Cleaning device for inner cavity of IBC (Intermediate Bulk Container)

Abstract

The utility model discloses an IBC (intermediate bulk container) inner cavity cleaning device in the field of conductive film production, which comprises a rack and a cleaning mechanism, the cleaning mechanism comprises a driving part and a cleaning shaft which are sequentially arranged from top to bottom, the driving part is arranged on the rack, and the driving end of the driving part is connected with the top of the cleaning shaft, so that the cleaning shaft rotates around the axis of the cleaning shaft; a plurality of storage grooves are formed in the cleaning shaft in the axial direction of the cleaning shaft, a cleaning rod is arranged in each storage groove, the top of each cleaning rod is hinged to the cleaning shaft, and the bottom of each cleaning rod can be folded in the direction close to the axis of the cleaning shaft. The cleaning device solves the problems that an existing cleaning device cannot effectively clean the inner wall of the IBC ton barrel and is low in cleaning efficiency, the stirring radius and the cleaning area of the cleaning shaft can be increased, the inner wall of the IBC ton barrel can be effectively cleaned, the cleaning effect and the cleaning efficiency of the IBC ton barrel are improved, the cleaning rod can be conveniently folded, and the cleaning device is convenient to use. And the operation convenience is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of conductive film production, in particular to an IBC ton barrel inner cavity cleaning device. Background Art

[0002] Conductive film is a polymer material with copper or aluminum layers plated on the top and bottom surfaces of substrates such as PET and PP. It has a sandwich structure and is also called a composite thin film current collector. It is a type of material with many good properties and is widely used in lithium-ion batteries, mainly as a battery current collector in lithium-ion batteries.

[0003] Water electroplating is a critical process in the production of conductive metal films. Ton barrels are used in the water electroplating process. IBC ton barrels - intermediate bulk containers, commonly known as: ton barrels, ton barrels, ton packaging, kiloliter barrels, have the advantages of light weight, high strength, and corrosion resistance. They are widely used in chemical, pharmaceutical, food, coating, grease and other industries. They are essential tools for modern storage and transportation of liquid products. IBC ton barrels are composed of inner containers and metal frames. The inner containers are made of low-density polyethylene or high-density polyethylene, which have high strength, corrosion resistance, and good hygiene.

[0004] Since IBC barrels are often used to store and transport liquid products, residues, dirt or microorganisms can easily accumulate on their inner walls. These contaminants may not only affect the quality of the subsequent stored products, but may also corrode the barrels themselves, affecting their service life. Therefore, regular cleaning of IBC barrels is an important measure to ensure their performance and safety in use. However, due to the small opening of IBC barrels, it is difficult for cleaning equipment to penetrate deep into the barrel and can only reach the area near the opening. This makes it difficult to effectively clean most of the barrel areas, especially those close to the inner wall. In addition, the cleaning structure is far away from the inner wall of the barrel. During the cleaning process, whether high-pressure water flow or other cleaning power is used, these powers will be consumed in large quantities when transmitted to the deep inside of the barrel, which not only reduces the cleaning effect, but also increases the difficulty of cleaning. At the same time, due to the inconvenience of the cleaning process, operators may need to spend more time and energy, resulting in low efficiency in cleaning IBC barrels.

[0005] The above defects need to be solved urgently. Utility Model Content

[0006] In order to solve the problem that the existing cleaning equipment is difficult to effectively clean the inner wall of the IBC barrel and the cleaning efficiency is low, the utility model provides an IBC barrel inner cavity cleaning device.

[0007] The technical solution of the utility model is as follows:

[0008] An IBC barrel inner cavity cleaning device comprises a frame and a cleaning mechanism, wherein the cleaning mechanism comprises a driving component and a cleaning shaft which are sequentially arranged from top to bottom, wherein the driving component is arranged on the frame, and a driving end of the driving component is connected to the top of the cleaning shaft so that the cleaning shaft rotates around its axis;

[0009] The cleaning shaft is provided with a plurality of receiving grooves along its axial direction, and a cleaning rod is arranged in each of the receiving grooves. The top of the cleaning rod is hinged to the cleaning shaft, and the bottom of the cleaning rod can be retracted toward the axial direction of the cleaning shaft.

