Solar frame forming die

By designing a solar frame forming mold including trapezoidal operating table, replaceable mold compartment assembly, plug molding block and interlaced molding block, the existing mold efficiency is solved, the problems of low mold efficiency, fixed molding, high cost and unstable product quality are solved. , achieving the improvement of the versatility and production efficiency of the mold.

CN222448154UActive Publication Date: 2025-02-11HANGZHOU YONGYI MOULD CO LTD
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Patent Information

Application Number
CN202420316546.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-20
Publication Date
2025-02-11
Estimated Expiration
2034-02-20

AI Technical Summary

Technical Problem

The existing solar frame forming molds have low efficiency, fixed shape, high cost and unstable product quality.

Method used

A solar frame forming mold including a trapezoidal operating table, a replaceable mold compartment assembly, a plug molding block and a interspersed molding block are designed to achieve multifunctional, spacing adjustment, drying and mold release functions through these components.

Benefits of technology

It realizes the versatility of molds, reduces the cost of replacing molds, improves production efficiency, and ensures product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a solar energy frame forming die which comprises a trapezoid operation table, the top of the trapezoid operation table is fixedly connected with a plurality of die bases, the inner walls of the die bases are all connected with die bin assemblies in a clamped mode, each die bin assembly comprises a modeling die, the inner wall of each modeling die is provided with a modeling cavity, and the modeling cavities are communicated with the die bases. A plurality of exhaust holes and a plurality of material injection ports are formed in the inner wall of the molding mold, and the effect of one machine with multiple purposes is achieved through the arrangement of the replaceable mold bin assembly, the plug molding block and the insertion molding block; according to the modeling of the solar frame, a corresponding modeling mold, a plug modeling block and a penetrating and inserting modeling block are installed in a mold base and pushing assemblies on the two sides, the plug modeling block and the penetrating and inserting modeling block penetrate through the inner wall of a limiting block and are connected with a fixing block in a clamped mode, and then a telescopic air cylinder is started; and the plug molding block and the insertion molding block are pushed according to the required length to reach a proper distance.
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Description

Technical Field

[0001] The utility model relates to the technical field of solar frame moulds, in particular to a solar frame forming mould. Background Art

[0002] Solar photovoltaic technology is an emerging renewable energy technology that is developing rapidly. As an aluminum alloy profile solar frame used for solar panel components, the market demand has also been huge in recent years. Because the surface and size of the solar frame are relatively fine, relatively high requirements are placed on the design, processing and maintenance of the mold.

[0003] Existing solar frame molding molds can generally only produce a single product, with low efficiency and relatively fixed molding molds. When the shape is innovative, the equipment needs to be replaced, resulting in increased costs. In addition, the stability of the mold molding is also poor, and product quality cannot be guaranteed. Utility Model Content

[0004] The purpose of the utility model is to provide a solar frame forming mold to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a solar frame molding mold, including a trapezoidal operating table, a plurality of mold bases are fixedly connected to the top of the trapezoidal operating table, the inner walls of the plurality of mold bases are clamped with a mold bin assembly, the mold bin assembly includes a molding mold, a molding cavity is provided on the inner wall of the molding mold, a plurality of exhaust holes and a plurality of injection ports are provided on the inner wall of the molding mold, one end of the plurality of exhaust holes is fixedly connected to the inner wall of the molding cavity, and one end of the plurality of injection ports is fixedly connected to the inner wall of the molding cavity.

[0006] The above structure can achieve the effects of injection, exhaust and sealing molding. After the distance adjustment is completed, the raw material is injected into the molding cavity. After the injection is completed, the movable baffle is pulled to slide in the sealing slide groove to seal the injection port, and the exhaust hole is used to remove bubbles.

[0007] As a further preferred embodiment of the present technical solution, a blocking slide groove is provided on the inner wall of the molding die, and a movable baffle is slidably connected to the inner wall of the blocking slide groove.

[0008] As a further preferred embodiment of the present technical solution, the inner wall of the molding cavity is slidably connected with a plug molding block and an interlaced molding block, and one end of the plug molding block and one end of the interlaced molding block are both fixedly connected with a pushing assembly.

[0009] The above structure plays a role in adjusting the distance, and the plug molding block and the interlaced molding block are pushed according to the required length to achieve a suitable distance.

[0010] As a further preferred embodiment of the present technical solution, the pushing assembly includes a fixed block, the outer walls of the two fixed blocks are respectively fixedly connected to one end of the plug molding block and the interlaced molding block, the outer walls of the fixed blocks are fixedly connected with a plurality of connecting columns, a limiting block is fixedly connected between one ends of the plurality of connecting columns, and the inner walls of the two limiting blocks are respectively overlapped with the outer walls of the plug molding block and the interlaced molding block.

