Upper iron removal type pipeline permanent magnet self-discharging iron remover
By designing permanent magnet self-disassembly iron removal pipes, the magnetic block adsorption, diverting and clearing of split plates and scrapers is used to realize the automatic removal of ferromagnetic impurities, and solve the problem of traditional iron removal products under the platform and storage equipment under the equipment. Eliminate difficult problems and improve iron removal efficiency and convenience.
Patent Information
- Application Number
- CN202420818644.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-18
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-04-18
AI Technical Summary
When the existing iron remover is in use, there is a platform and storage equipment under the equipment, so the ferromagnetic impurities that have been absorbed cannot be discharged smoothly through the iron removal port below, resulting in the inability to install traditional pipeline permanent magnet self-disassembly iron remover, and the inability to effectively remove iron. Operation.
A permanent magnet self-discharge iron removal device of upper iron removal type pipe is designed, including a shell, feed port, discharge port, resistor, discharge pipe, baffle, split plate, scraper and magnetic block, through magnetic block Adsorbing iron filings, the diverter plate and scraper are used for diversion and removal, and the discharge pipe is automatically removed.
The automatic removal of ferromagnetic impurities is achieved, which avoids the difficulty of discharge of traditional iron removers under the platform and warehousing equipment under the equipment, and improves the efficiency and convenience of iron removal.
Smart Images
Figure CN222446811U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of iron scrap removal, and particularly relates to an upper iron removal type pipeline permanent magnetic self-unloading iron remover. Background Art
[0002] Iron filings are a kind of gray to gray-black amorphous fine particles or powders, which are impurities. During the powder processing and production process, if there are more iron filings impurities inside, it will affect the subsequent normal processing operations. Therefore, a corresponding iron remover is needed. However, when the existing iron remover is in use, there is a platform and storage equipment under the equipment, and the ferromagnetic impurities that are absorbed cannot be discharged smoothly through the iron removal port below. It is not practical to effectively remove iron in situations where traditional pipeline permanent magnet self-unloading iron removers cannot be installed, and there are limitations.
[0003] Therefore, in view of the shortcomings of the above-mentioned scheme in actual production and implementation, it has been revised and improved. At the same time, in the spirit and concept of seeking excellence, with the assistance of professional knowledge and experience, and after many ingenuity and experiments, the utility model was created. A top-removal pipeline permanent magnet self-unloading iron remover is provided to solve the problem that when the existing iron remover is in use, there is a platform and storage equipment under the equipment, and the ferromagnetic impurities absorbed cannot be discharged smoothly through the iron removal port below. It is impossible to effectively remove iron in situations where traditional pipeline permanent magnet self-unloading iron removers cannot be installed, and there are limitations. Utility Model Content
[0004] The utility model proposes an upper iron-removing type pipeline permanent magnet self-unloading iron remover, which solves the problem that the existing iron remover has a platform and storage equipment below the device when in use, and the ferromagnetic impurities sucked away cannot be smoothly discharged through the iron removal port below. It is practical and cannot effectively remove iron in occasions where traditional pipeline permanent magnet self-unloading iron removers cannot be installed, and there are limitations.
[0005] The technical solution of the utility model is implemented as follows: an upper iron removal type pipeline permanent magnetic self-unloading iron remover comprises a shell, the main body of the shell is an internal hollow structure, and the top and bottom ends of the shell are both provided with openings, the opening provided at the top end of the shell is a feed port, and the bottom end opening of the shell is a discharge port, the discharge port and the feed port are vertically arranged, and a baffle is fixedly connected to the left opening of the shell, the baffle is used to cover the left end opening of the shell, and the inside of the baffle is fixedly connected to a discharge pipe:
[0006] As a preferred embodiment, a diverter plate is fixedly connected to the inclined surface at the left end of the baffle, the main body of the diverter plate is a V-shaped structure, and the diverter plate and the baffle together constitute a diversion structure for rust, and a scraper plate is also fixedly connected to the left end surface of the baffle, there is a gap between the scraper plate and the diverter plate, and they are installed on the same surface.
