Stud ceramic ring rapid breaking and cleaning device and construction method

Abstract

The invention provides a stud ceramic ring rapid breaking and cleaning device and a construction method. The stud ceramic ring rapid breaking and cleaning device comprises at least two breaking execution units, a hinge transmission unit, a clamping fixed part, a clamping movable part, an anti-sputtering baffle, a first operating rod, a second operating rod and a hose. The crushing execution units are arranged on the lower portion of the inner side of the movable clamping part and the lower portion of the inner side of the fixed clamping part, one end of the hinged transmission unit is connected with the lower end of the anti-sputtering baffle, the other end of the hinged transmission unit is connected with the movable clamping part and the fixed clamping part, and the upper end of the anti-sputtering baffle is connected with the end of the hose. The first operating rod is arranged on the clamping fixed part, and the second operating rod is arranged on the clamping movable part. The ceramic ring crushing device has the beneficial effects that due to the adoption of the technical scheme, through the design of the multiple crushing execution units, pressure can be applied to a ceramic ring from multiple directions at the same time, the crushing speed and efficiency are remarkably improved, and the construction time is shortened; and through the combination of the anti-sputtering baffle and the dust collector, the ceramic ring disintegrating slag is effectively prevented from splashing.

Description

Technical Field

[0001] The invention belongs to the field of building engineering construction, and in particular relates to a fast breaking and cleaning device for a stud porcelain ring and a construction method. Background Art

[0002] When welding bolts on steel structure steel truss floor decking, ceramic rings need to be used for auxiliary welding, and the ceramic rings need to be removed and cleaned after welding. The traditional method is to use a small hammer to break the ceramic rings and then pick them up manually. Due to the influence of the steel truss, the ceramic ring breaking and cleaning operations are difficult, the construction progress is slow, and it is not easy to clean, resulting in poor bonding quality between the floor slab and the concrete. In order to solve the above problems, the present application provides a bolt ceramic ring rapid breaking and cleaning device and construction method, which aims to improve construction efficiency, ensure cleaning effect, and protect worker safety. Summary of the invention

[0003] In order to solve the above technical problems, the present invention provides a device and a construction method for quickly breaking and cleaning the ceramic ring of a stud, which is particularly suitable for removing the ceramic ring after welding the studs on the floor decking.

[0004] The technical solution adopted by the present invention is: in the first aspect, a device for quickly breaking and cleaning a ceramic ring of a stud is provided, which is used to break and clean the ceramic ring arranged at the bottom of the stud during welding, and includes: no less than two crushing execution units, an articulated transmission unit, a clamping fixed part, a clamping movable part, an anti-splashing baffle, a first operating rod, a second operating rod and a hose, the crushing execution unit is provided at the inner lower part of the clamping movable part and the inner lower part of the clamping fixed part, one end of the articulated transmission unit is connected to the lower end of the anti-splashing baffle, and the other end of the articulated transmission unit is respectively connected to the clamping movable part and the clamping fixed part, the upper end of the anti-splashing baffle is connected to the end of the hose, the first operating rod is arranged on the clamping fixed part, and the second operating rod is arranged on the clamping movable part.

[0005] Furthermore, the crushing execution unit includes a wedge-shaped blade and an annular blade, the rear end of the wedge-shaped blade is arranged at the inner lower part of the clamping movable part and the inner lower part of the clamping fixed part, and the annular blade is arranged at the front end of the wedge-shaped blade.

[0006] Further, the articulated transmission unit includes a pin shaft, a first open pin sleeve, a second open pin sleeve, a third open pin sleeve and a closed pin sleeve, the opening part of the first open pin sleeve is connected to the pin shaft, the first open pin sleeve is connected to the lower end of the clamping and fixing part, the closed pin sleeve is sleeved on the pin shaft, the closed pin sleeve is connected to the clamping movable part, the opening part of the second open pin sleeve is connected to the pin shaft, the second open pin sleeve is connected to the upper end of the clamping and fixing part, the opening part of the third open pin sleeve is connected to the pin shaft, the third open pin sleeve is connected to the anti-splash baffle, and the first open pin sleeve, the closed pin sleeve, the second open pin sleeve and the third open pin sleeve are arranged in sequence from bottom to top on the pin shaft.

