Environment-friendly separant concentration automatic adjusting device
By designing an automatic adjustment device for environmentally friendly isolating agent concentration, and automatically calculating and injecting mother liquor and clean water, the problem of manual operation errors during the preparation of isolating agent concentration is solved, and the accuracy and consistency of isolating agent concentration is achieved.
Patent Information
- Application Number
- CN202420142483.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-19
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-01-19
AI Technical Summary
In the prior art, the concentration preparation process of the isolating agent relies on manual operations, which easily leads to inaccurate calculations and inaccurate weighing problems, resulting in poor effect of the isolating agent.
Design an automatic adjustment device for the concentration of an environmentally friendly isolator. By inputting relevant information, it automatically calculates and injects the required volume of mother liquor and clean water, and uses servo valves and stirring equipment to ensure the accuracy of the concentration of the isolator.
Automatic adjustment of the concentration of the isolating agent is achieved, errors in manual operation are avoided, and the effect and consistency of the isolating agent are improved.
Smart Images
Figure CN222446370U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of isolating agent preparation, in particular to an automatic concentration regulating device for an environmentally friendly isolating agent. Background Art
[0002] Isolation agent, as the name implies, is an additive that plays an isolating role. Its specific meaning varies in different fields. A common example is the film isolation agent in rubber processing, which is a type of operational auxiliary agent. Its main function is to prevent the mutual adhesion of the surfaces of films or semi-finished products. It is often used in the plasticizing, mixing, sheeting and molding of raw rubber and rubber compounds. Isolation agents with similar functions are also used in other aspects such as demoulding of concrete components and annealing of laminated steel sheets. In addition, there are also so-called UV isolation agents in the cosmetics industry.
[0003] There are generally two types of isolation agents, one is liquid and the other is fixed powder. Solid powder can be used directly, while liquid needs to be prepared. The required concentration of isolation agent is used to calculate the amount of water and mother liquor needed, and then the isolation agent is manually weighed and prepared. However, in the process of manual preparation, there may be inaccurate calculations and inaccurate weighing, which will lead to inaccurate concentration of the isolation agent and ultimately poor effect of the isolation agent. Utility Model Content
[0004] The purpose of the utility model is to solve the shortcomings of the prior art and propose an automatic concentration adjustment device for an environmentally friendly isolation agent. The utility model can automatically obtain the volume of the solution to be prepared by the operator inputting the relevant information of the isolation agent, and inject the prepared solution into the stirring device through the servo valve, and finally obtain the prepared isolation agent, which can ensure the concentration of the isolation agent.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] An automatic regulating device for the concentration of an environmentally friendly isolation agent comprises: a support plate, wherein the upper wall surface of the support plate is provided with two mounting holes, a mother liquid containing structure is installed in the mounting hole of the support plate, a water injection structure is installed in the other mounting hole of the support plate, a mother liquid injection structure is installed in the upper wall surface of the support plate, an injection control structure is installed on the side wall surface of the mother liquid containing structure, and a pressurizing structure is installed on the upper wall surface of the support plate; the mother liquid containing structure comprises: a mother liquid outlet pipe, a mother liquid servo valve and a mother liquid tank; the mother liquid outlet pipe is installed in the mounting hole of the support plate, the mother liquid servo valve is sleeved on the outside of the mother liquid outlet pipe, and the mother liquid tank is installed on the upper wall surface of the mother liquid outlet pipe.
[0007] The utility model is further configured that the water injection structure includes: a water injection pipe, a water injection servo valve and a booster pump; the water injection pipe is installed in another mounting hole of the support plate, the water injection servo valve is sleeved on the outside of the water injection pipe, and the booster pump is sleeved on the outside of the water injection pipe.
[0008] The utility model is further configured such that the mother liquid injection structure includes: a mother liquid injection pipe, a mother liquid pump and a mother liquid one-way valve; one end of the mother liquid injection pipe is installed on the upper wall of the mother liquid tank, the mother liquid pump is sleeved on the outside of the mother liquid injection pipe, and the mother liquid pump is installed on the upper wall of the support plate, and the mother liquid one-way valve is sleeved on the outside of the mother liquid injection pipe.
