Stirring machine with raw material premixing function
By designing a solid powder metering system and premixing bucket in a mixer, combining the premixing technology of the flow regulation tube and the mixing rod, and the injection technology of the high-shear premixing pump and atomization device, the trace powder and solid material are solved. The problem of not being easy to stir evenly in the mixer achieves efficient pre-mix and uniform stirring of raw materials.
Patent Information
- Application Number
- CN202420524625.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-18
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-03-18
AI Technical Summary
When adding trace amounts of powder and solid material in existing mixers, it is difficult to achieve uniform stirring, resulting in agglomeration of powders or the solid material is not easily dissolved.
A mixer with raw material premix function is designed, using a solid powder metering system and a premix bucket, and premixtures are used to achieve premix of powder and solids through flow regulation tube and mixing rod, and a high shear premix pump and atomization device are used. Spray the mixture into the mixer.
The uniform premix of the powder and solids is achieved, the stirring quality is improved, the problems of powder agglomeration and insoluble solid materials are avoided, and the labor intensity of manual measurement is reduced and the stirring efficiency is improved.
Smart Images

Figure CN222446243U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of mixers, in particular to a mixer with a raw material premixing function. Background Art
[0002] A mixer is a device for uniformly mixing raw materials. When mixing, various raw materials need to be directly placed in the mixer and continuously stirred. In order to produce a mixture with accurate ingredients, a small amount of liquid for some components is added and metered. The traditional method uses manual weighing and then puts it into the mixer, which leads to high labor intensity and the efficiency of the mixer cannot be effectively exerted. In order to solve the above problems, a mixer with a liquid metering system has emerged, such as the liquid metering system and mixer with application number 2017211469820, which includes a bucket body, a feeding pipeline that can convey liquid to the bucket body, and a discharge pipeline installed at the bottom of the bucket body for unloading. The bucket body includes an inner wall and an outer wall, a partition through which liquid can flow is formed between the inner wall and the outer wall, and a device for heating the bucket body is provided on the bucket body. A heating unit for the liquid in the bucket, the heating unit includes a heating pipeline, a control valve for controlling the switch of the heating pipeline, and a heater for heating the liquid flowing through the heating pipeline, the heating pipeline is connected to the partition of the bucket body, the feeding end of the feeding pipeline is divided into three branch pipelines, namely a rough metering pipeline, a fine metering pipeline and a circulation pipeline, the ends of the rough metering pipeline and the fine metering pipeline extend into the bucket body, the end of the circulation pipeline extends into the liquid barrel, and the end of the unloading pipeline of the liquid metering system extends into the mixing host; when used, by controlling the control valves on each pipeline, the specific pipeline into which the liquid flowing into the feeding pipeline enters is further adjusted, thereby realizing rough metering, fine metering and circulation of the liquid, so that the liquid enters the mixer for sufficient mixing.
[0003] However, although the above-mentioned mixer solves the problem of automatic metering of trace liquids, some raw material components still have trace powders. The above-mentioned mixer still needs to use manual measurement and then directly add the trace powders to the mixer for stirring. If the trace powders are directly added to the stirring material, it is easy for the trace powders to mix with the local stirring material, or the trace powders will mix with part of the water in the raw materials and cause the trace powders to agglomerate together, making it impossible for the trace powders to be mixed evenly with the overall stirring material; furthermore, if some raw material components also have solid materials, if the solid materials are directly added to the raw materials, the solid materials will not dissolve in the raw materials in time, and it is still not easy to mix the solid materials with the overall stirring material evenly.
[0004] In view of this, the inventor of this case conducted an in-depth study on the problem, which resulted in this case. Utility Model Content
[0005] The utility model aims to provide a mixer with a raw material premixing function to solve the problem that the existing mixer makes it difficult to mix trace powders and solid materials evenly in the mixing material.
