Metal casting equipment convenient to clean
By designing a metal casting equipment with vacuum cleaner, exhaust fan, filter shell and electric push rod, the problem of difficult cleaning of debris and waste during metal casting is solved, efficient and safe automatic cleaning is achieved, and the improvement of Practical performance of the equipment.
Patent Information
- Application Number
- CN202421151623.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-24
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-05-24
AI Technical Summary
During the metal casting process, the metal debris and waste generated by the stamping machine are difficult to be efficiently cleaned, resulting in unstable placement during the next casting, manual cleaning is time-consuming and laborious and safety risks.
A metal casting device including a housing, a exhaust fan, a filter housing and an electric push rod is designed. The housing is equipped with a vacuum chamber and a vacuum hole. The exhaust fan and filter housing are used to filter and collect metal debris, and the electric push rod is used to automatically push the push plate to collect large pieces of waste.
Through an automated cleaning system, the time and labor of manual cleaning is significantly reduced, safety is improved, and the service life of the equipment is extended.
Smart Images

Figure CN222447553U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal casting, in particular to a metal casting device which is easy to clean. Background Art
[0002] Metal casting is a process of melting metal into a liquid that meets certain requirements and pouring it into a mold. After cooling, solidification and cleaning, a casting with a predetermined shape, size and performance is obtained. The casting blank is almost formed, so it can be machined without or with a small amount of processing, which reduces costs and time to a certain extent. Casting is one of the basic processes in the modern machinery manufacturing industry.
[0003] In metal casting, stamping casting is the main casting process, which mainly uses a stamping machine to stamp and stretch the metal to improve the strength of the metal, thereby ensuring the use effect of the metal. In the process of metal stamping, a large amount of metal debris and waste will be shattered. The debris and waste will be left on the stamping table, which will cause the next metal stamping to be unstable. Manual cleaning is time-consuming and labor-intensive, and there is also a certain safety risk. Utility Model Content
[0004] The utility model aims to provide a metal casting device which is easy to clean, is easy to clean debris and waste, saves time and effort in cleaning, is easy to operate, and enhances safety performance.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a metal casting device that is easy to clean, comprising a pressure platform, a shell, and a forging punch, wherein the shell is arranged on the pressure platform, and the forging punch is arranged at the rear of the shell; a dust suction chamber is provided inside the interlayer of the shell, and a dust suction hole connected to the dust suction chamber is provided on the inner wall of the shell, an exhaust fan and a filter shell are provided on the shell, an input end pipe of the exhaust fan is connected to the dust suction chamber, and the filter shell is connected to the dust suction chamber through a pipeline;
[0006] The pressure platform is provided with a waste trough, the pressure platform is provided with a storage trough connected with the waste trough, a pull-out box is arranged in the storage trough, the pressure platform is provided with a push plate, and the shell is provided with an electric push rod fixedly connected with the push plate.
[0007] In order to achieve a filtering effect, as a preferred metal casting equipment that is easy to clean according to the utility model, the filter shell includes a filter chamber, a filter plate, and a trumpet telescopic tube; the filter plate is arranged in the filter chamber, the filter plate includes a frame and a filter net, the trumpet telescopic tube is arranged on the frame, and the other end of the trumpet telescopic tube is arranged in the exhaust fan input end tube.
[0008] In order to facilitate the cleaning of the filter plate, as a preferred metal casting device that is easy to clean of the utility model, a bracket is provided on the side of the frame away from the speaker telescopic tube, a collision rod is provided on one side of the bracket, a collision ball is provided at the lower end of the collision rod, a rotating shaft is provided at the upper end of the collision rod, the rotating shaft is provided on the filter chamber, and a handle fixedly connected to one end of the rotating shaft is provided on the filter chamber.
[0009] In order to allow the debris in the filter chamber to flow into the collecting chamber, as a preferred metal casting device that is easy to clean according to the utility model, the bottom of the filter chamber is funnel-shaped, the bottom of the filter chamber is connected to the collecting chamber through a pipe, and a plate valve is provided on the pipe between the filter chamber and the collecting chamber.
[0010] In order to facilitate cleaning of debris in the collecting chamber, as a preferred metal casting device that is easy to clean of the utility model, a transparent window is provided on the collecting chamber, a discharge port is provided at the bottom of the collecting chamber, and a sealing cover is threadedly provided on the discharge port.
[0011] In order to facilitate clamping and fixing of metal castings, as a preferred metal casting equipment that is easy to clean in the utility model, a clamping seat is symmetrically arranged inside the shell, and a clamping electric cylinder fixedly connected to one side of the clamping seat is symmetrically arranged on the shell, and the clamping seat is located below the push plate.