[0007] As a preferred embodiment, the main body of the discharge pipe is inclined, and the main body of the discharge pipe is a two-way through structure on the left and right sides. There are two discharge pipes in total, and the two discharge pipes are fixedly connected in a linear array at the front and rear positions of the left end surface of the baffle.
[0008] As a preferred embodiment, a reducer is installed on the output end of the motor, and a sprocket A is installed through the reducer, and a sealing cover is fixedly connected to the outside of the shell. There are two sealing covers in total, and the two sealing covers are respectively fixedly connected to the front and rear side positions of the shell, and two sprockets A are installed in a linear array on the inner side of each sealing cover, and the outer sides of the two sprockets A are also meshed with chains A, and sprocket B is also installed on the inner side of sprocket A, and chain B is also installed on the outer side of sprocket B, and a mounting seat is installed on the outer side of chain B, and a magnetic block is installed through the mounting seat, and the magnetic block is a permanent magnet structure.
[0009] As a preferred embodiment, the baffle and the discharge pipe together constitute a discharge structure, and a baffle is fixedly connected to the inside of the shell, the main body of the baffle is a U-shaped structure with an opening toward the upper left, and the baffle is inclined, and the baffle is located on the inner side of the feed port and the discharge port.
[0010] As a preferred embodiment, the scraper is used to scrape off the iron filings diverted by the diverter plate, and a mounting bracket is fixedly connected to the right end face of the shell. There are two mounting brackets in total. The two mounting brackets are fixedly connected in a linear array at the front and rear sides of the right end face of the shell, and electric motors are installed on the inner sides of the two mounting brackets.
[0011] After using the above technical solution, the beneficial effects of the utility model are:
[0012] 1. In the utility model, a magnetic block is fixedly connected to the outer side of the mounting seat, so that when iron filings fall onto the baffle fixedly connected to the shell, the iron filings can be automatically lifted from a low place to a high place by utilizing the magnetic block to adsorb the iron filings, and a V-shaped diverter plate fixedly connected to the outer side of the baffle is utilized to realize a rapid diversion and guiding operation for the currently collected iron filings, thereby achieving the purpose of being more convenient for subsequent collection.
[0013] 2. In the utility model, a scraper is fixedly connected to the left end face of the baffle, so that the waste chips collected by the baffle are diverted by the diverter plate fixedly connected to the left end face of the baffle. The scraper fixedly connected to the left end face of the baffle can be used to block and clear the diverted waste chips, and the waste chips can enter the interior of the discharge pipe for rapid discharge. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0015] Figure 1 It is a schematic diagram of the disassembled front and side structure of the self-unloading iron remover of the utility model;
[0016] Figure 2 It is a schematic diagram of the disassembled upward and side view of the self-unloading iron remover of the utility model;
[0017] Figure 3 It is a schematic diagram of the combined structure of the self-unloading iron remover of the utility model;
[0018] Figure 4 It is a schematic diagram of the combined structure of the baffle plate and the shunt pipe of the self-unloading iron remover of the utility model;
[0019] Figure 5 It is a schematic diagram of the combined structure of the mounting base and the magnetic block of the self-unloading iron remover of the utility model;
[0020] Figure 6 It is a schematic diagram of the combined structure of the sprocket A and the chain A of the self-unloading iron remover of the utility model;