[0011] The above structure plays the role of replacing the mold and clamping and fixing it. According to the shape of the solar frame, the corresponding molding mold, plug molding block and interlaced molding block are installed in the mold base and the pushing components on both sides. The plug molding block and the interlaced molding block respectively pass through the inner wall of the limit block and are clamped with the fixing block.

[0012] As a further preferred embodiment of the present technical solution, a material injection and drying bin and a plurality of telescopic cylinders are fixedly connected to the top of the trapezoidal operating table, and output ends of the plurality of telescopic cylinders are respectively fixedly connected to outer walls of a plurality of fixed blocks.

[0013] As a further preferred embodiment of the present technical solution, a plurality of injection funnels are fixedly connected to the top of the molding die, and the plurality of injection funnels are respectively fixedly connected to one end of a plurality of injection ports.

[0014] As a further preferred embodiment of the present technical solution, a demoulding baffle is clamped on the outer wall of the modeling mold, a sealing block is fixedly connected to one end of the modeling mold, and the inner wall of the sealing block is slidably connected to the outer wall of the interlaced modeling block.

[0015] The above structure can achieve the effects of adjusting the distance, drying and demoulding of multiple molding molds. The telescopic cylinder is started to push the plug molding block and the interlaced molding block according to the required length to reach a suitable distance. The internal molding mold is dried using the injection drying bin. Multiple groups of molding molds are arranged on the trapezoidal operating table, which can be injected and dried at the same time to improve efficiency. After drying, the demoulding baffle is opened for demoulding to complete the operation.

[0016] As a further preferred embodiment of the present technical solution, a frame assembly is fixedly connected between the inner wall of the molding cavity and the outer wall of the interspersed molding block, and the frame assembly includes a frame strip, and the inner wall of the frame strip is provided with a solar panel snap-in groove and a right-angle installation groove, and both ends of the frame strip are provided with right-angle splicing interfaces.

[0017] The above structure is used to install the solar frame. The solar frame is generally composed of four frame strips, two long and two short. The right-angle joints of the four frame strips are connected in sequence, and a right-angle installer is used to install and fix them in the two connected right-angle installation grooves, and the solar panel is installed between the four solar panel clamping grooves.

[0018] The utility model provides a solar frame forming mold, which has the following beneficial effects:

[0019] (1) The utility model achieves a one-machine-multiple-purposes effect by providing a replaceable mold bin assembly, a plug molding block and an interlaced molding block. During operation, the corresponding molding mold, the plug molding block and the interlaced molding block are installed in the mold base and the pushing assemblies on both sides according to the shape of the solar frame. The plug molding block and the interlaced molding block respectively pass through the inner wall of the limit block and are clamped with the fixed block. Then, the telescopic cylinder is started to push the plug molding block and the interlaced molding block according to the required length to reach a suitable distance. Then, the raw material is injected into the molding cavity from the injection funnel through the injection port. After the injection is completed, the movable baffle is pulled to slide in the sealing slide groove to seal the injection port, and the exhaust hole is provided to play a role in removing bubbles.

[0020] (2) The utility model saves costs and improves efficiency by setting multiple groups of modeling molds to adjust the distance, dry and demould at the same time. The injection drying chamber is used to dry the internal modeling molds, and multiple groups of modeling molds are set on the trapezoidal operating table, which can be injected and dried at the same time to improve efficiency. After drying, the demoulding baffle is opened to demould and the operation is completed. When installing, the right-angle joints of the two long and two four frame strips are connected in sequence, and the right-angle installer is used to install and fix them in the two connected right-angle installation grooves, and the solar panel is installed between the four solar panel card slots. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the main structure of the utility model;

[0022] Figure 2 This is a schematic diagram of the structure of the plug molding block of the utility model;

[0023] Figure 3 This is a structural schematic diagram of the sealing block of the utility model;

[0024] Figure 4 It is a schematic diagram of the structure of the mold bin component A enlarged in the utility model;

[0025] Figure 5 It is a structural schematic diagram of the frame component of the utility model.

[0026] In the figure: 1. Trapezoidal operating table; 2. Telescopic cylinder; 3. Pushing assembly; 301. Fixed block; 302. Connecting column; 303. Limiting block; 4. Injection and drying bin; 5. Plug shaping block; 6. Mold bin assembly; 601. Molding mold; 602. Molding cavity; 603. Exhaust hole; 604. Injection port; 605. Blocking slide; 7. Injection funnel; 8. Moving baffle; 9. Sealing block; 10. Interlaced shaping block; 11. Mold base; 12. Demolding baffle; 13. Frame assembly; 1301. Frame strip; 1302. Solar panel card slot; 1303. Right-angle joint; 1304. Right-angle mounting slot. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0028] The utility model provides a technical solution: Figure 1 and Figure 4 As shown, in the present embodiment, a solar frame molding mold comprises a trapezoidal operating table 1, a plurality of mold bases 11 are fixedly connected to the top of the trapezoidal operating table 1, the inner walls of the plurality of mold bases 11 are clamped with a mold bin assembly 6, the mold bin assembly 6 comprises a molding mold 601, a molding cavity 602 is provided on the inner wall of the molding mold 601, a plurality of exhaust holes 603 and a plurality of injection ports 604 are provided on the inner wall of the molding mold 601, one end of the plurality of exhaust holes 603 are fixedly connected to the inner wall of the molding cavity 602, and one end of the plurality of injection ports 604 are fixedly connected to the inner wall of the molding cavity 602.