[0006] In order to achieve the purpose, the utility model adopts such a technical scheme: it includes a metering system and a mixer body, the metering system includes a liquid metering system, the liquid metering system has a discharge pipe for the measured liquid to flow out, the metering system also includes a solid powder metering system, the solid powder metering system has a feed hopper, a flow regulating pipe and a pre-mixing bucket, the feed hopper is provided with a solid powder metering scale, there are several feed hoppers, there are correspondingly several flow regulating pipes, and the input end of the flow regulating pipe is connected to the lower part of the output end of the feed hopper, the input end of the pre-mixing bucket is connected to the lower part of the output end of the flow regulating pipe, the output end of the pre-mixing bucket is connected to the discharge pipe, and a stirring rod for pre-mixing and stirring the solid powder raw materials is vertically and rotatably installed in the pre-mixing bucket, the output end of the discharge pipe is connected to a pre-mixing pump capable of mixing and stirring the liquid and solid powder raw materials and outputting the mixture of the liquid and solid powder raw materials, and the output end of the pre-mixing pump is connected to an atomizing device extending into the upper part of the mixer body and capable of atomizing and spraying the mixture in the pre-mixing pump.
[0007] The premixing bucket is a hollow bucket structure that gradually tapers from top to bottom. The flow regulating tube is vertically installed on the top surface of the premixing bucket. The flow regulating tube is provided with a first regulating valve for regulating the amount of solid powder raw material or solid falling. The top surface of the flow regulating tube is connected to the output end of the feed hopper, and an insertion port for the output end of the flow regulating tube to extend into the premixing bucket is provided on the top surface of the premixing bucket. A drop port that runs through the upper and lower ends is provided at the lower end of the premixing bucket. An output pipe that is vertically arranged is connected to the lower end of the premixing bucket within the range of the drop port, and the output pipe is provided with a second regulating valve for regulating the falling of solid powder raw material. An input port for the output pipe to extend into is provided on the outer wall of the discharge pipe.
[0008] The stirring rod is a conical planetary stirrer.
[0009] The stirring rod is vertically arranged in the center position of the hollow chamber of the premixing bucket. The stirring rod has a vertical portion, an inclined portion and a horizontal portion between the vertical portion and the inclined portion. The vertical portion is vertically arranged in the upper end of the premixing bucket, the upper end of the vertical portion is connected to the top surface of the premixing bucket, and a rotating drive device for driving the vertical portion to rotate is provided at the center of the top surface of the premixing bucket. The output end of the rotating drive device is connected to the upper end of the vertical portion, the lower end of the vertical portion is connected to the first end of the horizontal portion, and the vertical portion and the horizontal portion are vertically arranged. The inclination direction of the inclined portion is consistent with the inclination direction of the inner side wall of the premixing bucket, the upper end of the inclined portion is connected to the second end of the horizontal portion, and the lower end of the inclined portion is arranged toward the lower drop port and rotatably installed within the range of the lower drop port.
[0010] The premixing pump is a high shear premixing pump, the discharge pipe is connected to the input end of the high shear premixing pump, and the output end of the high shear premixing pump is connected to the atomizing device through a transmission pipe.
[0011] An atomizing nozzle is vertically arranged on the output end of the conveying pipe, and the atomizing nozzle is the atomizing device. The top surface of the mixer body is provided with an embedding opening for the atomizing nozzle to be embedded therein and for the lower end of the atomizing nozzle to extend into the mixer body.
