Glass-lined reaction kettle capable of fully and uniformly stirring
By designing a multi-directional stirring glass-lined reactor, using a servo motor and a complex stirring leaf structure, the problems of low stirring efficiency and liquid material precipitation are solved, and the liquid material is fully and uniformly mixed.
Patent Information
- Application Number
- CN202420969496.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-05-07
AI Technical Summary
When stirring liquid materials, the existing large-capacity glass-lined reactor has a single stirring direction and slow efficiency. Due to the gravity-acting effect of the liquid material, the liquid material is prone to precipitation, and a single stirring leaf cannot achieve sufficient and uniform mixing.
A glass-lined reactor including a servo motor, a first stirring rod, a first stirring blade, a second stirring rod and a second stirring blade is designed. The stirring rod and the leaves are driven through the servo motor to perform complex rotation, and the movable groove and gear are used. With components such as arc-shaped scrapers, the multi-directional stirring and full mixing of liquid materials is achieved.
The uniform stirring of the liquid material inside the glass-lined reactor body is achieved, the stirring efficiency is improved, the precipitation of the liquid material is avoided, and the effect of full and uniform mixing is achieved.
Smart Images

Figure CN222446497U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of reaction kettles, in particular to a glass-lined reaction kettle capable of fully and evenly stirring. Background Art
[0002] Glass-lined reactor is a composite material product made of glass containing high silicon dioxide, which is lined on the inner surface of a steel container and firmly adhered to the metal surface through high temperature burning. It has been widely used in chemical, pharmaceutical, dye, organic synthesis, petroleum, food manufacturing, defense industry and other industrial production and scientific research for reaction evaporation, concentration, drying, synthesis, extraction, polymerization, saponification, sulfonation, chlorination, etc. to replace expensive metal materials.
[0003] For example, publication number CN217830023U discloses a large-capacity glass-lined reactor, which relates to the field of reactors. The large-capacity glass-lined reactor described in the utility model includes a heat dissipation sleeve, a water tank, a water curtain, an air intake fan, a heat dissipation bracket and an exhaust fan through the heat dissipation cooling assembly. When in use, two sets of fans can form a convection air duct to achieve rapid and stable cooling. The auxiliary support base includes a mounting support frame, a bottom support frame, a mounting frame, an auxiliary drive motor and a connecting shaft. When in use, the base can first increase the support area of the glass-lined reactor to ensure the stability of the support and improve the stability of the stirring rod during use through the bottom drive assembly to avoid damage to the glass-lined layer inside the reactor. This device is not only simple in structure, but also easy to operate, bringing better prospects for use.
[0004] Based on the search of patent numbers and combined with the deficiencies in the prior art, it is found that:
[0005] Although this large-capacity glass-lined reactor can first increase the support area of the glass-lined reactor through the base to ensure the stability of the support and improve the stability of the stirring rod during use through the bottom drive component to avoid damage to the glass-lined layer inside the reactor, when in use, since the device only uses one stirring blade to stir the liquid material inside it, the stirring direction is single and the stirring efficiency is slow. At the same time, the liquid material inside the glass-lined reactor body will precipitate due to gravity. Therefore, simply mixing the liquid material with a single stirring blade cannot achieve a fully uniform mixing effect. Utility Model Content
[0006] In order to solve the problems raised in the above-mentioned background technology, the purpose of the utility model is to provide a glass-lined reactor that can fully and evenly stir, and has the advantage of evenly stirring the liquid material inside the glass-lined reactor body, and solves the problem that the device only stirs the liquid material inside it by one stirring blade, the stirring direction is single, the stirring efficiency is slow, and at the same time, the liquid material inside the glass-lined reactor body will precipitate due to gravity, so the liquid material can not be fully and evenly mixed by simply mixing it with a single stirring blade.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: A glass-lined reactor capable of fully and evenly stirring, comprising a glass-lined reactor body, a support frame, a servo motor, a first stirring rod and a first stirring blade, wherein the glass-lined reactor body is fixedly mounted on the top of the support frame, the servo motor is fixedly mounted on the top of the glass-lined reactor body, the output end of the servo motor penetrates the glass-lined reactor body and is fixedly connected to one end of the first stirring rod away from the support frame, the output end of the servo motor is movably connected to the glass-lined reactor body through a bearing, the other end of the first stirring rod penetrates the glass-lined reactor body and is movably connected to the top of the support frame through a bearing, the first stirring rod is movably connected to the glass-lined reactor body through a bearing, the first stirring blade is fixedly mounted on the surface of the first stirring rod, a movable groove is provided on the outer side of the first stirring blade, a second stirring rod is movably connected to the top of the inner wall of the movable groove through a shaft pin, the second stirring rod penetrates the first stirring blade and extends to the bottom of the first stirring blade, the second stirring rod is movably connected to the first stirring blade, the second stirring blade is fixedly mounted on the surface of the second stirring rod, a transmission assembly is fixedly connected to the top of the surface of the second stirring rod, and a stirring assembly is fixedly mounted on the bottom of the surface of the first stirring rod.