[0007] Furthermore, the curvature of the annular blade portion is the same as the curvature of the ceramic ring.

[0008] Furthermore, when the distance between the clamping movable portion and the clamping fixed portion is the shortest, the diameter of the annular blade portion is smaller than the diameter of the ceramic ring.

[0009] Furthermore, the diameter of the anti-splash baffle is greater than the diameter of the stud.

[0010] In a second aspect, a construction method for quickly breaking and cleaning a stud ceramic ring is provided, and the stud ceramic ring quick breaking and cleaning device is used, comprising:

[0011] connecting the hose to a vacuum cleaner;

[0012] Separating the first operating rod and the second operating rod so that the clamping movable portion is away from the clamping fixed portion;

[0013] Vertically insert the separated part of the clamping movable part and the clamping fixed part into the peg, and align the crushing execution unit with the ceramic ring;

[0014] Closing the first operating rod and the second operating rod, so that the clamping movable part approaches the clamping fixed part, thereby driving the crushing execution unit to crush the ceramic ring;

[0015] Turn on the vacuum cleaner and remove the porcelain ring fragments through the hose.

[0016] The advantages and positive effects of the present invention are as follows: due to the adoption of the above technical scheme, through the design of multiple crushing execution units, pressure can be applied to the ceramic ring from multiple directions at the same time, which significantly improves the crushing speed and efficiency and shortens the construction time; the combination of the anti-splash baffle and the dust suction system effectively prevents the splashing of ceramic ring debris, reduces the safety threat to construction personnel, and also avoids the debris from being scattered on the construction site, reducing the difficulty of cleaning. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 The top view of the structure of the fast breaking and cleaning device for the stud porcelain ring of the present invention

[0018] Figure 2 This is a front view of the structure of the fast breaking and cleaning device for the stud porcelain ring of the present invention.

[0019] Figure 3 This is a cross-sectional view of the structure of the stud porcelain ring quick removal and cleaning device of the present invention.

[0020] Figure 4 The schematic diagram of the process of the method for quickly removing and cleaning the stud porcelain ring of the present invention is

[0021] In the figure:

[0022] 100, stud 200, ceramic ring 300, crushing execution unit

[0023] 400, articulated transmission unit 500, clamping fixed part 600, clamping movable part

[0024] 700, anti-splash shield 801, first operating rod 802, second operating rod

[0025] 900, hose 301, wedge-shaped blade 302, annular blade

[0026] 401, pin shaft 402, first cotter pin sleeve 403, second cotter pin sleeve

[0027] 404, third open pin sleeve 405, closed pin sleeve DETAILED DESCRIPTION

[0028] The present disclosure is described more fully below with reference to the accompanying drawings, in which exemplary embodiments of the present disclosure are described. The technical solutions in the embodiments of the present disclosure will be clearly and completely described below in conjunction with the drawings in the embodiments of the present disclosure. Obviously, the described embodiments are only part of the embodiments of the present disclosure, not all of the embodiments. Based on the embodiments in the present disclosure, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present disclosure.

[0029] like Figure 1-3As shown, the present invention provides a device for quickly breaking and cleaning a stud ceramic ring, which is used for breaking and cleaning a ceramic ring 200 arranged at the bottom of a stud 100 when it is welded, and includes: no less than two breaking execution units 300, an articulated transmission unit 400, a clamping fixed part 500, a clamping movable part 600, an anti-splash baffle 700, a first operating rod 801, a second operating rod 802 and a hose 900, wherein the inner lower part of the clamping movable part 600 and the inner lower part of the clamping fixed part 500 are both provided with the breaking execution unit 300, one end of the articulated transmission unit 400 is connected to the lower end of the anti-splash baffle 700, and the other end of the articulated transmission unit 400 is respectively connected to the clamping movable part 600 and the clamping fixed part 500, the upper end of the anti-splash baffle 700 is connected to the end of the hose 900, the first operating rod 801 is arranged on the clamping fixed part 500, and the second operating rod 802 is arranged on the clamping movable part 600.