[0012] The utility model discloses a mixer with raw material premixing function. When the raw material is powder or solid, the powder or solid is poured into each feeding hopper respectively. After the powder or solid is weighed to the required weight by the solid powder measuring scale, the powder or solid enters the premixing hopper respectively. At the same time, under the action of the flow regulating tube, the powder and solid can slowly enter the premixing hopper, which can improve the mixing quality of the powder and solid stirred by the stirring rod in the premixing hopper, so that the powder and solid can be premixed more evenly. The stirred powder and solid solid powder mixing The solid-powder mixture falls from the output end of the pre-mixing bucket and is transferred to the discharge pipe. Under the action of the pre-mixing pump, the solid-powder mixture and the liquid enter the pre-mixing pump for mixing before being output. Under the action of the atomizing device, the sprayed mixture is sprayed on the stirring material being stirred in the mixer body in a mist structure, so that the solid-powder mixture can be evenly mixed with other stirring materials in the mixer body. Similarly, if the various raw materials are different powders, each powder is poured into the hopper, and can be pre-mixed in advance to form a powder-powder mixture under the action of the pre-mixing bucket and the stirring rod. , the powder-powder mixture and the liquid are mixed again under the action of the premixing pump, and finally the mixture with a mist structure is sprayed out through the atomizing nozzle; compared with the prior art, various required powders or solids are pre-metered and pre-mixed, so that each powder or each solid is pre-mixed evenly, and the premixed mixture is mixed with the liquid again under the action of the premixing pump, and finally the mixture of the solid powder raw material and the liquid is atomized and sprayed to other raw materials in the mixer body for uniform mixing and stirring, thereby improving the mixing quality, and each solid powder raw material does not need to be measured separately manually, which also improves the mixing efficiency; regardless of whether the raw material is powder or solid, the premixing pump pre-mixes the raw material and sprays it into atomization onto the stirring material in the mixer body to achieve uniform mixing of each raw material. If the raw material has powder, the powder will be pre-mixed with other raw materials in the premixing pump and sprayed out by atomization, and the powders will not be agglomerated together. When the raw material has solid, the solid can also be pre-mixed and dissolved with other raw materials in the premixing pump until it is finally atomized and sprayed out, and can be evenly mixed with the stirring material being stirred in the mixer body. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a structural schematic diagram of the utility model. DETAILED DESCRIPTION
[0014] In order to further explain the technical solution of the present utility model, it is described in detail below with reference to the accompanying drawings.
[0015] A mixer with raw material premixing function, such as Figure 1 As shown, it includes a metering system and a mixer body 1, the metering system includes a liquid metering system 2, and the liquid metering system 2 has a discharge pipe 3 for the measured liquid to flow out; specifically, the liquid metering system 2 is vertically arranged, and the discharge pipe 3 has a vertical pipe 31 and a horizontal pipe 32, the upper end of the vertical pipe 31 is supported below the liquid metering system, one end of the horizontal pipe 32 is vertically connected to the lower end of the vertical pipe 31, and the other end of the horizontal pipe 32 extends out of one side of the liquid metering system 2. The way in which the liquid metering system 2 weighs the liquid for a certain amount and then outputs it through the discharge pipe is a well-known technology for those skilled in the art and will not be elaborated here.
[0016] The improvement of the present invention is that: the metering system also includes a solid powder metering system, the solid powder metering system has a feed hopper 4, a flow regulating tube 5 and a pre-mixing hopper 6, the feed hopper 4 has a solid powder metering scale 41, the feed hopper 4 is provided with a plurality of, the flow regulating tube 5 is correspondingly provided with a plurality of, and the input end of the flow regulating tube 5 is connected to the lower part of the output end of the feed hopper 4, the input end of the pre-mixing hopper 6 is connected to the lower part of the output end of the flow regulating tube 5, and the output end of the pre-mixing hopper 6 is connected to the discharge pipe 3; specifically, the pre-mixing hopper 6 is a hollow hopper structure that tapers from top to bottom, and the flow regulating tube 5 is vertically installed on the discharge pipe 3. On the top surface of the premixing bucket 6, a first regulating valve for regulating the amount of solid powder raw material falling is provided on the flow regulating tube. The manner in which the first regulating valve regulates the output amount of the output end of the flow regulating tube is a well-known technique to those skilled in the art. The top surface of the flow regulating tube is connected to the output