[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0013] The utility model comprises a shell, an exhaust fan and a filter shell; the shell plays a blocking role to prevent metal debris from splashing, and when the exhaust fan is started, suction is generated in the dust suction hole and the dust suction cavity, thereby collecting the metal debris; the filter shell plays a filtering role to prevent metal debris from entering the exhaust fan and adhering to the internal parts of the exhaust fan, thereby affecting the service life of the exhaust fan;
[0014] By starting the electric push rod, the push plate moves from back to front, and large metal debris or waste can be collected into the pull-out box through the waste trough. When there are too many metal debris or waste inside the pull-out box, the pull-out box can be pulled out from the storage slot for easy cleaning, reducing manual cleaning work and avoiding accidental injuries during manual cleaning, which can cause production safety accidents and enhance the practical performance of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the structure of the utility model;
[0016] Figure 2 for Figure 1 AA structural diagram;
[0017] Figure 3 It is a schematic cross-sectional structure diagram of the filter housing of the utility model;
[0018] Figure 4 It is a schematic cross-sectional structure diagram of the pressure-bearing platform and the shell of the utility model.
[0019] In the figure: 1. pressure platform; 2. shell; 3. forging press; 4. dust suction chamber; 5. dust suction hole; 6. exhaust fan; 7. filter shell; 8. waste trough; 9. storage trough; 10. pull-out box; 11. push plate; 12. electric push rod; 13. filter chamber; 14. filter plate; 15. speaker telescopic tube; 16. frame; 17. filter net; 18. bracket; 19. collision rod; 20. collision ball; 21. rotating shaft; 22. handle; 23. collecting chamber; 24. plate valve; 25. transparent window; 26. discharge port; 27. sealing cover; 28. clamp seat; 29. clamping electric cylinder. DETAILED DESCRIPTION
[0020] See also Figures 1 to 4 , a metal casting equipment that is easy to clean, including a pressure platform 1, a shell 2, and a forging punch 3, the shell 2 is arranged on the pressure platform 1, and the forging punch 3 is arranged at the rear of the shell 2; a dust suction chamber 4 is opened inside the interlayer of the shell 2, and a dust suction hole 5 connected to the dust suction chamber 4 is opened on the inner wall of the shell 2, and an exhaust fan 6 and a filter shell 7 are arranged on the shell 2, the input end pipe of the exhaust fan 6 is connected to the dust suction chamber 4, and the filter shell 7 is connected to the dust suction chamber 4 through a pipeline;
[0021] A waste trough 8 is provided on the pressure platform 1, a storage trough 9 connected to the waste trough 8 is provided on the pressure platform 1, a pull-out box 10 is provided in the storage trough 9, a push plate 11 is provided on the pressure platform 1, and an electric push rod 12 fixedly connected to the push plate 11 is provided on the shell 2.
[0022] In this embodiment: during casting, the shell 2 plays a blocking role to prevent metal debris from splashing, and during casting, the exhaust fan 6 is started, and suction is generated in the dust suction hole 5 and the dust suction chamber 4, thereby collecting metal debris; the filter shell 7 plays a filtering role to prevent metal debris from entering the exhaust fan 6 and adhering to the internal parts of the exhaust fan 6, thereby affecting the service life of the exhaust fan 6; the large metal debris or waste that is not sucked away can be collected into the pull-out box 10 through the waste slot 8 by starting the electric push rod 12 and moving the push plate 11 from back to front. When there are too many metal debris or waste in the pull-out box 10, the pull-out box 10 is pulled out of the storage slot 9, which is easy to clean, reducing the work of manual cleaning, avoiding accidental injuries during manual cleaning, causing production safety accidents, and enhancing the practical performance of the equipment.
[0023] As a technical optimization solution of the utility model, the filter shell 7 includes a filter chamber 13, a filter plate 14, and a trumpet telescopic tube 15; the filter plate 14 is arranged in the filter chamber 13, the filter plate 14 includes a frame 16 and a filter net 17, the trumpet telescopic tube 15 is arranged on the frame 16, and the other end of the trumpet telescopic tube 15 is arranged in the input end tube of the exhaust fan 6.
[0024] In this embodiment, when the exhaust fan 6 is started, the metal debris is filtered and adsorbed on the filter plate 14, and the wind enters the exhaust fan 6 through the trumpet telescopic tube 15 and is discharged, thereby preventing the debris from entering the exhaust fan 6 and affecting the service life of the exhaust fan 6.
[0025] As a technical optimization solution of the utility model, a bracket 18 is provided on the side of the frame 16 away from the speaker telescopic tube 15, a collision rod 19 is provided on one side of the bracket 18, a collision ball 20 is provided at the lower end of the collision rod 19, a rotating shaft 21 is provided at the upper end of the collision rod 19, the rotating shaft 21 is provided on the filter chamber 13, and a handle 22 fixedly connected to one end of the rotating shaft 21 is provided on the filter chamber 13.
[0026] In this embodiment, by rotating the handle 22 , the shaft 21 drives the collision rod 19 to rotate, and the collision ball 20 below the collision rod 19 collides with the bracket 18 , which makes it easy for the debris adsorbed on the filter plate 14 to fall off, and the filter plate 14 is easy to clean.
[0027] As a technical optimization solution of the utility model, the bottom of the filter chamber 13 is funnel-shaped, the bottom of the filter chamber 13 is connected to the collecting chamber 23 through a pipeline, and a plate valve 24 is provided on the pipeline between the filter chamber 13 and the collecting chamber 23.