[0030] No less than two crushing execution units 300 are respectively arranged at the inner lower part of the clamping movable part 600 and the clamping fixed part 500, and are used to cut and crush the ceramic ring 200. The positions and numbers of the crushing execution units 300 respectively arranged on the clamping movable part 600 and the clamping fixed part 500 are kept consistent as much as possible, so as to achieve better results. Through the design of multiple crushing execution units, pressure can be applied to the ceramic ring from multiple directions at the same time, which significantly improves the crushing speed and efficiency and shortens the construction time. The articulated transmission unit 400 is composed of a pin shaft 401, a first open pin sleeve 402, a second open pin sleeve 403, a third open pin sleeve 404 and a closed pin sleeve 405, which realizes the opening and closing action of the clamping movable part 600 relative to the clamping fixed part 500, and transmits the force applied by the first operating rod 801 and the second operating rod 802. The clamping fixed part 500 is a semicircular structure, which serves as the lower half of the device and provides stable support. The clamping movable part 600 is also a semicircular structure. It can rotate around the pin shaft 401 through the connection with the closed pin sleeve 405, so as to achieve the opening and closing action by moving away from or approaching the clamping fixed part 500. The anti-splash baffle 700 is arranged on the top of the device to prevent the ceramic ring 200 debris from splashing during the crushing process, and is connected to the vacuum cleaner hose 900. The first operating rod 801 is arranged on the clamping fixed part 500 to control the action of the clamping fixed part 500, and the second operating rod 802 is arranged on the clamping movable part 600 to control the action of the clamping movable part 600. One end of the hose 900 is connected to the anti-splash baffle 700, and the other end is connected to the vacuum cleaner to immediately clean up the debris generated by the crushing. The combination of the anti-splash baffle and the vacuum system effectively prevents the ceramic ring debris from splashing, reduces the safety threat to the construction personnel, and also avoids the debris from being scattered on the construction site, reducing the difficulty of cleaning. The materials of the clamping fixed part 500 and the clamping movable part 600 include but are not limited to high-strength steel plates and cast steel; the materials of the anti-splash baffle 700 include but are not limited to high-strength plastic and steel plates; the materials of the first operating rod 801 and the second operating rod 802 include but are not limited to steel and aluminum alloy; the materials of the hose 900 include but are not limited to flexible PVC, rubber and nylon.

[0031] In one embodiment, the crushing execution unit 300 includes a wedge-shaped blade portion 301 and an annular blade portion 302 , the rear end of the wedge-shaped blade portion 301 is arranged at the inner lower part of the clamping movable portion 600 and the inner lower part of the clamping fixed portion 500 , and the annular blade portion 301 is arranged at the front end of the wedge-shaped blade portion 302 .

[0032] The wedge-shaped blade 301 is located at the inner lower part of the clamping movable part 600 and the clamping fixed part 500, and is responsible for concentrating pressure for cutting. The annular blade 302 is arranged at the front end of the wedge-shaped blade 301. The annular blade 302 is composed of two blades welded at the front lower part of the wedge-shaped blade 301, and further squeezes the root of the ceramic ring 200 to ensure comprehensive crushing. The materials used for the wedge-shaped blade 301 and the annular blade 302 include but are not limited to steel and tungsten carbide.