end of the feed hopper. An inlet for the output end of the flow regulating tube 5 to extend into the premixing bucket 6 is provided on the top surface of the premixing bucket 6. After the flow regulating tube weighs the required amount of solid powder in the feed hopper, the solid powder raw material falls into the premixing bucket 6 through the inlet. The manner in which the solid powder weighing scale automatically weighs the solid powder raw material in the feed hopper and outputs the solid powder raw material is a well-known technique to those skilled in the art. The lower end of the premixing bucket 6 is provided with a drop opening that runs through the lower and upper sides and is used for the solid powder raw material to fall. The lower end of the premixing bucket 6 is connected to an output pipe 61 that is vertically arranged within the range of the drop opening, and the output pipe 61 is provided with a second regulating valve 611 that regulates the falling of the solid powder raw material. The outer wall of the discharge pipe 3 is provided with an input port for the output pipe 61 to extend into, that is, the input port is arranged on the horizontal pipe 32. The structure of the second regulating valve 611 that can realize the falling amount of the solid powder raw material is a well-known technology for those skilled in the art, and will not be described in detail here. When applied, the solid raw material or powder The solid raw material enters from the feed hopper 4 and is weighed on the solid powder metering scale 41. After the required amount is obtained, the solid powder raw material enters the flow regulating tube and is prevented from falling into the pre-mixing bucket all at once through the first regulating valve. The solid powder raw material can slowly fall into the pre-mixing bucket 6, but can be gradually pre-mixed with other solid raw materials or powder raw materials in the pre-mixing bucket, and finally output from the output pipe 61 to the discharge pipe 3. Multiple feed hoppers 4 and flow regulating tubes 5 are provided, which can measure the raw materials in different states separately. For example, when the raw materials are powder and solid respectively, they can be measured separately.
[0017] A stirring rod 7 for pre-stirring the solid powder raw material is installed vertically and rotatably in the pre-mixing bucket 6; specifically, the stirring rod is a conical planetary stirrer, and the stirring rod 7 is vertically arranged in the center of the hollow chamber of the pre-mixing bucket 6, and the stirring rod has a vertical portion 71, an inclined portion 72 and a horizontal portion 73 between the vertical portion 71 and the inclined portion 72, the vertical portion 71 is vertically arranged in the upper end of the pre-mixing bucket 6, the upper end of the vertical portion 71 is connected to the top surface of the pre-mixing bucket 6, and a driving mechanism for driving the vertical portion to rotate is provided at the center of the top surface of the pre-mixing bucket 6. The rotary drive device 62 is a rotary motor, which is located on the top surface of the premixing bucket 6. The vertical portion 71 is located below the inner top surface of the premixing bucket, and the output end of the rotary motor extends downward into the premixing bucket and is connected to the upper end of the vertical portion 71. The lower end of the vertical portion 71 is connected to the inner end of the horizontal portion 73. The horizontal portion 73 extends horizontally outward from the center of the premixing bucket, and the vertical portion 71 and the horizontal portion 73 are arranged vertically. The inclination direction of the inclined portion 72 is consistent with the inclination direction of the inner wall of the premixing bucket 6. The upper end is connected to the outer end of the horizontal portion 73, and the lower end of the inclined portion 72 is arranged toward the drop opening and is rotatably installed within the range of the drop opening, that is, the inner side wall of the drop opening is integrally formed with a mounting block (not shown in the figure), and the top surface of the mounting block is concavely provided with a rotating groove for the lower end of the inclined portion to rotate inside, and the mounting block is provided with the above-mentioned drop opening that penetrates up and down and is provided outside the rotating groove for the solid powder raw material to fall; when used, if there are multiple solid powder raw materials as raw materials, such as raw materials with powder and solid, the powder and solid enter the two feeding hoppers 4, and pass through the powder in the feeding hopper. After the required amounts are weighed respectively, they enter the pre-mixing bucket 6 respectively, and the stirring rod 7 pre-mixes the solid and the powder. The stirring rod 7 is provided with a vertical portion 71, so that the stirring rod can vertically stir the upper end space of the pre-mixing bucket 6; the stirring rod 7 is provided with an inclined portion 72, so that the stirring rod can stir the lower end of the pre-mixing bucket 6 in an inclined direction; the stirring rod 7 is provided with a horizontal portion 73, so that the stirring rod can horizontally stir the upper end of the pre-mixing bucket 6, and then the stirring rod 73 can evenly stir each space range in the pre-mixing bucket 6.