[0008] As a preferred embodiment of the present invention, the transmission assembly includes a gear, the inner wall of the glass-lined reactor body is fixedly connected with a gear ring, the gear is meshed with the gear ring, and the gear is located inside the movable groove.
[0009] As a preferred embodiment of the present invention, the stirring assembly includes a third stirring blade, a mounting groove is provided on the top of the third stirring blade, and the end of the second stirring rod away from the servo motor is movably connected to the bottom of the inner wall of the mounting groove through an axle pin.
[0010] As a preferred embodiment of the utility model, two fourth stirring blades are fixedly connected to the bottom of the surface of the second stirring rod, and the fourth stirring blades are located inside the mounting groove. The bottoms of both sides of the inner wall of the glass-lined reactor body are fixedly connected with T-shaped frames, and the end of the T-shaped frame close to the servo motor is fixedly connected with a first arc plate. An arc groove is provided at the bottom of the third stirring blade, and the surface of the first arc plate is movably connected to the inner wall of the arc groove.
[0011] As a preferred embodiment of the present invention, a fifth stirring rod is fixedly connected to the top of the surface of the first stirring rod, and an arc-shaped scraper is fixedly connected to the outer side of the fifth stirring rod.
[0012] As a preferred embodiment of the present invention, a second arc plate is fixedly connected to one end of the T-frame away from the servo motor, and a flow hole is provided on the surface of the fifth stirring rod, wherein a plurality of the flow holes are provided and are distributed at equal distances.
[0013] As a preferred embodiment of the present invention, a mounting plate is fixedly mounted on the right side of the top of the surface of the glass-lined reactor body, and a timer is fixedly mounted on the right side of the mounting plate.
[0014] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0015] 1. The utility model provides a movable groove, a second stirring rod and a second stirring blade. The movable groove can limit the second stirring rod and the second stirring blade. When the servo motor starts to drive the first stirring rod and the second stirring blade to rotate, the second stirring rod and the second stirring blade can be driven to rotate, so that the liquid material at the bottom of the glass-lined reactor body can be uniformly stirred, which solves the problem that the device only uses one stirring blade to stir the liquid material inside, the stirring direction is single, the stirring efficiency is slow, and the liquid material inside the glass-lined reactor body will precipitate due to gravity. Therefore, the liquid material can not be fully and uniformly mixed by simply mixing the liquid material with a single stirring blade, and the effect of uniformly stirring the liquid material inside the glass-lined reactor body is achieved.
[0016] 2. The utility model sets a transmission component, and by starting the servo motor, the output end of the servo motor can drive the first stirring rod and the first stirring blade to rotate. The rotation of the first stirring blade can drive the second stirring rod to rotate. The rotation of the second stirring rod can drive the gear to rotate. Since the gear is meshed with the gear ring, when the second stirring rod drives the gear to rotate on the gear ring, it can drive the second stirring rod to rotate. The rotation of the second stirring rod can drive the second stirring blade to rotate, thereby improving the stirring efficiency.
[0017] 3. The utility model provides a stirring assembly, and the rotation of the first stirring rod can drive the third stirring blade to rotate. The rotation of the third stirring blade can stir and mix the liquid material at the bottom of the glass-lined reactor body, thereby improving the mixing efficiency. The mounting groove can limit and support the second stirring rod. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the three-dimensional exploded cross-sectional structure of the utility model;
[0020] Figure 3 For this utility model Figure 2 Enlarged structural diagram at A in the middle.