[0009] The utility model is further configured such that the injection control structure includes: a first liquid level sensor, a second liquid level sensor and a control line; the first liquid level sensor and the second liquid level sensor are respectively installed on the side wall of the mother liquid tank, the control line connects the first liquid level sensor and the second liquid level sensor in series, and the control line is connected to the mother liquid pump.
[0010] The utility model is further configured that a numerically controlled pressure gauge is installed on the upper wall surface of the mother liquid tank.
[0011] The utility model is further configured that a constant pressure valve is installed on the upper wall surface of the mother liquid tank.
[0012] The utility model is further configured such that the boosting structure includes: a boosting air pipe, a boosting one-way valve and a boosting air pump; the boosting air pipe is installed on the upper wall of the mother liquid tank, the boosting one-way valve is mounted on the outside of the boosting air pipe, and the boosting air pump is installed on the lower wall of the boosting air pipe.
[0013] The beneficial effects of the utility model are as follows: the utility model can automatically obtain the volume of the solution to be prepared by the operator inputting relevant information of the required isolation agent, and inject the prepared solution into the stirring device through the servo valve, and finally obtain the configured isolation agent, which can ensure the concentration of the isolation agent.
[0014] 1. The environmentally friendly isolation agent concentration automatic adjustment device is provided with a mother liquor holding structure and a water injection structure. The mother liquor holding structure is used to load the mother liquor for preparation, and the water injection structure is used to introduce the prepared clean water. Through numerical control, accurate volumes of mother liquor and clean water can be injected into the mixing tank, which can avoid manual participation, thereby improving the accuracy of the isolation agent concentration.
[0015] 2. The environmentally friendly isolation agent concentration automatic adjustment device is provided with a mother liquid injection and injection control structure. The injection control structure can fully understand the amount of mother liquid inside the mother liquid holding structure, and the injection control structure can control the mother liquid injection to supplement the mother liquid.
[0016] 3. The environmentally friendly isolation agent concentration automatic adjustment device is provided with a pressurizing structure, which can pressurize the interior of the mother liquid holding structure, thereby ensuring that the mother liquid holding structure can flow out the same volume of mother liquid in the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a first overall structural schematic diagram of an environmentally friendly isolation agent concentration automatic adjustment device proposed by the utility model;
[0018] Figure 2 This is a second overall structural schematic diagram of an environmentally friendly isolation agent concentration automatic adjustment device proposed by the utility model;
[0019] Figure 3 A schematic diagram of the use of a stirring tank of an automatic regulating device for the concentration of an environmentally friendly isolation agent proposed by the utility model;
[0020] Figure 4 The utility model is a partial structural schematic diagram of an automatic regulating device for the concentration of an environmentally friendly isolation agent.
[0021] In the figure: 1. Support plate; 2. Mother liquid outlet pipe; 3. Mother liquid servo valve; 4. Mother liquid tank; 5. Water injection pipe; 6. Water injection servo valve; 7. Booster pump; 8. Mother liquid injection pipe; 9. Mother liquid pump; 10. Mother liquid one-way valve; 11. First liquid level sensor; 12. Second liquid level sensor; 13. Control line; 14. CNC pressure gauge; 15. Constant pressure valve; 16. Boosting air pipe; 17. Boosting one-way valve; 18. Boosting air pump. DETAILED DESCRIPTION
[0022] The technical solution of this patent is further described in detail below in conjunction with specific implementation methods.
[0023] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0024] In the description of this patent, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing this patent and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this patent.
[0025] In the description of this patent, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense, for example, it can be fixedly connected or set, or it can be detachably connected or set, or connected or set in one piece. For ordinary technicians in this field, the specific meanings of the above terms in this patent can be understood according to specific circumstances.
