Blended polyester high-strength filter material

By designing a semicircular filter layer and dust removal chamber in the filter material, the step-by-step filtering and storage of dust in the exhaust gas is achieved, which solves the problem of poor filtration effect caused by dust adhesion, and improves the waste gas filtration effect and filter material service life.

CN222445708UActive Publication Date: 2025-02-11YANCHENG MINGXIN IND CLOTH CO LTD
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Patent Information

Application Number
CN202420694636.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-07
Publication Date
2025-02-11
Estimated Expiration
2034-04-07

AI Technical Summary

Technical Problem

When the existing high-strength filter material filters, dust is prone to adhere to the surface of each layer of the filter material, resulting in a decrease in the exhaust gas passing rate and poor filtration effect.

Method used

A hybrid polyester high-strength filter material is designed, using a semicircular filter layer structure, including filter layers No. 1, No. 2, No. 3 and No. 4. The dust in the exhaust gas is filtered step by step through these layers and filtered out the dust. The dust is stored in the dust removal chamber.

Benefits of technology

Through the design of step-by-step filtration and dust removal chamber, the filtration effect of exhaust gas is significantly improved, the adhesion of dust is reduced, and the service life of the filter material is extended.

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Abstract

The utility model belongs to the technical field of filter materials, and particularly relates to a blended polyester high-strength filter material which is characterized in that a semicircular filter layer is arranged on the surface of one side of a polyester filter disc and comprises a first filter layer, a second filter layer, a third filter layer and a fourth filter layer; the first filtering layer, the second filtering layer, the third filtering layer and the fourth filtering layer are sequentially arranged, a plurality of sets of sewing pressing strips are arranged on the surface of the semicircular filtering layer at equal intervals, and the sewing pressing strips are connected to the surface of the polyester filtering piece in a sewing mode; the first filtering layer, the second filtering layer, the third filtering layer and the fourth filtering layer between two groups of adjacent sewing pressing strips respectively form a semicircular structure; dust in waste gas is filtered step by step through the first filter layer, the second filter layer, the third filter layer and the fourth filter layer, the filtered dust is stored in the dust removal cavity, and the waste gas filtering effect can be improved.
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Description

Technical Field

[0001] The invention relates to the technical field of filter materials, in particular to a mixed woven polyester high-strength filter material. Background Art

[0002] Through patent search, it was found that the publication number is CN208448819U, which discloses a high-strength polyethylene filter material. The high-strength polyethylene filter material includes a first fiber layer, a high-temperature resistant adsorption layer, a second fiber layer, a high-strength layer and a base fabric layer. Since the hot melting temperature of the polyethylene fiber itself is low, it can be singed and calendered at a lower energy consumption. The surface of the filter material is more likely to form a microporous structure, so the obtained filter material has better filtering accuracy.

[0003] During the use of existing high-strength filter materials, exhaust gas passes through the inner cavity of the filter material, and dust in the exhaust gas is blocked in the inner cavity of the filter material. The layers of the filter material are stuck together, and there is little space for dust storage, causing dust to adhere to the surface of each layer, resulting in a greatly reduced exhaust gas pass rate, thereby resulting in poor exhaust gas filtering effect. In order to solve the above problems, this application proposes a blended polyester high-strength filter material. Utility Model Content

[0004] 1. New Purpose

[0005] In order to solve the technical problems existing in the background technology, the present invention proposes a mixed polyester high-strength filter material, which filters the dust in the exhaust gas step by step through the first filter layer, the second filter layer, the third filter layer and the fourth filter layer respectively, and stores the filtered dust in the dust removal chamber, thereby improving the filtering effect of the exhaust gas.