[0033] In one embodiment, the articulated transmission unit 400 includes a pin shaft 401, a first open pin sleeve 402, a second open pin sleeve 403, a third open pin sleeve 404 and a closed pin sleeve 405, the opening portion of the first open pin sleeve 402 is connected to the pin shaft 401, the first open pin sleeve 402 is connected to the lower end of the clamping and fixing part 500, the closed pin sleeve 405 is sleeved on the pin shaft 401, the closed pin sleeve 405 is connected to the clamping movable part 600, the opening portion of the second open pin sleeve 403 is connected to the pin shaft 401, the second open pin sleeve 403 is connected to the upper end of the clamping and fixing part 500, the opening portion of the third open pin sleeve 404 is connected to the pin shaft 401, the third open pin sleeve 404 is connected to the anti-splash baffle 700, and the first open pin sleeve 402, the closed pin sleeve 405, the second open pin sleeve 403 and the third open pin sleeve 404 are arranged in sequence from bottom to top on the pin shaft 401.

[0034] The pin 401 runs through the entire articulated transmission unit 400 to ensure that all components are coaxially aligned. The first open pin sleeve 402 is located at the lower end of the clamping fixed part 500, providing a support point for the pin 401. The closed pin sleeve 405 is located in the middle position of the end of the clamping movable part 600, and cooperates with the pin 401 to ensure that the clamping movable part 600 can rotate freely. The second open pin sleeve 403 is located at the upper end of the clamping fixed part 500, connected to the pin 401, to ensure the structural stability of the entire device. The third open pin sleeve 404 is located at the lower end of the anti-splash baffle 700, connected to the pin 401, to ensure the stability of the anti-splash baffle 700. The material of the pin 401 includes but is not limited to alloy steel and stainless steel; the material of the first open pin sleeve 402, the second open pin sleeve 403, the third open pin sleeve 404 and the closed pin sleeve 405 includes but is not limited to alloy steel and cast iron.

[0035] In one embodiment, the curvature of the annular blade portion 302 is the same as the curvature of the ceramic ring 200 .

[0036] In one embodiment, when the distance between the clamping movable portion 600 and the clamping fixed portion 500 is the shortest, the diameter of the annular blade portion 402 is smaller than the diameter of the ceramic ring 200 .

[0037] When the distance between the clamping movable part 600 and the clamping fixed part 500 is the shortest, the diameter of the annular blade part 302 is smaller than the diameter of the ceramic ring 200, ensuring that the crushing blade can crush the ceramic ring 200 to improve the use efficiency.

[0038] In one embodiment, the diameter of the splash shield 700 is greater than the diameter of the stud 100 .

[0039] The diameter of the splash shield 700 is larger than the diameter of the stud 100, ensuring that the stud itself is not affected during the crushing process and that the device can work normally when inserted into the stud 100 from top to bottom.

[0040] like Figure 4 As shown, in order to facilitate the use of a stud porcelain ring rapid breaking and cleaning device provided by the present disclosure, the present disclosure also provides a stud porcelain ring rapid breaking and cleaning construction method, including:

[0041] S10, connecting the hose to the vacuum cleaner;

[0042] Connect one end of the hose to the upper end of the splash shield and the other end to a backpack vacuum cleaner or a vacuum cleaner with a pulley to ensure that the vacuum cleaner can work properly. Make sure that all parts are firmly installed, especially the connection of the pin shaft, the open pin sleeve and the closed pin sleeve is tight, and the operating lever is flexible.

[0043] S20, separating the first operating rod and the second operating rod to move the clamping movable portion away from the clamping fixed portion;

[0044] Use both hands to separate the first operating rod and the second operating rod, so that the clamping movable part is away from the clamping fixed part, and a sufficiently large opening is formed.

[0045] S30, vertically inserting the separated part of the clamping movable part and the clamping fixed part into the stud, and aligning the crushing execution unit with the ceramic ring;

[0046] Insert the separated part of the clamping movable part and the clamping fixed part vertically into the peg, making sure that the crushing actuator is aligned with the ceramic ring.

[0047] S40, closing the first operating rod and the second operating rod to make the clamping movable part approach the clamping fixed part, thereby driving the crushing execution unit to crush the ceramic ring;

[0048] Close the first and second operating levers with both hands, and gradually bring the clamping movable part closer to the clamping fixed part. At this time, the wedge-shaped blade and the annular blade begin to exert pressure on the ceramic ring, gradually breaking it. If any ceramic ring is found to be left, adjust the angle or position of the device and repeat the above steps until all the ceramic rings are completely broken.