[0010] According to the above-mentioned solution of the utility model, the receiving groove extends from the bottom of the cleaning shaft to the middle of the cleaning shaft.

[0011] According to the above-mentioned solution of the utility model, the top of the cleaning rod is hinged to the upper part of the storage groove.

[0012] According to the above-mentioned solution of the utility model, a spring is arranged between the cleaning rod and the storage groove.

[0013] According to the utility model of the above solution, a plurality of bristles are evenly distributed on the cleaning rod.

[0014] According to the utility model of the above solution, a plurality of raised high-pressure cleaning nozzles are provided on one side of the cleaning rod.

[0015] According to the above-mentioned solution of the utility model, the high-pressure cleaning nozzles are arranged on the cleaning rod in a spiral shape.

[0016] According to the above-mentioned solution of the utility model, the output end of the driving component is connected to the top of the cleaning shaft through a coupling.

[0017] According to the above-mentioned solution of the utility model, the high-pressure cleaning nozzle is made of rubber.

[0018] The utility model according to the above scheme also includes a lifting mechanism arranged directly below the cleaning mechanism, and the lifting mechanism includes a hydraulic lifting platform, a fixed plate arranged on the hydraulic lifting platform, and the fixed plate is provided with a plurality of clamping blocks for clamping the IBC barrel.

[0019] Furthermore, an anti-slip layer is provided on the side of the clamping block in contact with the IBC barrel.

[0020] According to the above-mentioned solution of the utility model, the anti-slip layer is made of rubber.

[0021] According to the utility model of the above solution, the anti-slip layer is provided with anti-slip lines.

[0022] According to the above-mentioned solution of the utility model, the anti-slip lines are a plurality of dot-shaped protrusions.

[0023] According to the above-mentioned solution of the utility model, the anti-slip lines are a plurality of strip-shaped protrusions.

[0024] The utility model according to the above scheme has the following beneficial effects:

[0025] In the above-mentioned IBC barrel inner cavity cleaning device, the cleaning shaft can extend into the inner cavity of the IBC barrel, and the driving component drives the cleaning shaft to rotate, so that the cleaning shaft rotates around its axis, so that the cleaning rod on the cleaning shaft can be centrifugally expanded as the cleaning shaft rotates. The utility model can increase the stirring radius and cleaning area of ​​the cleaning shaft, realize effective cleaning of the inner wall of the IBC barrel, and improve the cleaning effect and cleaning efficiency of the IBC barrel. In addition, the cleaning rod can return to the storage slot under the pressure of the opening of the IBC barrel until the cleaning shaft is completely separated from the barrel, which facilitates the folding of the cleaning rod and improves the convenience of operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic diagram of the structure of the cleaning rod in the storage slot;

[0027] Figure 2 It is a schematic diagram of the structure of the cleaning rod outside the storage slot.

[0028] Figure 3 It is a partial structural schematic diagram of the cleaning mechanism;

[0029] Figure 4 It is a partial structural schematic diagram of the cleaning rod.

[0030] In the figure, 1. frame; 11. column; 12. crossbeam; 13. diagonal brace; 2. cleaning mechanism; 21. driving component; 22. cleaning shaft; 221. storage slot; 23. coupling; 24. cleaning rod; 241. bristles; 242. high-pressure cleaning nozzle; 25. spring; 3. lifting mechanism; 31. hydraulic lifting platform; 32. fixed plate; 33. clamping block; 34. anti-slip layer. DETAILED DESCRIPTION

[0031] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0032] like Figure 1As shown, the utility model provides an IBC barrel inner cavity cleaning device, including a frame 1, a cleaning mechanism 2, and a lifting mechanism 3. The frame 1 serves as a mounting support for all components. The cleaning mechanism 2 is arranged on the top of the frame 1 for cleaning the inner cavity of the IBC barrel. The lifting mechanism 3 is arranged directly below the cleaning mechanism 2 for placing the IBC barrel and driving the IBC barrel to perform lifting and lowering movements, so that the cleaning mechanism 2 can effectively clean the inner cavity of the IBC barrel.