[0018] The output end of the discharge pipe 3 is connected with a premixing pump 8 which can input liquid and solid powder raw materials for mixing and stirring and output the mixture of the liquid and solid powder raw materials. The output end of the premixing pump 8 is connected with an atomizing device 9 which extends into the top of the mixer body 1 and can atomize and spray the mixture in the premixing pump 8. Specifically, the premixing pump 8 is a high shear premixing pump. The transverse pipe 32 is connected to the input end of the high shear premixing pump 8. The manner in which the high shear premixing pump inputs liquid and solid powder raw materials from the discharge pipe and outputs the mixture of the liquid and solid powder raw materials is a well-known technology to those skilled in the art and will not be elaborated herein. The output end of the high shear premixing pump 8 is connected with the atomizing device 9 via a conveying pipe 81, that is, a vertical pipe 82 is provided on the output end of the conveying pipe 81. An atomizing nozzle is vertically arranged, and this atomizing nozzle is the atomizing device 9. An embedding port for the atomizing nozzle to be embedded therein and allowing the lower end of the atomizing nozzle to extend into the mixer body 1 is opened on the top surface of the mixer body 1. The way in which the atomizing nozzle atomizes and sprays out a mixture of liquid and solid powder raw materials is a well-known technology for those skilled in the art and will not be elaborated here. When used, the liquid and solid powder raw materials enter the premixing pump 8 for mixing and output, and the mixture of the liquid and solid powder raw materials is sprayed into a mist structure through the conveying pipe 81 and the atomizing device 9. The continuously sprayed mixture of the mist structure is sprayed on the raw materials being stirred in the mixer body, thereby making it easier for the solid powder raw materials to be more evenly mixed with other raw materials in the mixer.
[0019] The utility model is a mixer with a raw material premixing function. When used, if the raw material is powder or solid, the powder or solid is poured into each feeding hopper 4 respectively. After the powder or solid is weighed to the required weight under the measurement of the solid powder measuring scale, the powder or solid enters the premixing bucket respectively. At the same time, under the action of the flow regulating tube, the powder and the solid can slowly enter the premixing bucket, which can improve the mixing quality of the powder and the solid by the stirring rod 7 in the premixing bucket, so that the powder and the solid can be premixed more evenly. The solid-powder mixture of the stirred powder and the solid falls from the drop port of the premixing bucket 6, and is transmitted to the discharge pipe 3 through the output pipe 61. Under the action of the premixing pump 8, the solid-powder mixture and the liquid enter the premixing pump 8 for mixing and then output, and under the action of the atomizing nozzle, the sprayed mixture is sprayed in the mixer body in a mist structure. On the raw materials to be stirred, the solid-powder mixture can be evenly mixed with other stirring materials in the mixer body; similarly, if the various raw materials are different powders, each powder is poured into the hopper, and can be pre-stirred in advance to form a powder-powder mixture under the action of the pre-mixing bucket and the stirring rod, and the powder-powder mixture is mixed with the liquid again under the action of the pre-mixing pump, and finally the mixture with a mist structure is sprayed out through the atomizing nozzle; compared with the prior art, various required powders or solids are pre-metered and pre-mixed, so that each powder or solid is uniformly stirred in advance, and the pre-mixed mixture is mixed with the liquid again under the action of the pre-mixing pump, and finally the mixture of the solid powder raw material and the liquid is atomized and sprayed into the mixer body for uniform mixing and stirring with other raw materials, thereby improving the stirring quality, and each solid powder raw material does not need to be manually measured separately, which also improves the stirring efficiency.