[0028] In this embodiment: the plate valve 24 is opened, the filter chamber 13 and the collection chamber 23 are connected, and the bottom of the filter chamber 13 is funnel-shaped, which makes it easy for the debris inside the filter chamber 13 to be smoothly collected into the collection chamber 23, avoiding the debris from being adsorbed onto the filter plate 14 again when the exhaust fan 6 is started.
[0029] As a technical optimization solution of the utility model, a transparent window 25 is provided on the collecting chamber 23 , a discharge port 26 is provided at the bottom of the collecting chamber 23 , and a sealing cover 27 is threadedly provided on the discharge port 26 .
[0030] In this embodiment, the amount of debris inside the collecting chamber 23 can be visually observed through the transparent window 25 . If there is too much debris, the sealing cover 27 can be opened to clean the debris inside the collecting chamber 23 .
[0031] As a technical optimization solution of the utility model, a clamping seat 28 is symmetrically arranged inside the housing 2 , and a clamping electric cylinder 29 fixedly connected to one side of the clamping seat 28 is symmetrically arranged on the housing 2 . The clamping seat 28 is located below the push plate 11 .
[0032] In this embodiment, the clamping electric cylinder 29 is started, and the two clamping seats 28 move relative to each other, which makes it easy to clamp and fix the metal parts and prevent the metal parts from shaking during casting.
[0033] Working principle: during casting, the shell 2 acts as a barrier to prevent metal debris from splashing, and during casting, the exhaust fan 6 is started, suction is generated in the dust suction hole 5 and the dust suction chamber 4, and metal debris can be collected; the filter shell 7 plays a filtering role to prevent metal debris from entering the exhaust fan 6 and adhering to the internal parts of the exhaust fan 6, thereby affecting the service life of the exhaust fan 6; the large metal debris or waste that is not sucked away can be collected into the pull-out box 10 through the waste slot 8 by starting the electric push rod 12 and moving the push plate 11 from back to front. When there are too many metal debris or waste inside the pull-out box 10, the pull-out box 10 is pulled out of the storage slot 9, which is easy to clean, reducing the work of manual cleaning, avoiding accidental injuries during manual cleaning, causing production safety accidents, and enhancing the practical performance of the equipment.
[0034] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A metal casting device that is easy to clean, characterized in that: The invention comprises a pressure platform (1), a shell (2), and a forging punch (3), wherein the shell (2) is arranged on the pressure platform (1), and the forging punch (3) is arranged at the rear of the shell (2); a dust suction chamber (4) is provided inside the interlayer of the shell (2), and a dust suction hole (5) connected to the dust suction chamber (4) is provided on the inner wall of the shell (2); an exhaust fan (6) and a filter shell (7) are provided on the shell (2); an input end pipe of the exhaust fan (6) is connected to the dust suction chamber (4), and the filter shell (7) is connected to the dust suction chamber (4) through a pipeline; The pressure-bearing platform (1) is provided with a waste trough (8), the pressure-bearing platform (1) is provided with a storage trough (9) connected to the waste trough (8), a pull-out box (10) is arranged in the storage trough (9), the pressure-bearing platform (1) is provided with a push plate (11), and the housing (2) is provided with an electric push rod (12) fixedly connected to the push plate (11).
2. The metal casting equipment that is easy to clean according to claim 1, characterized in that: The filter housing (7) comprises a filter cavity (13), a filter plate (14), and a trumpet telescopic tube (15); the filter plate (14) is arranged in the filter cavity (13); the filter plate (14) comprises a frame (16) and a filter net (17); the trumpet telescopic tube (15) is arranged on the frame (16); and the other end of the trumpet telescopic tube (15) is arranged in the input end tube of the exhaust fan (6).
3. The metal casting equipment that is easy to clean according to claim 2, characterized in that: A bracket (18) is provided on a side of the frame (16) away from the speaker telescopic tube (15); a collision rod (19) is provided on one side of the bracket (18); a collision ball (20) is provided at the lower end of the collision rod (19); a rotating shaft (21) is provided at the upper end of the collision rod (19); the rotating shaft (21) is provided on the filter cavity (13); and a handle (22) fixedly connected to one end of the rotating shaft (21) is provided on the filter cavity (13).
4. The metal casting equipment that is easy to clean according to claim 3, characterized in that: The bottom of the filter chamber (13) is funnel-shaped, and the bottom of the filter chamber (13) is connected to a collecting chamber (23) via a pipeline, and a plate valve (24) is provided on the pipeline between the filter chamber (13) and the collecting chamber (23).
5. The metal casting equipment that is easy to clean according to claim 4, characterized in that: The collecting chamber (23) is provided with a transparent window (25), the bottom of the collecting chamber (23) is provided with a discharge port (26), and a sealing cover (27) is threadedly provided on the discharge port (26).
6. The metal casting equipment that is easy to clean according to claim 1, characterized in that: A clamping seat (28) is symmetrically arranged inside the housing (2), and a clamping electric cylinder (29) fixedly connected to one side of the clamping seat (28) is symmetrically arranged on the housing (2), and the clamping seat (28) is located below the push plate (11).