[0021] In the figure: 1. glass-lined reactor body; 2. support frame; 3. servo motor; 4. first stirring rod; 5. first stirring blade; 6. second stirring rod; 7. second stirring blade; 8. transmission assembly; 81. gear; 82. gear ring; 9. stirring assembly; 91. third stirring blade; 92. mounting groove; 10. fourth stirring blade; 11. T-shaped frame; 12. first arc plate; 13. arc groove; 14. fifth stirring rod; 15. arc scraper; 16. second arc plate; 17. circulation hole; 18. mounting plate; 19. timer; 20. movable groove. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] like Figures 1 to 3 As shown, the utility model provides a glass-lined reactor capable of fully and evenly stirring, comprising a glass-lined reactor body 1, a support frame 2, a servo motor 3, a first stirring rod 4 and a first stirring blade 5. The glass-lined reactor body 1 is fixedly mounted on the top of the support frame 2, the servo motor 3 is fixedly mounted on the top of the glass-lined reactor body 1, the output end of the servo motor 3 passes through the glass-lined reactor body 1 and is fixedly connected to an end of the first stirring rod 4 away from the support frame 2, the output end of the servo motor 3 is movably connected to the glass-lined reactor body 1 through a bearing, the other end of the first stirring rod 4 passes through the glass-lined reactor body 1 and is connected to the support frame 2 through a bearing. The top of the frame 2 is movably connected, the first stirring rod 4 is movably connected to the glass-lined reactor body 1 through a bearing, the first stirring blade 5 is fixedly installed on the surface of the first stirring rod 4, a movable groove 20 is opened on the outer side of the first stirring blade 5, and the top of the inner wall of the movable groove 20 is movably connected with the second stirring rod 6 through an axle pin, the second stirring rod 6 penetrates the first stirring blade 5 and extends to the bottom of the first stirring blade 5, the second stirring rod 6 is movably connected to the first stirring blade 5, the second stirring blade 7 is fixedly installed on the surface of the second stirring rod 6, the top of the surface of the second stirring rod 6 is fixedly connected with a transmission component 8, and the bottom of the surface of the first stirring rod 4 is fixedly installed with a stirring component 9.
[0024] refer to Figure 3 The transmission assembly 8 includes a gear 81 . A gear ring 82 is fixedly connected to the inner wall of the glass-lined reactor body 1 . The gear 81 meshes with the gear ring 82 . The gear 81 is located inside the movable groove 20 .
[0025] As a technical optimization scheme of the utility model, by setting a transmission component 8, by starting the servo motor 3, the output end of the servo motor 3 can drive the first stirring rod 4 and the first stirring blade 5 to rotate, the rotation of the first stirring blade 5 can drive the second stirring rod 6 to rotate, the rotation of the second stirring rod 6 can drive the gear 81 to rotate, because the gear 81 is meshed with the gear ring 82, when the second stirring rod 6 drives the gear 81 to rotate on the gear ring 82, it can drive the second stirring rod 6 to rotate, and the rotation of the second stirring rod 6 can drive the second stirring blade 7 to rotate, thereby improving the stirring efficiency.
[0026] refer to Figure 2 The stirring assembly 9 includes a third stirring blade 91, a mounting groove 92 is formed at the top of the third stirring blade 91, and an end of the second stirring rod 6 away from the servo motor 3 is movably connected to the bottom of the inner wall of the mounting groove 92 through an axle pin.
[0027] As a technical optimization scheme of the utility model, by setting a stirring assembly 9, the rotation of the first stirring rod 4 can drive the third stirring blade 91 to rotate, and the rotation of the third stirring blade 91 can stir and mix the liquid material at the bottom of the glass-lined reactor body 1, thereby improving the mixing efficiency, and the mounting groove 92 can limit and support the second stirring rod 6.
[0028] refer to Figure 2 Two fourth stirring blades 10 are fixedly connected to the bottom of the surface of the second stirring rod 6, and the fourth stirring blades 10 are located inside the mounting groove 92. The bottoms of both sides of the inner wall of the glass-lined reactor body 1 are fixedly connected with T-shaped frames 11, and one end of the T-shaped frame 11 close to the servo motor 3 is fixedly connected with a first arc plate 12. An arc groove 13 is opened at the bottom of the third stirring blade 91, and the surface of the first arc plate 12 is movably connected to the inner wall of the arc groove 13.