[0020] The product form of the utility model is not limited to the illustrations and embodiments of this case. Any appropriate changes or modifications made by anyone with similar ideas should be deemed to be within the patent scope of the utility model.
Claims
1. A mixer with a raw material premixing function, comprising a metering system and a mixer body, wherein the metering system comprises a liquid metering system, and the liquid metering system has a discharge pipe for the metered liquid to flow out, characterized in that: The metering system also includes a solid powder metering system, which includes a feed hopper, a flow regulating tube and a pre-mixing hopper. The feed hopper is provided with a solid powder metering scale, and there are several feed hoppers. There are correspondingly several flow regulating tubes, and the input end of the flow regulating tube is connected below the output end of the feed hopper, and the input end of the pre-mixing hopper is connected below the output end of the flow regulating tube. The output end of the pre-mixing hopper is connected to the discharge pipe, and a stirring rod for pre-mixing and stirring the solid powder raw materials is vertically and rotatably installed in the pre-mixing hopper. The output end of the discharge pipe is connected to a pre-mixing pump that can mix and stir the liquid and solid powder raw materials and output the mixture of the liquid and solid powder raw materials, and the output end of the pre-mixing pump is connected to an atomizing device that extends into the top of the mixer body and can atomize and spray the mixture in the pre-mixing pump.
2. A mixer with raw material premixing function according to claim 1, characterized in that: The premixing bucket is a hollow bucket structure that gradually tapers from top to bottom. The flow regulating tube is vertically installed on the top surface of the premixing bucket. The flow regulating tube is provided with a first regulating valve for regulating the amount of solid powder raw material or solid falling. The top surface of the flow regulating tube is connected to the output end of the feed hopper, and an insertion port for the output end of the flow regulating tube to extend into the premixing bucket is provided on the top surface of the premixing bucket. A drop port that runs through the upper and lower ends is provided at the lower end of the premixing bucket. An output pipe that is vertically arranged is connected to the lower end of the premixing bucket within the range of the drop port, and the output pipe is provided with a second regulating valve for regulating the falling of solid powder raw material. An input port for the output pipe to extend into is provided on the outer wall of the discharge pipe.
3. A mixer with raw material premixing function according to claim 1, characterized in that: The stirring rod is a conical planetary stirrer.
4. A mixer with raw material premixing function according to claim 3, characterized in that: The stirring rod is vertically arranged in the center position of the hollow chamber of the premixing bucket. The stirring rod has a vertical portion, an inclined portion and a horizontal portion between the vertical portion and the inclined portion. The vertical portion is vertically arranged in the upper end of the premixing bucket, the upper end of the vertical portion is connected to the top surface of the premixing bucket, and a rotating drive device for driving the vertical portion to rotate is provided at the center of the top surface of the premixing bucket. The output end of the rotating drive device extends into the premixing bucket and is connected to the upper end of the vertical portion, the lower end of the vertical portion is connected to the first end of the horizontal portion, and the vertical portion and the horizontal portion are arranged perpendicularly, the inclination direction of the inclined portion is consistent with the inclination direction of the inner side wall of the premixing bucket, the upper end of the inclined portion is connected to the second end of the horizontal portion, and the lower end of the inclined portion is arranged toward the lower drop port and is rotatably installed within the range of the lower drop port.
5. The mixer with raw material premixing function according to claim 2, characterized in that: The premixing pump is a high shear premixing pump, the discharge pipe is connected to the input end of the high shear premixing pump, and the output end of the high shear premixing pump is connected to the atomizing device through a transmission pipe.
6. A mixer with raw material premixing function according to claim 5, characterized in that: An atomizing nozzle is vertically arranged on the output end of the conveying pipe, and the atomizing nozzle is the atomizing device. The top surface of the mixer body is provided with an embedding opening for the atomizing nozzle to be embedded therein and for the lower end of the atomizing nozzle to extend into the mixer body.