lower end of the extrusion barrel are respectively equipped with an upper end cover and a granulator, and a cutting plate is installed below the granulator, a spiral push rod is arranged in the inner cavity of the extrusion barrel, the axis of the spiral push rod coincides with the axis of the inner cavity of the extrusion barrel, and a through hole is arranged in the middle of the upper end cover. The granulator for solid beverages adopts a method of integrating a heater inside the discharge sleeve to realize drying by hot dry air at the discharge port to avoid the hardening of the finished product, and granulation is carried out by extrusion with a spiral push rod, which can realize continuous operation and improve production efficiency.

[0004] The existing solid beverage granulator has the problem that when the solid beverage just cut into particles is discharged from the discharge sleeve, although a heater is provided to heat and dry it, the solid beverage particles may come into contact with each other during heating, and the beverage particles may also stick together during heating and drying. In addition, when the extrusion cylinder is in use, paste-like raw materials may remain on the inner wall, and the extrusion cylinder cannot be removed, making it difficult to clean the inside. The residue for a long time is easy to deteriorate, which will affect the quality of the solid beverage.

[0005] Therefore, a granulator for solid beverage is proposed in view of the above problems. Utility Model Content

[0006] In order to make up for the shortcomings of the prior art, the present invention solves the problem that when the solid beverage just cut into particles in the existing solid beverage granulator is discharged from the discharge sleeve, although a heater is provided to heat and dry it, the solid beverage particles may have contacted each other during heating, and the beverage particles may also stick together during heating and drying, and when the extrusion cylinder is in use, paste raw materials may remain on the inner wall, and the extrusion cylinder cannot be removed, making it difficult to clean the inside, and the residue for a long time is easy to deteriorate, which will affect the quality of the solid beverage.

[0007] The technical solution adopted by the utility model to solve its technical problem is: the solid beverage granulator described in the utility model comprises a solid beverage granulator support frame, a granulator extrusion assembly is installed on the top of the solid beverage granulator support frame, and a cutting granulation assembly is arranged on the side of the granulator extrusion assembly, and an anti-adhesion drying assembly is arranged on the bottom of the cutting granulation assembly, the anti-adhesion drying assembly comprises a solid beverage granule drying box, a drying air cylinder is fixedly connected to one side of the solid beverage granule drying box, and an electric heating rod is installed on the inner wall of the drying air cylinder, and the electric heating rod A fan is arranged on the side, an anti-accumulation mesh plate is fixedly connected to the interior of the solid beverage grain drying box, and an exhaust screen is fixedly connected to the other side of the solid beverage grain drying box, a vibrator is installed on the outer wall of the solid beverage grain drying box, and an upper spring fixing plate is arranged at the bottom of the vibrator, a supporting spring is fixedly connected to the bottom of the upper spring fixing plate, and a lower spring fixing plate is fixedly connected to the bottom end of the supporting spring, the bottom end of the solid beverage grain drying box is connected to a material unloading cloth bag, and the bottom end of the material unloading cloth bag is connected to a material storage box, and a material storage drawer is slidably connected to the interior of the material storage box.

[0008] Preferably, the anti-accumulation mesh plates are arranged at equal intervals inside the solid beverage particle drying box, and the anti-accumulation mesh plates are arranged in an inclined shape with one end close to the drying air duct being lower than the other end close to the exhaust screen window.

[0009] Preferably, the upper spring fixing plate forms an elastic structure with the lower spring fixing plate through the support spring, and the upper spring fixing plate and the solid beverage particle drying box are integrated, and the lower spring fixing plate and the storage box are integrated.

[0010] Preferably, the granulator extrusion assembly includes a hydraulic lifting rod, a lifting rod push rod is installed at the end of the hydraulic lifting rod, and the bottom end of the lifting rod push rod is integrally connected with a threaded interface, the internal thread of the threaded interface is connected with a threaded joint, and the bottom of the threaded joint is fixedly connected with an extrusion piston, the outside of the extrusion piston is slidably connected with an extrusion cylinder, and the top of the extrusion cylinder is integrally connected with an anti-detachment block, and the outside of the extrusion cylinder is snap-connected with a support block, the bottom end of the extrusion cylinder is connected with an extrusion end head, and a discharge port is opened inside the extrusion end head.