[0021] In the figure, 1. shell; 2. feed port; 3. discharge port; 4. baffle; 5. discharge pipe; 6. baffle; 7. diverter plate; 8. mounting frame; 9. motor; 10. sealing cover; 11. sprocket A; 12. chain A; 13. sprocket B; 14. chain B; 15. mounting seat; 16. magnetic block; 17. scraper. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] like Figure 1-Figure 6As shown, an upper iron removal type pipeline permanent magnetic self-unloading iron remover comprises: a shell 1, the main body of the shell 1 is an internal hollow structure, and the top and bottom ends of the shell 1 are both provided with openings, the opening provided at the top end of the shell 1 is a feed port 2, and the bottom end opening of the shell 1 is a discharge port 3, the discharge port 3 and the feed port 2 are vertically arranged, and a baffle plate 4 is fixedly connected to the left opening of the shell 1, the baffle plate 4 is used to cover the left end opening of the shell 1, and a discharge pipe 5 is fixedly connected to the inside of the baffle plate 4, a reducer is installed on the output end of the motor 9, and a sprocket A1 is installed through the reducer 1, and a sealing cover 10 is fixedly connected to the outer side of the shell 1, and there are two sealing covers 10 in total, and the two sealing covers 10 are respectively fixedly connected to the front and rear side positions of the shell 1, and two sprockets A11 are installed in a linear array on the inner side of each sealing cover 10, and the outer sides of the two sprockets A11 are also meshed with chains A12, and a sprocket B13 is also installed on the inner side of the sprocket A11, and a chain B14 is also installed on the outer side of the sprocket B13, and a mounting seat 15 is installed on the outer side of the chain B14, and a magnetic block 16 is installed through the mounting seat 15, and the magnetic block 16 is a permanent magnetic structure.
[0024] Among them, the main body of the discharge pipe 5 is inclined, and the main body of the discharge pipe 5 is a two-way through structure on the left and right sides. There are two discharge pipes 5 in total. The two discharge pipes 5 are fixedly connected in a linear array at the front and rear sides of the left end face of the baffle plate 4. The baffle plate 4 and the discharge pipe 5 together constitute a discharge structure, and a baffle plate 6 is fixedly connected to the inside of the shell 1. The main body of the baffle plate 6 is a U-shaped structure with an opening facing the upper left, and the baffle plate 6 is inclined. The baffle plate 6 is located on the inner side of the feed port 2 and the discharge port 3.
[0025] Among them, a diverter plate 7 is fixedly connected to the inclined surface of the left end of the baffle 6, the main body of the diverter plate 7 is a V-shaped structure, and the diverter plate 7 and the baffle 6 together constitute a diversion structure for rust, and a scraper 17 is also fixedly connected to the left end surface of the baffle 6, there is a gap between the scraper 17 and the diverter plate 7, and they are installed on the same surface, the scraper 17 is used to scrape off the iron filings diverted by the diverter plate 7, and a mounting frame 8 is fixedly connected to the right end surface of the shell 1, and the mounting frame 8 is provided at two locations, and the two mounting frames 8 are fixedly connected in a linear array at the front and rear sides of the right end surface of the shell 1, and the inner sides of the two mounting frames 8 are both installed with motors 9.
[0026] When in use, the housing 1 can be installed under the equipment that needs to remove impurities, and the waste chips that fall can be collected by using the feed port 2 set on the top surface of the housing 1. Non-metallic waste chips can be directly discharged through the discharge port 3 opened on the bottom surface of the housing 1. At the same time, the metal waste can be adsorbed by the magnetic block 16 set in the mounting seat 15, and remain on the baffle 6 fixedly connected to the housing 1 for limiting.
[0027] And after the iron filings are limited, the sprocket A11 installed in the sealing cover 10 can be driven to rotate by starting the motor 9 installed on the outside of the mounting frame 8, and the chain A12 installed on the outside of the sprocket A11 can drive the sprocket B13 installed in the shell 1 to rotate, and when a single sprocket B13 rotates, the chain B14 installed on its outside can drive multiple mounting seats 15 and magnetic blocks 16 to rotate along the inner side of the baffle 6, and synchronously use the diverter plate 7 fixedly connected to the outer surface of the baffle 6 to divert and collect the collected iron filings, and synchronously use the scraper 17 fixedly connected to the left end surface of the baffle 6 to remove the diverted iron filings, and synchronously use the discharge pipe 5 fixedly connected to the outer surface of the baffle 4 to automatically remove the diverted iron filings, thereby achieving a more practical purpose.