[0029] As a technical optimization scheme of the utility model, by setting the fourth stirring blade 10, the T-shaped frame 11, the first arc plate 12 and the arc groove 13, the fourth stirring blade 10 can mix and stir the liquid material passing through the inside of the installation groove 92, and the T-shaped frame 11 can fix the first arc plate 12. Since the first arc plate 12 is in a stationary state relative to the third stirring blade 91, when the third stirring blade 91 rotates and passes through the first arc plate 12, the first arc plate 12 can divert the liquid material, thereby improving the mixing efficiency.
[0030] refer to Figure 2A fifth stirring rod 14 is fixedly connected to the top of the surface of the first stirring rod 4 , and an arc-shaped scraper 15 is fixedly connected to the outer side of the fifth stirring rod 14 .
[0031] As a technical optimization scheme of the utility model, by providing a fifth stirring rod 14 and an arc scraper 15, the rotation of the first stirring rod 4 can drive the fifth stirring rod 14 to rotate, thereby being able to mix and stir the liquid material at the top of the inside of the glass-lined reactor body 1, and the arc scraper 15 can expand the stirring range of the fifth stirring rod 14 for the liquid material and improve the stirring efficiency.
[0032] refer to Figure 2 The end of the T-shaped frame 11 away from the servo motor 3 is fixedly connected with a second arc plate 16, and the surface of the fifth stirring rod 14 is provided with a flow hole 17, and a plurality of flow holes 17 are provided and are distributed at equal distances.
[0033] As a technical optimization scheme of the utility model, by setting the second arc plate 16 and the flow hole 17, when the first stirring blade 5, the second stirring blade 7, the third stirring blade 91, the fourth stirring blade 10 and the fifth stirring blade rotate, the liquid material at the bottom layer of the inner wall of the glass-lined reactor body 1 will rotate in a vortex shape. At this time, the second arc plate 16 can play a role of diversion and stratification, so that the stirring rate of the liquid material at the bottom layer can be accelerated, and the through hole can play a role of diversion for the liquid material at the top layer inside the glass-lined reactor body 1.
[0034] refer to Figure 2 A mounting plate 18 is fixedly installed on the right side of the top of the surface of the glass-lined reactor body 1, and a timer 19 is fixedly installed on the right side of the mounting plate 18.
[0035] As a technical optimization solution of the utility model, by setting the mounting plate 18 and the timer 19, the mounting plate 18 can fix the timer 19, and the timer 19 is convenient for the user to control the mixing time, thereby avoiding the situation where the liquid material is not reacted enough or reacts too much, resulting in the loss of the liquid material.
[0036] The working principle and use process of the utility model are as follows: when it is necessary to fully mix the liquid material inside the glass-lined reactor body 1, firstly, the timer 19 is used to set the timing according to the characteristics of the liquid material, and then the servo motor 3 is started to enable the output end of the servo motor 3 to drive the first stirring rod 4 and the first stirring blade 5 to rotate, and the rotation of the first stirring rod 4 can drive the third stirring blade 91 and the fifth stirring blade to rotate to mix and stir the liquid materials at the bottom layer and the top layer respectively, and at the same time, when the first stirring blade 5 rotates, it can drive the second stirring rod 6 to rotate, and the rotation of the second stirring rod 6 can drive the gear 81 to rotate. Since the gear 81 is meshed with the gear ring 82, when the second stirring rod 6 When the driving gear 81 rotates on the gear ring 82, it can drive the second stirring rod 6 to rotate. The rotation of the second stirring rod 6 can drive the second stirring blade 7 and the fourth stirring blade 10 to rotate. At the same time, the arc scraper 15 can expand the stirring range of the fifth stirring rod 14 on the liquid material, and the flow hole 17, the mounting groove 92 and the arc groove 13 can be used to divert the liquid material. The first arc plate 12 and the second arc plate 16 can be used to layer the liquid material. Therefore, the above-mentioned components cooperate with each other to achieve the effect of fully and evenly stirring the liquid material inside the glass-lined reactor body 1. At the same time, the content not described in detail in this specification belongs to the existing technology known to professional and technical personnel in this field.