[0033] like Figure 1 , Figure 2 As shown, in this embodiment, the frame 1 includes a column 11 and a beam 12 fixed to the top of the column 11, and the cleaning mechanism 2 is arranged on the beam 12. In addition, the column 11 is arranged vertically, and the axial direction of the beam 12 is perpendicular to the axial direction of the column 11, so that the lifting mechanism 3 can drive the IBC barrel to rise and fall, thereby realizing the cleaning mechanism 2 to clean the inner cavity of the IBC barrel. In addition, the beam 12 and the column 11 can be connected by a diagonal brace 13, that is, one end of the diagonal brace 13 is connected to the column 11, and the other end of the diagonal brace 13 is connected to the beam 12, so as to reinforce the two and improve the stability of the assembly.

[0034] like Figure 1 , Figure 2 As shown, in this embodiment, the cleaning mechanism 2 includes a driving component 21 and a cleaning shaft 22 which are arranged in sequence from top to bottom. The driving component 21 is arranged on the crossbeam 12 of the frame 1, and the driving shaft of the driving component 21 is arranged downward, and the driving end of the driving component 21 is connected to the top of the cleaning shaft 22, so that the cleaning shaft 22 rotates around its axis, which is convenient for effectively cleaning the inner cavity of the IBC barrel. In addition, the output end of the driving component 21 is connected to the top of the cleaning shaft 22 through a coupling 23, that is, one end of the coupling 23 is connected to the output shaft of the driving component 21, and the other end of the coupling 23 is connected to the top of the cleaning shaft 22, so that the output shaft of the driving component 21 and the cleaning shaft 22 can rotate synchronously. In addition, the driving component 21 can be designed as a driving motor. In actual design, the structure of the driving component 21 can be designed according to actual needs.

[0035] It should be noted that the coupling 23 refers to a device that connects two shafts or a shaft and a rotating part, rotates together during the process of transmitting motion and power, and does not disengage under normal circumstances. It is sometimes used as a safety device to prevent the connected parts from being subjected to excessive loads and play a role in overload protection. The coupling 23 is also called a coupling. It is a mechanical component used to firmly connect the driving shaft and the driven shaft in different mechanisms to rotate together and transmit motion and torque. It is sometimes also used to connect the shaft with other parts (such as gears, pulleys, etc.). It is often composed of two halves, which are connected by keys or tight fits, fastened to the two shaft ends, and then connected in some way. The coupling 23 can also compensate for the offset (including axial offset, radial offset, angular offset or combined offset) between the two shafts due to inaccurate manufacturing and installation, deformation during operation or thermal expansion, etc.; as well as mitigate impact and absorb vibration. Most commonly used couplings 23 have been standardized or normalized. Generally, it is only necessary to correctly select the type of coupling 23, determine the model and size of coupling 23, and perform load capacity verification calculations on its vulnerable weak links when necessary. When the speed is high, it is also necessary to verify the centrifugal force on its outer edge and the deformation of the elastic element, and perform balance verification, etc. In actual design, the type, model and size of coupling 23 can be designed according to actual needs.