[0011] Preferably, the extrusion piston forms a threaded detachable structure through a threaded joint and a threaded interface, the extrusion cylinder and the support block form a snap-fit ​​structure, and the support block and the solid beverage granulator support frame are integrated.

[0012] Preferably, the cutting and granulating assembly comprises a servo motor, and the bottom end of the servo motor is rotatably connected to a rotating shaft, and the side of the rotating shaft is fixedly connected to a granulating cutting plate.

[0013] Preferably, the servo motor forms a transmission structure with the granulation cutting plate through a rotating shaft, and the top of the granulation cutting plate is in contact with the bottom end of the extrusion end head.

[0014] The utility model is beneficial in that:

[0015] 1. The utility model is provided with an anti-adhesion drying component, and the anti-accumulation mesh plates arranged in layers are convenient for separating the particles in the process of falling downwards, and can increase the time that the particles are in the solid beverage particle drying box, so as to facilitate their full drying. In addition, a vibrator and a supporting spring are provided in combination, which can vibrate the solid beverage particle drying box, so as to facilitate preventing the particles from staying on a certain layer of the anti-accumulation mesh plates and being unable to fall. The electric heating rod and the fan cooperate with each other to facilitate providing hot air flow to the interior of the solid beverage particle drying box, so as to facilitate drying the particles and prevent adhesion. The anti-accumulation mesh plate is lower at one end close to the drying air cylinder, so as to facilitate preventing the particles thereon from being blown to the end away from the drying air cylinder and accumulated after being swept by the air flow.

[0016] 2. The utility model is provided with a granulator extrusion assembly, which utilizes the mutual cooperation of the threaded interface and the threaded joint to facilitate the disassembly of the extrusion piston, thereby facilitating the cleaning of the paste raw materials remaining on its surface, and the extrusion cylinder can be removed by simply pulling it upwards, thereby facilitating the cleaning of the paste raw materials remaining inside thereof, thereby facilitating the cleanliness of the device in subsequent use. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model as a whole from the side;

[0019] Figure 2 It is a three-dimensional structural schematic diagram of the anti-adhesion drying component of the utility model;

[0020] Figure 3 It is a schematic diagram of the explosion structure of the anti-adhesion drying component of the utility model;

[0021] Figure 4 It is a schematic diagram of the exploded structure of the extrusion component part of the granulator of the utility model;

[0022] Figure 5 It is a three-dimensional structural schematic diagram of the cutting and granulating component part of the utility model.

[0023] In the figure: 1. Support of solid beverage granulator; 2. Extrusion assembly of granulator; 3. Cutting granulation assembly; 4. Anti-adhesion drying assembly; 201. Hydraulic lifting rod; 202. Lifting rod push rod; 203. Threaded interface; 204. Threaded joint; 205. Extrusion piston; 206. Extrusion cylinder; 207. Anti-slip block; 208. Support block; 209. Extrusion end; 210. Discharge port; 301. Servo motor; 302. Rotating shaft; 303. Granulation cutting plate; 401. Solid beverage granule drying box; 402. Drying air cylinder; 403. Electric heating rod; 404. Fan; 405. Anti-accumulation mesh plate; 406. Exhaust screen; 407. Vibrator; 408. Upper spring fixing plate; 409. Support spring; 410. Lower spring fixing plate; 411. Unloading cloth bag; 412. Storage box; 413. Storage drawer. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] Embodiment 1

[0026] See also Figure 1 As shown, a solid beverage granulator includes a solid beverage granulator support frame 1, a granulator extrusion component 2 is installed on the top of the solid beverage granulator support frame 1, and a cutting granulation component 3 is arranged on the side of the granulator extrusion component 2, and an anti-adhesion drying component 4 is arranged at the bottom of the cutting granulation component 3.