[0028] In the description of the present utility model, it should be understood that the terms "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In the description of the present utility model, unless otherwise specified and limited, it should be noted that the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it can be a mechanical connection or an electrical connection, or it can be the internal communication of two elements, it can be a direct connection, or it can be an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.
[0029] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A permanent magnetic self-unloading iron remover for upper iron removal pipeline, characterized in that: The invention comprises a shell (1), wherein the main body of the shell (1) is an internal hollow structure, and the top and bottom of the shell (1) are both provided with openings, the opening provided at the top of the shell (1) is a feed port (2), and the bottom opening of the shell (1) is a discharge port (3), the discharge port (3) and the feed port (2) are arranged vertically, and a baffle (4) is fixedly connected to the left opening of the shell (1), the baffle (4) is used to cover the left opening of the shell (1), and a discharge pipe (5) is fixedly connected to the inside of the baffle (4).
2. The upper iron removal type pipeline permanent magnetic self-unloading iron remover according to claim 1 is characterized in that: The main body of the discharge pipe (5) is arranged at an angle, and the main body of the discharge pipe (5) is a two-way through structure on the left and right sides. There are two discharge pipes (5) in total, and the two discharge pipes (5) are fixedly connected in a linear array at the front and rear sides of the left end surface of the baffle (4).
3. The upper iron removal type pipeline permanent magnetic self-unloading iron remover according to claim 2 is characterized in that: The baffle plate (4) and the discharge pipe (5) together form a discharge structure, and a baffle plate (6) is fixedly connected to the inside of the shell (1), the main body of the baffle plate (6) is a U-shaped structure with an opening facing the upper left, and the baffle plate (6) is inclined, and the baffle plate (6) is located at the inner side of the feed port (2) and the discharge port (3).
4. The upper iron removal type pipeline permanent magnetic self-unloading iron remover according to claim 3 is characterized in that: A diverter plate (7) is fixedly connected to the inclined surface at the left end of the baffle (6); the main body of the diverter plate (7) is a V-shaped structure, and the diverter plate (7) and the baffle (6) together form a diverter structure for rust; a scraper plate (17) is also fixedly connected to the left end surface of the baffle (6); a gap is provided between the scraper plate (17) and the diverter plate (7), and the scrapers (17) and the diverter plate (7) are installed on the same surface.
5. The upper iron removal type pipeline permanent magnetic self-unloading iron remover according to claim 4, characterized in that: The scraper (17) is used to scrape off the iron filings diverted by the diverter plate (7), and a mounting frame (8) is fixedly connected to the right end surface of the shell (1), and the mounting frame (8) is provided at two locations. The two mounting frames (8) are fixedly connected to the front and rear sides of the right end surface of the shell (1) in a linear array, and the inner sides of the two mounting frames (8) are both installed with electric motors (9).
6. The upper iron removal type pipeline permanent magnetic self-unloading iron remover according to claim 5, characterized in that: A reducer is installed on the output end of the motor (9), and a sprocket A (11) is installed through the reducer, and a sealing cover (10) is fixedly connected to the outer side of the housing (1). There are two sealing covers (10) in total, and the two sealing covers (10) are respectively fixedly connected to the front and rear side positions of the housing (1). Two sprockets A (11) are installed in a linear array on the inner side of each sealing cover (10), and the outer sides of the two sprockets A (11) are also meshed with chains A (12). A sprocket B (13) is also installed on the inner side of the sprocket A (11), and a chain B (14) is also installed on the outer side of the sprocket B (13), and a mounting seat (15) is installed on the outer side of the chain B (14), and a magnetic block (16) is installed through the mounting seat (15), and the magnetic block (16) is a permanent magnetic structure.