[0049] S50, turn on the vacuum cleaner and remove the ceramic ring fragments through the hose.

[0050] Turn on the vacuum cleaner and use the hose to immediately remove the ceramic ring fragments generated during the crushing process to keep the work site clean. Make sure all the debris has been cleaned up to ensure that there is no residue that affects subsequent construction.

[0051] The embodiments of the present invention are described in detail above, but the contents described are only preferred embodiments of the present invention and cannot be considered to limit the scope of implementation of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the patent coverage of the present invention.

Claims

1. A device for quickly breaking and cleaning a stud ceramic ring, used to break and clean the ceramic ring set at the bottom of the stud during welding, characterized in that: include: No less than two crushing execution units, an articulated transmission unit, a clamping fixed part, a clamping movable part, an anti-splashing baffle, a first operating rod, a second operating rod and a hose, the crushing execution unit is provided at the inner lower part of the clamping movable part and the inner lower part of the clamping fixed part, one end of the articulated transmission unit is connected to the lower end of the anti-splashing baffle, and the other end of the articulated transmission unit is respectively connected to the clamping movable part and the clamping fixed part, the upper end of the anti-splashing baffle is connected to the end of the hose, the first operating rod is provided on the clamping fixed part, and the second operating rod is provided on the clamping movable part.

2. The device for quickly breaking and cleaning the stud ceramic ring according to claim 1 is characterized in that: The crushing execution unit includes a wedge-shaped blade and an annular blade, the rear end of the wedge-shaped blade is arranged at the inner lower part of the clamping movable part and the inner lower part of the clamping fixed part, and the annular blade is arranged at the front end of the wedge-shaped blade.

3. The device for quickly removing and cleaning a stud ceramic ring according to claim 1, characterized in that: The articulated transmission unit includes a pin shaft, a first open pin sleeve, a second open pin sleeve, a third open pin sleeve and a closed pin sleeve, the opening part of the first open pin sleeve is connected to the pin shaft, the first open pin sleeve is connected to the lower end of the clamping and fixing part, the closed pin sleeve is sleeved on the pin shaft, the closed pin sleeve is connected to the clamping movable part, the opening part of the second open pin sleeve is connected to the pin shaft, the second open pin sleeve is connected to the upper end of the clamping and fixing part, the opening part of the third open pin sleeve is connected to the pin shaft, the third open pin sleeve is connected to the anti-splash baffle, and the first open pin sleeve, the closed pin sleeve, the second open pin sleeve and the third open pin sleeve are arranged in sequence from bottom to top on the pin shaft.

4. The device for quickly removing and cleaning a stud ceramic ring according to claim 2, characterized in that: The curvature of the annular blade portion is the same as that of the ceramic ring.

5. The device for quickly breaking and cleaning the stud ceramic ring according to claim 4 is characterized in that: When the distance between the clamping movable portion and the clamping fixed portion is the shortest, the diameter of the annular blade portion is smaller than the diameter of the ceramic ring.

6. The device for quickly breaking and cleaning the stud ceramic ring according to claim 5, characterized in that: The diameter of the splash shield is larger than the diameter of the stud.

7. A construction method for quickly breaking and cleaning a stud ceramic ring, using the stud ceramic ring quickly breaking and cleaning device as claimed in claim 1, characterized in that: include: connecting the hose to a vacuum cleaner; Separating the first operating rod and the second operating rod so that the clamping movable portion is away from the clamping fixed portion; Vertically insert the separated part of the clamping movable part and the clamping fixed part into the peg, and align the crushing execution unit with the ceramic ring; Closing the first operating rod and the second operating rod, so that the clamping movable part approaches the clamping fixed part, thereby driving the crushing execution unit to crush the ceramic ring; Turn on the vacuum cleaner and remove the porcelain ring fragments through the hose.

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