[0027] See also Figure 2 and Figure 3As shown, a granulator for solid beverages, the anti-adhesion drying component 4 is used to dry the particles while they are falling and to prevent them from sticking, the anti-accumulation mesh plates 405 are arranged at equal intervals inside a solid beverage particle drying box 401, and the anti-accumulation mesh plates 405 are arranged in an inclined shape with one end close to a drying air cylinder 402 lower than the end close to an exhaust screen 406, the upper spring fixing plate 408 forms an elastic structure with the lower spring fixing plate 410 through the supporting spring 409, and the upper spring fixing plate 408 and the solid beverage particle drying box 401 are integrated, and the lower spring fixing plate 410 and the storage box 412 are integrated, and the anti-accumulation mesh plates 405 arranged in layers are convenient for the particles to fall downward. The solid beverage grain drying box 401 is separated by a middle partition, and the time that the grains stay in the solid beverage grain drying box 401 is increased, so that they can be fully dried. The vibrator 407 and the support spring 409 are provided in combination, so that the solid beverage grain drying box 401 can be vibrated, so as to prevent the grains from staying on a certain layer of the anti-deposition mesh plate 405 and being unable to fall. The electric heating rod 403 and the fan 404 cooperate with each other to provide a hot air flow for the interior of the solid beverage grain drying box 401, so as to dry the grains and prevent them from sticking. The anti-deposition mesh plate 405 is lower at one end close to the drying air cylinder 402, so as to prevent the grains thereon from being blown to the end away from the drying air cylinder 402 and being accumulated after being swept by the air flow.

[0028] See also Figure 4 As shown, a solid beverage granulator, the granulator extrusion component 2 is used to extrude the paste material to facilitate the subsequent cutting and granulation work, the extrusion piston 205 and the threaded interface 203 form a threaded detachable structure through the threaded joint 204, the extrusion cylinder 206 and the support block 208 form a clamping structure, and the support block 208 and the solid beverage granulator support frame 1 are integrated. The mutual cooperation of the threaded interface 203 and the threaded joint 204 makes it easy to disassemble the extrusion piston 205, and then it is convenient to clean the paste material remaining on its surface, and the extrusion cylinder 206 can be removed by pulling it upwards, and then it is convenient to clean the paste material remaining inside it, so as to ensure the cleanliness of this device in subsequent use.

[0029] See also Figure 5 As shown, a granulator for solid beverages, the cutting and granulating component 3 is used to cut the strip raw materials into granules by means of a rotating cutting plate, the servo motor 301 forms a transmission structure with the granulating cutting plate 303 through a rotating shaft 302, and the top of the granulating cutting plate 303 contacts the bottom end of the extrusion terminal 209, the servo motor 301 rotates the granulating cutting plate 303 through the rotating shaft 302, and the rotating granulating cutting plate 303 will cut the strip raw materials discharged from the bottom end when it rotates to the bottom end of the extrusion terminal 209, and the granulated matter after cutting will fall into the interior of the solid beverage granule drying box 401.

[0030] Working principle: First, pour the pre-mixed paste solid beverage production raw materials into the extrusion cylinder 206, and start the hydraulic lifting rod 201, servo motor 301 and vibrator 407 at the same time. The hydraulic lifting rod 201 pushes the extrusion piston 205 downward through the lifting rod push rod 202 and slowly inserts into the extrusion cylinder 206. During the downward movement inside, the paste solid beverage raw materials inside will be squeezed downward. The squeezed raw materials will slowly be discharged from the various circular discharge ports 210 inside the extrusion end 209 at the bottom. While being discharged, the servo motor 301 rotates the granulation cutting plate 303 through the rotating shaft 302. When the rotating granulation cutting plate 303 rotates to the bottom of the extrusion end 209, it will cut the strip raw materials discharged from the bottom. The cut particles will fall into the solid beverage particle drying box 401.

[0031] The vibrator 407 vibrates the solid beverage grain drying box 401, and the electric heating rod 403 and the fan 404 are started at the same time. The rotating blades of the fan 404 bring airflow from the outside into the solid beverage grain drying box 401. When the airflow passes through the drying air cylinder 402, the electric heating rod 403 on the inner wall of the drying air cylinder 402 heats the airflow, and then the hot airflow blows into the interior of the solid beverage grain drying box 401. The solid beverage grains in the solid beverage grain drying box 401 will first fall onto the top anti-accumulation mesh plate 405. Under the vibration of the vibrator 407, the grains gradually fall downward through each layer of the anti-accumulation mesh plate 405. While falling downward, they will be swept by the hot airflow and then dried. The dried solid beverage grains will fall into the storage drawer 413 below through the unloading cloth bag 411. After the granulation is completed, the storage drawer 413 is slid outward to pull out, and the beverage grains can be taken out for subsequent processing.