[0036] like Figure 1 , Figure 3 As shown, in this embodiment, a plurality of receiving grooves 221 are provided on the cleaning shaft 22 along its axial direction, and a cleaning rod 24 is provided in each receiving groove 221, the top of the cleaning rod 24 is hinged to the cleaning shaft 22, and the bottom of the cleaning rod 24 can be retracted toward the axial direction of the cleaning shaft 24, so that the cleaning rod 24 can be retracted in the receiving groove 221 when not in operation, thereby improving the utilization of space and facilitating the cleaning rod 24 to come out of the IBC barrel. In addition, four receiving grooves 221 can be provided in the circumferential direction of the cleaning shaft 22, the receiving grooves 221 extend from the bottom of the cleaning shaft 22 to the middle of the cleaning shaft 22, and the top of the cleaning rod 24 is hinged to the upper part of the receiving groove 221, so that the bottom of the cleaning rod 24 can swing outward with the top hinge of the cleaning rod 24 as the center when the cleaning shaft 22 rotates, and the swinging direction is along the radial direction of the cleaning shaft 22, so as to effectively clean the inner wall of the IBC barrel. Of course, in actual design, the number of storage slots 221 can be designed according to actual needs. In addition, in order to facilitate the folding of the cleaning rod 24, a spring 25 is provided between the cleaning rod 24 and the storage slot 221. The function of the spring 25 is to prevent the cleaning rod 24 from being stuck in the storage slot 221, so that the cleaning rod 24 can pop out of the storage slot 221. At the same time, the spring 25 can also prevent the cleaning rod 24 from colliding with the storage slot 221.

[0037] like Figure 4As shown, in this embodiment, a plurality of bristles 241 are evenly distributed on the cleaning rod 24 to improve the cleaning ability of the cleaning rod 24. In addition, a plurality of raised high-pressure cleaning nozzles 242 are provided on one side of the cleaning rod 24. The function of the high-pressure cleaning nozzle 242 is to improve the decontamination and cleaning ability of the entire cleaning rod 24, while at the same time enhancing the ability of the cleaning rod 24 to stir the cleaning liquid or water flow, thereby further improving the cleaning ability and cleaning efficiency of the IBC ton barrel. In addition, the high-pressure cleaning nozzle 242 is made of rubber material, which improves the wear resistance of the high-pressure cleaning nozzle 242 and extends the service life of the high-pressure cleaning nozzle 242. Of course, in other optional embodiments, the high-pressure cleaning nozzle 242 can be designed to be arranged in a spiral shape on the cleaning rod 24 to further improve the effective cleaning of the inner cavity of the IBC ton barrel.

[0038] like Figure 1 , Figure 2 As shown, in this embodiment, the lifting mechanism 3 includes a hydraulic lifting platform 31 and a fixed plate 32. The hydraulic lifting platform 31 is used to drive the IBC barrel to rise or fall, so that the cleaning shaft 22 can extend into the bottom of the inner cavity of the IBC barrel, thereby effectively cleaning the inner wall of the IBC barrel. The fixed plate 32 is arranged on the hydraulic lifting platform 31, and a plurality of clamping blocks 33 are arranged on the fixed plate 32. The clamping blocks 33 can clamp the IBC barrel, so that the IBC barrel is fixed on the fixed plate 32, which is convenient for the cleaning mechanism 2 to clean the inner cavity of the IBC barrel. In addition, the side of the clamping block 33 in contact with the IBC barrel is provided with an anti-skid layer 34, which can enhance the clamping capacity of the clamping block 33. In addition, the anti-skid layer 34 can be designed to be made of rubber material to increase the friction between the IBC barrel and the clamping block 33, and further enhance the clamping capacity of the clamping block 33.

[0039] In this embodiment, the anti-skid layer 34 is provided with anti-skid patterns, which can be designed as a plurality of dot-shaped protrusions, which can further increase the friction between the IBC barrel and the clamping block 33, which can not only improve the clamping capacity of the clamping block 33, but also buffer the extrusion and collision between the clamping block 33 and the IBC barrel, so that the IBC barrel is stably fixed on the fixing plate 32, thereby improving the stability of the assembly. Of course, in other optional embodiments, the anti-skid patterns can be designed as a plurality of strip-shaped protrusions, and in actual design, the structure of the anti-skid layer 34 can be designed according to actual needs.

