Tin ash removing device for tinned copper wire production

By designing a tin ash removal device for tin-plated copper wire, the copper wire is cleaned in all directions by using atomized spray nozzles, the problem of poor results in the existing tin ash removal method is solved, and efficient and thorough tin ash is achieved Clear and recycle.

CN222447471UActive Publication Date: 2025-02-11GUANGXI WANXIANG WIRE & CABLE CO LTD
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Patent Information

Application Number
CN202421212718.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-30
Publication Date
2025-02-11
Estimated Expiration
2034-05-30

AI Technical Summary

Technical Problem

The existing methods of removing tin ash from tin-plated copper wires such as the water immersion method are troublesome and have poor results, so they cannot completely remove the surface tin ash, and the tin ash is prone to re-adhesion after cleaning.

Method used

A tin-plated copper wire production tin ash removal device is designed, including a shell, sink, ash removal cylinder and a spray pipe. The copper wire is sprayed in all directions in the ash removal cylinder with atomization nozzle, and the tin ash is washed. Walk and fall into the sink.

Benefits of technology

Efficient tin ash removal is achieved, avoiding re-adhesion of tin ash, and the tin ash in the sink can be recycled and reused, simplifying the tin ash removal process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a tin ash removing device for tinned copper wire production. The tin ash removing device comprises a shell, a water tank, an ash removing barrel and a spraying water pipe, the water tank is arranged on the lower side of the shell, the dust removal barrel is transversely arranged in the middle of the shell, sleeves are arranged on the front side and the rear side of the dust removal barrel, connecting rods are arranged on the two sides of the sleeves and fixed to the inner wall of the shell, a plurality of through holes are evenly formed in the dust removal barrel, and the spraying water pipe extends to the position beside the dust removal barrel from the outer side of the shell. The head end of the spraying water pipe is connected with an atomizing nozzle, and the atomizing nozzle extends into the ash removal cylinder from the through hole; the copper wire penetrates through the ash removal barrel through the conveying device, when the copper wire penetrates through the ash removal barrel, the arranged atomization nozzles can spray water to all parts of the copper wire to clean, all the adhered tin ash is washed away and falls into a water tank below, the tin ash removal effect is good, the washed-away tin ash cannot be adhered to the copper wire, and the copper wire is prevented from being damaged. And tin ash deposited in the water tank can be recycled.
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Description

Technical Field

[0001] The utility model belongs to the technical field of copper wire processing, and in particular relates to a tin ash removal device for tinned copper wire production. Background Art

[0002] Most of the wires we see in daily life are made of copper wire and insulating rubber. The copper wire is wound into long strips and then wrapped with insulating rubber. However, copper is easily oxidized to form verdigris. Verdigris has poor conductivity and high resistance, so copper oxidation must be prevented. The commonly used method is to tin the copper wire. After production, the tin ash on the surface of the copper wire needs to be cleaned to ensure the quality of the product.

[0003] Nowadays, tin ash is mostly removed by immersion in water, that is, all copper wires are thrown into a pool of water to soak, and then taken out to dry. However, this method is very troublesome. The copper wire is tangled into a large ball, and the surface tin ash cannot be completely removed during immersion. Moreover, when the copper wire is taken out, the detached tin ash will re-adhere to the copper wire. The effect of removing tin ash is not good, but makes the copper wire dirtier. Utility Model Content

[0004] In order to overcome the problems in the background technology, the utility model provides a tin ash removal device for tinned copper wire production.

[0005] To achieve the above purpose, the utility model is implemented through the following technical solutions:

[0006] A tin-coated copper wire production tin ash removal device comprises: an outer shell, a water trough, an ash removal cylinder, and a spray water pipe; the water trough is arranged on the lower side of the outer shell, the ash removal cylinder is horizontally arranged in the middle position of the outer shell, sleeves are arranged on the front and rear sides of the ash removal cylinder, connecting rods are arranged on both sides of the sleeves, and the connecting rods are fixed on the inner wall of the outer shell, a plurality of through holes are evenly opened on the ash removal cylinder, the spray water pipe extends from the outer side of the outer shell to the side of the ash removal cylinder, and an atomizing nozzle is connected to the head end of the spray water pipe, and the atomizing nozzle extends from the through hole into the ash removal cylinder.