[0006] (II) Technical solution

[0007] In order to solve the above technical problems, the present invention provides a blended polyester high-strength filter material, including a polyester filter disc, a semicircular filter layer is provided on one side surface of the polyester filter disc, the semicircular filter layer includes a filter layer No. 1, a filter layer No. 2, a filter layer No. 3 and a filter layer No. 4, the filter layer No. 1, the filter layer No. 2, the filter layer No. 3 and the filter layer No. 4 are arranged in sequence, and a plurality of groups of sewed strips are equidistantly provided on the surface of the semicircular filter layer, the sewed strips are sewed and connected to the surface of the polyester filter disc, and the filter layer No. 1, the filter layer No. 2, the filter layer No. 3 and the filter layer No. 4 form a semicircular structure between two adjacent groups of sewed strips, and dust removal cavities are formed at adjacent portions of the filter layer No. 1, the filter layer No. 2, the filter layer No. 3 and the filter layer No. 4.

[0008] Preferably, the surfaces of the semicircular structure formed by the No. 1 filter layer, the No. 2 filter layer, the No. 3 filter layer and the No. 4 filter layer are all equidistantly sewn and connected with tensile strips.

[0009] Preferably, the pin densities of the first filter layer, the second filter layer, the third filter layer and the fourth filter layer decrease in sequence.

[0010] Preferably, a fixing frame is provided on the surface of the polyester filter disc, a pressing groove is opened on the surface of the fixing frame, and the polyester filter disc is located in the pressing groove.

[0011] Preferably, a fixed pressure frame is movably provided in the inner cavity of the polyester filter.

[0012] Preferably, a metal protective mesh is provided on the inner wall of the fixed pressure frame.

[0013] Preferably, a support column is integrally formed on the inner wall surface of the metal protective mesh, and the end of the support column abuts against the surface of the polyester filter.

[0014] The above technical solution of the present invention has the following beneficial technical effects:

[0015] 1. In this new type, the exhaust gas passes through the polyester filter and enters the semicircular filter layer. The pins of the No. 1 filter layer, the No. 2 filter layer, the No. 3 filter layer and the No. 4 filter layer gradually decrease. When the exhaust gas passes through, the dust in the exhaust gas can be filtered step by step through the No. 1 filter layer, the No. 2 filter layer, the No. 3 filter layer and the No. 4 filter layer respectively, and the filtered dust is stored in the dust removal chamber, which can improve the filtering effect of the exhaust gas.

[0016] 2. In the present invention, the polyester filter disc is placed in a pressure groove on the surface of a fixed frame. The fixed pressure frame and the pressure groove are plugged into each other. The polyester filter disc can be clamped and fixed by the fixed pressure frame. The filter material can be quickly fixed by the fixed frame. A metal protective mesh is provided on the inner wall of the fixed pressure frame. The metal protective mesh can block sharp foreign objects in the exhaust gas. At the same time, it is supported by support columns to avoid contact between the polyester filter disc and the inner wall surface of the metal protective mesh, so as to reduce scratches on the polyester filter disc by sharp objects, thereby protecting the polyester filter disc. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the overall structure of the new model;

[0018] Figure 2 This is a schematic diagram of the cross-sectional structure of the novel device;

[0019] Figure 3 This is a schematic diagram of the structure of the semicircular filter layer of the novel type;

[0020] Figure 4 This is a schematic diagram of the decomposition structure of the new model.

[0021] Reference numerals:

[0022] 1. Polyester filter disc; 2. Semicircular filter layer; 21. Filter layer No. 1; 22. Filter layer No. 2; 23. Filter layer No. 3; 24. Filter layer No. 4; 3. Tensile strip; 4. Sewing strip; 5. Fixed frame; 6. Pressing groove; 7. Fixed pressing frame; 8. Metal protective mesh; 9. Support column; 10. Dust removal chamber. DETAILED DESCRIPTION

[0023] In order to make the purpose, technical scheme and advantages of the present invention more clear, the present invention is further described in detail below in combination with specific implementation methods and with reference to the accompanying drawings. It should be understood that these descriptions are only exemplary and are not intended to limit the scope of the present invention. In addition, in the following description, the description of well-known structures and technologies is omitted to avoid unnecessary confusion of the concept of the present invention.