[0040] When the utility model is used, the IBC ton barrel is placed on the fixed plate 32 of the hydraulic lifting platform 31, and then clean water is added to the IBC ton barrel. Then the hydraulic lifting platform 31 drives the IBC ton barrel to rise, so that the cleaning shaft 22 extends into the inner cavity of the IBC ton barrel. As the IBC ton barrel rises, the cleaning rod 24 folded in the storage groove 221 can extend into the bottom of the IBC ton barrel, and centrifugally expands with the rotation of the cleaning shaft 22, so as to increase the stirring radius and cleaning area of ​​the cleaning shaft 22, and effectively clean the inner wall of the IBC ton barrel, thereby improving the cleaning effect and cleaning efficiency of the IBC ton barrel. In addition, after the cleaning is completed, the sewage can be discharged by using the liquid outlet of the ton barrel itself, and the hydraulic lifting platform 31 drives the IBC ton barrel to descend. As the IBC ton barrel descends, the cleaning rod 24 of the cleaning shaft 22 can return to the storage groove 221 under the squeezing at the opening of the IBC ton barrel, until the cleaning shaft 22 is completely separated from the ton barrel, so as to facilitate the folding of the cleaning rod 24 and improve the convenience of operation.

[0041] It should be understood that those skilled in the art can make improvements or changes based on the above description, and all these improvements and changes should fall within the scope of protection of the claims attached to the utility model.

[0042] The above is an exemplary description of the utility model patent in conjunction with the accompanying drawings. It is obvious that the implementation of the utility model patent is not limited to the above-mentioned method. As long as various improvements are made by adopting the method concept and technical solution of the utility model patent, or the concept and technical solution of the utility model patent are directly applied to other occasions without improvement, they are all within the protection scope of the utility model.

Claims

1. An IBC barrel inner cavity cleaning device, characterized in that: The cleaning device comprises a frame and a cleaning mechanism, wherein the cleaning mechanism comprises a driving component and a cleaning shaft which are sequentially arranged from top to bottom, wherein the driving component is arranged on the frame, and a driving end of the driving component is connected to the top of the cleaning shaft so that the cleaning shaft rotates around its axis; The cleaning shaft is provided with a plurality of receiving grooves along its axial direction, and a cleaning rod is arranged in each of the receiving grooves. The top of the cleaning rod is hinged to the cleaning shaft, and the bottom of the cleaning rod can be retracted toward the axial direction of the cleaning shaft.

2. The IBC barrel inner cavity cleaning device according to claim 1 is characterized in that: The receiving groove extends from the bottom of the cleaning shaft to the middle of the cleaning shaft.

3. The IBC barrel inner cavity cleaning device according to claim 1 is characterized in that: The top of the cleaning rod is hinged to the upper part of the receiving groove.

4. The IBC barrel inner cavity cleaning device according to claim 1 is characterized in that: A spring is arranged between the cleaning rod and the receiving groove.

5. The IBC barrel inner cavity cleaning device according to any one of claims 1 to 4, characterized in that: A plurality of bristles are evenly distributed on the cleaning rod.

6. The IBC barrel inner cavity cleaning device according to any one of claims 1 to 4, characterized in that: A plurality of raised high-pressure cleaning nozzles are arranged on one side of the cleaning rod.

7. The IBC barrel inner cavity cleaning device according to claim 6 is characterized in that: The high-pressure cleaning nozzles are arranged on the cleaning rod in a spiral shape.

8. The IBC barrel inner cavity cleaning device according to any one of claims 1 to 4, characterized in that: The output end of the driving component is connected to the top of the cleaning shaft through a coupling.

9. The IBC barrel inner cavity cleaning device according to any one of claims 1 to 4 or 7, characterized in that: It also includes a lifting mechanism arranged directly below the cleaning mechanism, the lifting mechanism includes a hydraulic lifting platform, a fixed plate arranged on the hydraulic lifting platform, and the fixed plate is provided with a plurality of clamping blocks for clamping the IBC barrel.

10. The IBC barrel inner cavity cleaning device according to claim 9 is characterized in that: The side of the clamping block in contact with the IBC barrel is provided with an anti-slip layer.

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