[0007] Furthermore, the atomizing nozzles are respectively arranged at the upper left, lower left, upper right and lower right positions of the dust removal cylinder, and the nozzles of the atomizing nozzles extend into the dust removal cylinder close to the inner wall of the cylinder.

[0008] Furthermore, glass plates are installed on the front and rear sides of the dust removal cylinder, and the glass plates are fixed to the inner wall of the shell by glass glue. At the same time, a circular hole with the same outer diameter as the sleeve is opened at the center of the glass plate, and the glass plate is fixed to the outside of the sleeve through the circular hole.

[0009] Furthermore, the front and rear ends of the dust removal cylinder are connected, and the copper wire is transported by a conveying device and passes through the dust removal cylinder at a uniform speed.

[0010] Furthermore, the spray water pipe is provided with a pipe valve for controlling the water flow.

[0011] Beneficial effects of the utility model:

[0012] The utility model discloses a tin ash removal device for tin-plated copper wire production. The copper wire passes through the ash removal cylinder through a conveying device. When the copper wire passes through the ash removal cylinder, an atomizing nozzle is arranged to spray water to clean various parts of the copper wire, and all the adhered tin ash is washed away and falls into a water tank below. The tin ash removal effect is good, and the washed away tin ash will not adhere to the copper wire again. The tin ash deposited in the water tank can be recycled and reused.

[0013] The device can quickly remove tin ash from copper wires. The four atomizing nozzles work simultaneously to flush away all the tin ash inside the copper wires. The glass plates on both sides of the ash removal cylinder can prevent the cleaning water from drifting to the outside and facilitate workers to observe. The device has a simple structure and is suitable for promotion and use in related fields. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0015] Figure 1 It is a three-dimensional schematic diagram of the device of the utility model;

[0016] Figure 2 It is a schematic diagram of the internal structure of the device of the utility model;

[0017] Figure 3 It is a schematic diagram of the structure of the dust removal cylinder of the utility model;

[0018] 1-housing, 2-water tank, 3-ash removal cylinder, 31-sleeve, 32-connecting rod, 33-through hole, 4-spray water pipe, 41-pipe valve, 42-atomizing nozzle, 5-copper wire, 6-glass plate. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] See also Figures 1 to 3The utility model discloses a tin-coated copper wire production tin ash removal device, comprising: a shell 1, a water tank 2, an ash removal cylinder 3, and a spray water pipe 4; the water tank 2 is arranged at the lower side of the shell 1, the ash removal cylinder 3 is horizontally arranged at the middle position of the shell 1, sleeves 31 are arranged on the front and rear sides of the ash removal cylinder 3, connecting rods 32 are arranged on both sides of the sleeve 31, and the connecting rods 32 are fixed on the inner wall of the shell 1, a plurality of through holes 33 are evenly opened on the ash removal cylinder 3, the spray water pipe 4 extends from the outer side of the shell 1 to the side of the ash removal cylinder 3, and the head end of the spray water pipe 4 is connected to an atomizing nozzle 42, and the atomizing nozzle 42 extends from the through hole 33 into the ash removal cylinder 3.

[0021] See also Figure 1 , Figure 2 As shown, the water tank 2 in the device is used to collect waste water after tin ash is removed. These waste waters contain a large amount of tin ash, which all flows into the water tank 2. When left standing, the tin ash will be deposited at the bottom of the water tank 2 due to the different densities of tin ash and water. By pouring out the water, the tin ash at the bottom can be collected and reused, avoiding waste and preventing tin ash from polluting the environment; the ash removal cylinder 3 of the device is cylindrical, and a plurality of through holes 33 are distributed on the side surface. These through holes can facilitate the insertion of the atomizing nozzle 42, and also facilitate the flow of cleaning waste water into the water tank 2. The sleeve 31 is used to fix the ash removal cylinder 3. One end of the connecting rod 32 is fixed to the inner wall of the shell 1 by bolts, and the other end is welded to the sleeve 31, so that the entire ash removal cylinder 3 is lifted to the middle position inside the shell 1; the spray water pipe 4 extends from the outside of the shell 1, and the atomizing nozzle 42 is connected to the center position of the ash removal cylinder 3, and water is sprayed on the copper wire 5 passing through to clean the tin ash adhering to it.

[0022] In this embodiment, the atomizing nozzles 42 are respectively arranged at the upper left, lower left, upper right and lower right positions of the dust removal cylinder 3, and the nozzles of the atomizing nozzles 42 extend into the dust removal cylinder 3 close to the inner wall of the cylinder.