[0037] In summary, the glass-lined reactor capable of fully and evenly stirring is provided with a movable groove 20, a second stirring rod 6 and a second stirring blade 7. The movable groove 20 can limit the second stirring rod 6 and the second stirring blade 7. When the servo motor 3 starts to drive the first stirring rod 4 and the second stirring blade 7 to rotate, it can drive the second stirring rod 6 and the second stirring blade 7 to rotate, so that the liquid material at the bottom of the glass-lined reactor body 1 can be evenly stirred, which solves the problem that the device only uses one stirring blade to stir the liquid material inside, the stirring direction is single, the stirring efficiency is slow, and the liquid material inside the glass-lined reactor body will precipitate due to gravity. Therefore, simply mixing the liquid material with a single stirring blade cannot achieve the effect of fully and evenly mixing.
[0038] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0039] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A glass-lined reactor capable of fully and evenly stirring, comprising a glass-lined reactor body (1), a support frame (2), a servo motor (3), a first stirring rod (4) and a first stirring blade (5), characterized in that: The glass-lined reactor body (1) is fixedly mounted on the top of the support frame (2); the servo motor (3) is fixedly mounted on the top of the glass-lined reactor body (1); the output end of the servo motor (3) passes through the glass-lined reactor body (1) and is fixedly connected to an end of the first stirring rod (4) away from the support frame (2); the output end of the servo motor (3) is movably connected to the glass-lined reactor body (1) via a bearing; the other end of the first stirring rod (4) passes through the glass-lined reactor body (1) and is movably connected to the top of the support frame (2) via a bearing; the first stirring rod (4) is movably connected to the glass-lined reactor body (1) via a bearing; The first stirring blade (5) is fixedly mounted on the surface of the first stirring rod (4); a movable groove (20) is provided on the outer side of the first stirring blade (5); the top of the inner wall of the movable groove (20) is movably connected to the second stirring rod (6) via an axle pin; the second stirring rod (6) passes through the first stirring blade (5) and extends to the bottom of the first stirring blade (5); the second stirring rod (6) is movably connected to the first stirring blade (5); a second stirring blade (7) is fixedly mounted on the surface of the second stirring rod (6); a transmission component (8) is fixedly connected to the top of the surface of the second stirring rod (6); and a stirring component (9) is fixedly mounted on the bottom of the surface of the first stirring rod (4).
2. A glass-lined reactor capable of being fully stirred and uniformly stirred according to claim 1, characterized in that: The transmission assembly (8) comprises a gear (81), a gear ring (82) is fixedly connected to the inner wall of the glass-lined reactor body (1), the gear (81) is meshed with the gear ring (82), and the gear (81) is located inside the movable groove (20).
3. A glass-lined reactor capable of being fully stirred and uniformly stirred according to claim 1, characterized in that: The stirring assembly (9) comprises a third stirring blade (91), a mounting groove (92) is provided on the top of the third stirring blade (91), and one end of the second stirring rod (6) away from the servo motor (3) is movably connected to the bottom of the inner wall of the mounting groove (92) via an axle pin.
4. A glass-lined reactor capable of being fully stirred and uniformly stirred according to claim 3, characterized in that: Two fourth stirring blades (10) are fixedly connected to the bottom of the surface of the second stirring rod (6), and the fourth stirring blades (10) are located inside the mounting groove (92). The bottoms of both sides of the inner wall of the glass-lined reactor body (1) are fixedly connected to T-shaped frames (11), and one end of the T-shaped frame (11) close to the servo motor (3) is fixedly connected to a first arc plate (12). The bottom of the third stirring blade (91) is provided with an arc groove (13), and the surface of the first arc plate (12) is movably connected to the inner wall of the arc groove (13).
5. A glass-lined reactor capable of being fully stirred and uniformly stirred according to claim 4, characterized in that: A fifth stirring rod (14) is fixedly connected to the top of the surface of the first stirring rod (4), and an arc-shaped scraper (15) is fixedly connected to the outer side of the fifth stirring rod (14).
6. A glass-lined reactor capable of being fully stirred and uniformly stirred according to claim 5, characterized in that: A second arc plate (16) is fixedly connected to one end of the T-shaped frame (11) away from the servo motor (3), and a circulation hole (17) is provided on the surface of the fifth stirring rod (14). A plurality of the circulation holes (17) are provided and are distributed at equal distances.
7. The glass-lined reactor capable of being fully stirred and uniformly stirred according to claim 1, characterized in that: A mounting plate (18) is fixedly mounted on the right side of the top of the surface of the glass-lined reactor body (1), and a timer (19) is fixedly mounted on the right side of the mounting plate (18).
Citation Information
Patent Citations
High-capacity glass-lined reaction kettle
CN217830023U