[0026] Reference Figure 1-4 , an automatic regulating device for the concentration of an environmentally friendly isolation agent, comprising: a support plate 1, two mounting holes are provided on the upper wall of the support plate 1, a mother liquid holding structure is installed in the mounting hole of the support plate 1, a water injection structure is installed in the other mounting hole of the support plate 1, a mother liquid injection structure is installed on the upper wall of the support plate 1, an injection control structure is installed on the side wall of the mother liquid holding structure, and a pressurizing structure is installed on the upper wall of the support plate 1; the mother liquid holding structure comprises: a mother liquid outlet pipe 2, a mother liquid servo valve 3 and a mother liquid tank 4; the mother liquid outlet pipe 2 is installed in the mounting hole of the support plate 1, the mother liquid servo valve 3 is mounted on the outside of the mother liquid outlet pipe 2, and the mother liquid tank 4 is installed A CNC pressure gauge 14 is installed on the upper wall of the mother liquid outlet pipe 2 and the upper wall of the mother liquid tank 4, and a constant pressure valve 15 is installed on the upper wall of the mother liquid tank 4. The water injection structure includes: a water injection pipe 5, a water injection servo valve 6 and a booster pump 7; the water injection pipe 5 is installed in another mounting hole of the support plate 1, the water injection servo valve 6 is mounted on the outside of the water injection pipe 5, and the booster pump 7 is mounted on the outside of the water injection pipe 5. The mother liquid holding structure is used to load the prepared mother liquid, and the water injection structure is used to introduce the prepared clean water. Through CNC control, accurate volumes of mother liquid and clean water can be injected into the mixing tank, which can avoid manual participation and thus improve the accuracy of the isolation agent concentration.
[0027] Specifically, the mother liquid injection structure includes: a mother liquid injection pipe 8, a mother liquid pump 9 and a mother liquid one-way valve 10; one end of the mother liquid injection pipe 8 is installed on the upper wall of the mother liquid tank 4, the mother liquid pump 9 is mounted on the outside of the mother liquid injection pipe 8, and the mother liquid pump 9 is installed on the upper wall of the support plate 1, the mother liquid one-way valve 10 is mounted on the outside of the mother liquid injection pipe 8, and the injection control structure includes: a first liquid level sensor 11, a second liquid level sensor 12 and a control line 13; the first liquid level sensor 11 and the second liquid level sensor 12 are respectively installed on the side walls of the mother liquid tank 4, the control line 13 connects the first liquid level sensor 11 and the second liquid level sensor 12 in series, and the control line 13 is connected to the mother liquid pump 9, the injection control structure can fully understand the amount of mother liquid inside the mother liquid holding structure, and the injection control structure can control the mother liquid injection to replenish the mother liquid.
[0028] Specifically, the boosting structure includes: a boosting air pipe 16, a boosting one-way valve 17 and a boosting air pump 18; the boosting air pipe 16 is installed on the upper wall of the mother liquid tank 4, the boosting one-way valve 17 is mounted on the outside of the boosting air pipe 16, and the boosting air pump 18 is installed on the lower wall of the boosting air pipe 16. The boosting structure can pressurize the inside of the mother liquid holding structure, thereby ensuring that the mother liquid holding structure can flow out the same volume of mother liquid in the same time.
[0029] Working principle: When using the utility model, first connect the external AC power supply to the utility model to provide energy for the electrical appliances in the utility model, and then the operator connects the existing computer to the utility model to provide computing power for a number of CNC electrical appliances in the utility model, which can control the linkage between the various power supplies. The operator connects the clean water source and the water injection pipe 5, and then connects the mother liquid source and the mother liquid injection pipe 8, and installs the stirring tank under the mother liquid outlet pipe 2 and the water injection pipe 5. At this time, the installation of the utility model is completed, and then the operator enters the relevant information of the environmental protection isolation agent to be prepared into the computer. The relevant information includes the volume and concentration of the environmental protection isolation agent. Through the calculation of the computer, it is obtained that the mother liquid servo valve 3 and the water injection servo valve 8 need to be opened. The specific time of the servo valve 6, at this time, the utility model starts to work, the booster air pump 18 starts to work, so that the pressure inside the mother liquid tank 4 reaches the preset standard, and is measured by the CNC pressure gauge 14. When the threshold is reached, the CNC pressure gauge 14 links the booster air pump 18 to stop the booster air pump 18, and then the mother liquid servo valve 3 and the water injection servo valve 6 open the valves according to the calculated time, allowing water and mother liquid to enter the mixing tank respectively for mixing, thereby completing the preparation of the isolation agent. When the mother liquid in the mother liquid tank 4 is too low, that is, the second liquid level sensor 12 cannot detect the liquid, the mother liquid pump 9 starts to work and injects the mother liquid into the mother liquid tank 4. When the first liquid level sensor 11 contacts the liquid level, the mother liquid pump 9 stops working, thereby completing the replenishment of the mother liquid.