[0023] See also Figure 3 As shown, the atomizing nozzles 42 are all arranged on the oblique side surface of the ash removal cylinder 3, and the nozzles are uniformly aimed at the central axis position of the ash removal cylinder 3. When the copper wire 5 passes through the inside of the ash removal cylinder 3, the four atomizing nozzles 42 spray cleaning water to the copper wire 5 in all directions, so that the tin ash adhering to the inside of the copper wire 5 that is difficult to reach can also be cleaned away, thereby improving the effect of removing tin ash and improving the quality of the copper wire.

[0024] In this embodiment, glass plates 6 are installed on the front and rear sides of the dust removal cylinder 3. The glass plates 6 are fixed to the inner wall of the outer shell 1 by glass glue. At the same time, a circular hole with the same outer diameter as the sleeve 31 is opened at the center position of the glass plate 6, and the glass plate 6 is fixed to the outside of the sleeve 31 through the circular hole.

[0025] See also Figure 1 , Figure 2As shown, the housing 1 of the device is arched with openings at both ends. The front and rear ends of the dust removal cylinder 3 are also arranged at the front and rear ends of the housing 1, and a glass plate 6 is arranged at the opening of the housing 1. A circular hole is opened in the middle of the glass plate 6 and is bonded to the sleeve 31, and the four sides are bonded to the inner wall of the housing 1, so that workers can observe the working condition of the dust removal cylinder 3 and can block the sprayed water so that all the water flows downward into the water tank 2.

[0026] In this embodiment, the front and rear ends of the dust removal cylinder 3 are connected, and the copper wire 5 is transported by a conveying device and passes through the dust removal cylinder 3 at a uniform speed.

[0027] In this embodiment, the spray water pipe 4 is provided with a pipe valve 41 for controlling the water flow.

[0028] See also Figure 1 As shown, the copper wire 5 passes through the center of the ash removal cylinder 3, and conveying devices are arranged at both ends of the device to drive the copper wire to move at a uniform speed in the ash removal cylinder 3. A pipe valve 41 is arranged on each spray water pipe 4. By opening the pipe valve 41, the copper wire 5 passing through the inside of the ash removal cylinder 3 can be cleaned to remove tin ash.

[0029] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A tin ash removal device for tinned copper wire production, characterized in that: include: A shell (1), a water tank (2), an ash removal cylinder (3), and a spray water pipe (4); the water tank (2) is arranged at the lower side of the shell (1); the ash removal cylinder (3) is arranged transversely at the middle position of the shell (1); sleeves (31) are arranged on both the front and rear sides of the ash removal cylinder (3); connecting rods (32) are arranged on both sides of the sleeve (31); the connecting rods (32) are fixed on the inner wall of the shell (1); a plurality of through holes (33) are evenly opened on the ash removal cylinder (3); the spray water pipe (4) extends from the outer side of the shell (1) to the side of the ash removal cylinder (3); and an atomizing nozzle (42) is connected to the head end of the spray water pipe (4); the atomizing nozzle (42) extends from the through hole (33) into the ash removal cylinder (3).

2. A tin ash removal device for tinned copper wire production according to claim 1, characterized in that: The atomizing nozzles (42) are respectively arranged at four positions of the upper left, lower left, upper right and lower right of the ash removal barrel (3), and the nozzles of the atomizing nozzles (42) extend into the ash removal barrel (3) at a position close to the inner wall of the barrel.

3. A tin ash removal device for tinned copper wire production according to claim 1, characterized in that: Glass plates (6) are installed on the front and rear sides of the dust removal cylinder (3); the glass plates (6) are fixed to the inner wall of the outer shell by glass glue; a circular hole with the same diameter as the outer diameter of the sleeve (31) is provided at the center of the glass plate (6); and the glass plate (6) is fixed to the outer side of the sleeve (31) through the circular hole.

4. A tin ash removal device for tinned copper wire production according to claim 1, characterized in that: The front and rear ends of the dust removal cylinder (3) are connected, and the copper wire (5) is transported by a conveying device and passes through the dust removal cylinder (3) at a uniform speed.

5. A tin ash removal device for tinned copper wire production according to claim 1, characterized in that: The spray water pipe (4) is provided with a pipe valve (41) for controlling the water flow.

Citation Information

Cited By

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