[0024] like Figure 1-4 As shown, a mixed-woven polyester high-strength filter material proposed in the present invention comprises a polyester filter disc 1, a semicircular filter layer 2 is provided on one side surface of the polyester filter disc 1, the semicircular filter layer 2 comprises a filter layer No. 1 21, a filter layer No. 22, a filter layer No. 3 23 and a filter layer No. 4 24, the filter layer No. 1 21, the filter layer No. 22, the filter layer No. 3 23 and the filter layer No. 4 24 are arranged in sequence, a plurality of groups of sewed strips 4 are equidistantly provided on the surface of the semicircular filter layer 2, the sewed strips 4 are sewed and connected to the surface of the polyester filter disc 1, and the filter layer No. 1 21, the filter layer No. 22, the filter layer No. 3 23 and the filter layer No. 4 24 form semicircular structures between two adjacent groups of sewed strips 4, and dust removal cavities 10 are formed at adjacent portions of the filter layer No. 1 21, the filter layer No. 22, the filter layer No. 3 23 and the filter layer No. 4 24.

[0025] It should be noted that the exhaust gas passes through the polyester filter 1 and enters the semicircular filter layer 2. The pins of the filter layer No. 1 21, the filter layer No. 22, the filter layer No. 3 23 and the filter layer No. 4 24 gradually decrease. When the exhaust gas passes through, the dust in the exhaust gas can be filtered step by step through the filter layer No. 1 21, the filter layer No. 22, the filter layer No. 3 23 and the filter layer No. 4 24 respectively, and the filtered dust is stored in the dust removal chamber 10, which can improve the filtering effect of the exhaust gas.

[0026] like Figure 2 As shown, the semicircular structure surfaces formed by the first filter layer 21, the second filter layer 22, the third filter layer 23 and the fourth filter layer 24 are all equidistantly sewn and connected with tensile strips 3.

[0027] It should be noted that each semicircular structure surface is equidistantly sewn with tensile tapes 3 , which can improve the structural strength of the semicircular filter layer 2 and prevent the semicircular filter layer 2 from being torn due to excessive exhaust gas pressure.

[0028] like Figure 2As shown, the pin densities of the first filter layer 21 , the second filter layer 22 , the third filter layer 23 and the fourth filter layer 24 decrease in sequence.

[0029] It should be noted that the dust in the exhaust gas can be filtered step by step, which can improve the filtering effect of the exhaust gas.

[0030] like Figure 1 , 2 As shown in 4 , a fixed frame 5 is provided on the surface of the polyester filter 1, a pressing groove 6 is opened on the surface of the fixed frame 5, the polyester filter 1 is located in the pressing groove 6, a fixed pressing frame 7 is movably provided in the inner cavity of the polyester filter 1, a metal protective mesh 8 is provided on the inner wall of the fixed pressing frame 7, a support column 9 is integrally formed on the inner wall surface of the metal protective mesh 8, and the end of the support column 9 abuts against the surface of the polyester filter 1.

[0031] It should be noted that the polyester filter 1 is placed in the pressing groove 6 on the surface of the fixed frame 5, and the fixed pressing frame 7 is plugged into the pressing groove 6. The polyester filter 1 can be clamped and fixed by the fixed pressing frame 7, and the filter material can be quickly fixed by the fixed frame 5. The inner wall of the fixed pressing frame 7 is provided with a metal protective mesh 8, which can block sharp foreign objects in the exhaust gas. At the same time, it is supported by the support column 9 to avoid contact between the polyester filter 1 and the inner wall surface of the metal protective mesh 8, so as to reduce the scratches of the polyester filter 1 by sharp objects, and can protect the polyester filter 1.