[0030] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An automatic regulating device for the concentration of an environmentally friendly isolation agent, comprising: A support plate (1), characterized in that two mounting holes are provided on the upper wall surface of the support plate (1), a mother liquid containing structure is installed in the mounting hole of the support plate (1), a water injection structure is installed in the other mounting hole of the support plate (1), a mother liquid injection structure is installed on the upper wall surface of the support plate (1), an injection control structure is installed on the side wall surface of the mother liquid containing structure, and a pressurization structure is installed on the upper wall surface of the support plate (1); The mother liquid containing structure comprises: a mother liquid outlet pipe (2), a mother liquid servo valve (3) and a mother liquid tank (4); The mother liquid outlet pipe (2) is installed in the installation hole of the support plate (1), the mother liquid servo valve (3) is sleeved on the outside of the mother liquid outlet pipe (2), and the mother liquid tank (4) is installed on the upper wall surface of the mother liquid outlet pipe (2).
2. The automatic concentration adjustment device for an environmentally friendly isolation agent according to claim 1, characterized in that: The water injection structure comprises: a water injection pipe (5), a water injection servo valve (6) and a booster pump (7); The water injection pipe (5) is installed in another installation hole of the support plate (1), the water injection servo valve (6) is sleeved on the outside of the water injection pipe (5), and the booster pump (7) is sleeved on the outside of the water injection pipe (5).
3. The automatic concentration adjustment device for environmentally friendly isolation agent according to claim 1 is characterized in that: The mother liquid injection structure comprises: a mother liquid injection pipe (8), a mother liquid pump (9) and a mother liquid one-way valve (10); One end of the mother liquid injection pipe (8) is installed on the upper wall surface of the mother liquid tank (4), the mother liquid pump (9) is sleeved on the outside of the mother liquid injection pipe (8), and the mother liquid pump (9) is installed on the upper wall surface of the support plate (1), and the mother liquid one-way valve (10) is sleeved on the outside of the mother liquid injection pipe (8).
4. The automatic concentration adjustment device for an environmentally friendly isolation agent according to claim 1 is characterized in that: The injection control structure comprises: a first liquid level sensor (11), a second liquid level sensor (12) and a control line (13); The first liquid level sensor (11) and the second liquid level sensor (12) are respectively installed on the side wall surface of the mother liquid tank (4), the control line (13) connects the first liquid level sensor (11) and the second liquid level sensor (12) in series, and the control line (13) is connected to the mother liquid pump (9).
5. The automatic concentration adjustment device for environmentally friendly isolation agent according to claim 1 is characterized in that: A numerically controlled pressure gauge (14) is installed on the upper wall surface of the mother liquid tank (4).
6. The automatic concentration adjustment device for environmentally friendly isolation agent according to claim 1 is characterized in that: A constant pressure valve (15) is installed on the upper wall surface of the mother liquid tank (4).
7. The automatic concentration adjustment device for environmentally friendly isolation agent according to claim 1 is characterized in that: The pressurizing structure comprises: a pressurizing air pipe (16), a pressurizing check valve (17) and a pressurizing air pump (18); The boost air pipe (16) is installed on the upper wall of the mother liquid tank (4), the boost check valve (17) is sleeved on the outside of the boost air pipe (16), and the boost air pump (18) is installed on the lower wall of the boost air pipe (16).