[0032] When the work is finished, the threaded joint 204 can be separated from the threaded interface 203 by rotating the extrusion piston 205, and then the extrusion piston 205 can be removed. Then, the extrusion cylinder 206 can be removed by pulling it upward, and the inside of the extrusion cylinder 206 and the surface of the extrusion piston 205 can be cleaned.

[0033] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.

Claims

1. A solid beverage granulator, characterized in that: The invention comprises a solid beverage granulator support frame (1), wherein a granulator extrusion assembly (2) is installed at the top of the solid beverage granulator support frame (1), a cutting granulator assembly (3) is arranged on the side of the granulator extrusion assembly (2), and an anti-adhesion drying assembly (4) is arranged at the bottom of the cutting granulator assembly (3); The anti-adhesion drying component (4) comprises a solid beverage grain drying box (401), one side of the solid beverage grain drying box (401) is fixedly connected to a drying air duct (402), the inner wall of the drying air duct (402) is installed with an electric heating rod (403), and the side of the electric heating rod (403) is provided with a fan (404), the interior of the solid beverage grain drying box (401) is fixedly connected to an anti-stacking screen (405), and the other side of the solid beverage grain drying box (401) is fixedly connected to an exhaust screen window (406), and the solid beverage grain drying box (401) is fixedly connected to an exhaust screen window (406). 01) is installed with a vibrator (407) on the outer wall, and an upper spring fixing plate (408) is arranged at the bottom of the vibrator (407), the bottom of the upper spring fixing plate (408) is fixedly connected with a supporting spring (409), and the bottom end of the supporting spring (409) is fixedly connected with a lower spring fixing plate (410), the bottom end of the solid beverage particle drying box (401) is connected with a material discharge bag (411), and the bottom end of the material discharge bag (411) is connected with a material storage box (412), and the interior of the material storage box (412) is slidably connected with a material storage drawer (413).

2. A solid beverage granulator according to claim 1, characterized in that: The anti-accumulation mesh plates (405) are arranged at equal intervals inside the solid beverage particle drying box (401), and the anti-accumulation mesh plates (405) are arranged in an inclined shape with one end close to the drying air duct (402) lower than the other end close to the exhaust screen window (406).

3. The solid beverage granulator according to claim 1, characterized in that: The upper spring fixing plate (408) forms an elastic structure with the lower spring fixing plate (410) through the support spring (409), and the upper spring fixing plate (408) and the solid beverage particle drying box (401) are integrated, and the lower spring fixing plate (410) and the storage box (412) are integrated.

4. The solid beverage granulator according to claim 1, characterized in that: The pelletizer extrusion assembly (2) comprises a hydraulic lifting rod (201), a lifting rod push rod (202) is installed at the end of the hydraulic lifting rod (201), and the bottom end of the lifting rod push rod (202) is integrally connected with a threaded interface (203), the internal thread of the threaded interface (203) is connected with a threaded joint (204), and the bottom of the threaded joint (204) is fixedly connected with an extrusion piston (205), the outside of the extrusion piston (205) is slidably connected with an extrusion cylinder (206), and the top end of the extrusion cylinder (206) is integrally connected with an anti-dropping block (207), and the outside of the extrusion cylinder (206) is snap-connected with a support block (208), the bottom end of the extrusion cylinder (206) is connected with an extrusion end head (209), and a discharge port (210) is provided inside the extrusion end head (209).

5. A solid beverage granulator according to claim 4, characterized in that: The extrusion piston (205) forms a threaded detachable structure with the threaded joint (204) and the threaded interface (203), the extrusion cylinder (206) and the support block (208) form a snap-fit ​​structure, and the support block (208) and the solid beverage granulator support frame (1) are integrally arranged.

6. The solid beverage granulator according to claim 1, characterized in that: The cutting and granulating assembly (3) comprises a servo motor (301), and the bottom end of the servo motor (301) is rotatably connected to a rotating shaft (302), and the side of the rotating shaft (302) is fixedly connected to a granulating cutting plate (303).

7. A solid beverage granulator according to claim 6, characterized in that: The servo motor (301) forms a transmission structure with the granulating and cutting plate (303) via the rotating shaft (302), and the top of the granulating and cutting plate (303) is in contact with the bottom of the extrusion end head (209).

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