[0032] The working principle and use process of the present invention are as follows: the polyester filter 1 is placed in the pressing groove 6 on the surface of the fixed frame 5, the fixed pressing frame 7 and the pressing groove 6 are plugged into each other, the polyester filter 1 can be clamped and fixed by the fixed pressing frame 7, and the filter material can be quickly fixed by the fixed frame 5. The inner wall of the fixed pressing frame 7 is provided with a metal protective mesh 8, which can block sharp foreign objects in the exhaust gas. At the same time, it is supported by the support column 9 to avoid the polyester filter 1 from contacting the inner wall surface of the metal protective mesh 8, so as to reduce the scratching of the polyester filter 1 by sharp objects, and can protect the polyester filter 1. The exhaust gas passes through the polyester filter 1. After entering the semicircular filter layer 2, the stitches of the filter layer No. 1 21, the filter layer No. 22, the filter layer No. 3 23 and the filter layer No. 4 24 gradually decrease. When the exhaust gas passes through, the dust in the exhaust gas can be filtered step by step through the filter layer No. 1 21, the filter layer No. 22, the filter layer No. 3 23 and the filter layer No. 4 24 respectively, and the filtered dust is stored in the dust removal chamber 10, which can improve the filtering effect of the exhaust gas. The surface of each semicircular structure is equidistantly sewn with anti-tensile strips 3. The anti-tensile strips 3 can improve the structural strength of the semicircular filter layer 2 to avoid the tearing of the semicircular filter layer 2 caused by excessive exhaust gas pressure.

[0033] It should be understood that the above specific embodiments of the present invention are only used to illustrate or explain the principles of the present invention, and do not constitute a limitation of the present invention. Therefore, any modifications, equivalent substitutions, improvements, etc. made without departing from the spirit and scope of the present invention should be included in the protection scope of the present invention. In addition, the claims attached to the present invention are intended to cover all changes and modifications that fall within the scope and boundaries of the attached claims, or the equivalent forms of such scope and boundaries.

Claims

1. A high-strength polyester blended filter material, comprising a polyester filter sheet (1), characterized in that: A semicircular filter layer (2) is provided on one side surface of the polyester filter disc (1), and the semicircular filter layer (2) comprises a first filter layer (21), a second filter layer (22), a third filter layer (23) and a fourth filter layer (24). The first filter layer (21), the second filter layer (22), the third filter layer (23) and the fourth filter layer (24) are arranged in sequence. A plurality of groups of sewed strips (4) are equidistantly provided on the surface of the semicircular filter layer (2), and the sewed strips (4) are sewed and connected to the surface of the polyester filter disc (1). Between two adjacent groups of sewed strips (4), the first filter layer (21), the second filter layer (22), the third filter layer (23) and the fourth filter layer (24) respectively form a semicircular structure. Dust removal cavities (10) are formed at adjacent locations of the first filter layer (21), the second filter layer (22), the third filter layer (23) and the fourth filter layer (24).

2. The high-strength mixed polyester filter material according to claim 1, characterized in that: The surfaces of the semicircular structure formed by the first filter layer (21), the second filter layer (22), the third filter layer (23) and the fourth filter layer (24) are all equidistantly sewn and connected with tensile strips (3).

3. The mixed woven polyester high-strength filter material according to claim 1, characterized in that: The pin densities of the first filter layer (21), the second filter layer (22), the third filter layer (23) and the fourth filter layer (24) decrease in sequence.

4. The mixed woven polyester high-strength filter material according to claim 1, characterized in that: A fixing frame (5) is provided on the surface of the polyester filter disc (1), a pressing groove (6) is provided on the surface of the fixing frame (5), and the polyester filter disc (1) is located in the pressing groove (6).

5. The mixed woven polyester high-strength filter material according to claim 4, characterized in that: The polyester filter disc (1) is movably provided with a fixed pressure frame (7) in its inner cavity.

6. The mixed woven polyester high-strength filter material according to claim 5, characterized in that: The inner wall of the fixed pressure frame (7) is provided with a metal protective mesh (8).

7. The mixed woven polyester high-strength filter material according to claim 6, characterized in that: A support column (9) is integrally formed on the inner wall surface of the metal protective mesh (8), and the end of the support column (9) abuts against the surface of the polyester filter (1).

Citation Information

Patent Citations

  • High -strength polyethylene filter material

    CN208448819U