[0029] After the distance adjustment is completed, the raw material is injected into the molding cavity 602. After the injection is completed, the movable baffle 8 is pulled to slide in the blocking slide groove 605 to block the injection port 604, and the exhaust hole 603 is set to eliminate bubbles, thereby achieving the effects of injection, exhaust and sealing molding.

[0030] like Figure 3 and Figure 4 As shown, the inner wall of the molding mold 601 is provided with a blocking groove 605, the inner wall of the blocking groove 605 is slidably connected with a movable baffle 8, the inner wall of the molding cavity 602 is slidably connected with a plug molding block 5 and an interlaced molding block 10, and one end of the plug molding block 5 and one end of the interlaced molding block 10 are fixedly connected with a pushing assembly 3.

[0031] The plug molding block 5 and the interlaced molding block 10 are pushed according to the required length to reach a suitable distance, thereby playing the role of adjusting the distance.

[0032] like Figure 2As shown, the pushing assembly 3 includes a fixed block 301, the outer walls of the two fixed blocks 301 are respectively fixedly connected to one end of the plug molding block 5 and the interlaced molding block 10, the outer walls of the fixed blocks 301 are fixedly connected with a plurality of connecting columns 302, and the limiting blocks 303 are fixedly connected between one ends of the plurality of connecting columns 302, and the inner walls of the two limiting blocks 303 are respectively overlapped with the outer walls of the plug molding block 5 and the interlaced molding block 10.

[0033] According to the shape of the solar frame, the corresponding shaping mold 601, the plug shaping block 5 and the interlaced shaping block 10 are installed in the mold base 11 and the pushing components 3 on both sides. The plug shaping block 5 and the interlaced shaping block 10 respectively pass through the inner wall of the limit block 303 and are clamped with the fixing block 301, which plays the role of replacing the mold and clamping and fixing it.

[0034] like Figure 1 and Figure 4 As shown, the top of the trapezoidal operating table 1 is fixedly connected with a filling and drying bin 4 and a plurality of telescopic cylinders 2, the output ends of the plurality of telescopic cylinders 2 are respectively fixedly connected with the outer walls of a plurality of fixed blocks 301, the top of the molding mold 601 is fixedly connected with a plurality of filling funnels 7, the plurality of filling funnels 7 are respectively fixedly connected with one end of a plurality of filling ports 604, the outer wall of the molding mold 601 is clamped with a demoulding baffle 12, one end of the molding mold 601 is fixedly connected with a sealing block 9, and the inner wall of the sealing block 9 is slidably connected with the outer wall of the interlaced molding block 10.

[0035] Start the telescopic cylinder 2, push the plug molding block 5 and the interlaced molding block 10 according to the required length to reach a suitable distance, use the injection and drying bin 4 to dry the internal molding mold 601, and multiple groups of molding molds 601 are arranged on the trapezoidal operating table 1, which can be injected and dried at the same time to improve efficiency. After drying, open the demoulding baffle 12 for demoulding to complete the operation, thereby achieving the effect of adjusting the distance, drying and demoulding of multiple molding molds 601.

[0036] like Figure 5 As shown, a frame assembly 13 is fixedly connected between the inner wall of the molding cavity 602 and the outer wall of the interspersed molding block 10. The frame assembly 13 includes a frame bar 1301. The inner wall of the frame bar 1301 is provided with a solar panel snap-in groove 1302 and a right-angle installation groove 1304. Both ends of the frame bar 1301 are provided with right-angle splicing interfaces 1303.

[0037] The solar frame is generally composed of four frame bars 1301, two long and two short. The right-angle joints 1303 of the four frame bars 1301 are connected in sequence, and a right-angle installer is used to install and fix them in the two connected right-angle installation grooves 1304, and the solar panel is installed between the four solar panel card slots 1302, which plays the role of installing the solar frame.

[0038] The utility model provides a solar frame forming mold, and the specific working principle is as follows:

[0039] The solar frame is generally composed of four frame strips 1301, two long and two short. The right-angle joints 1303 of the four frame strips 1301 are connected in sequence, and the right-angle installer is used to install and fix them in the two connected right-angle installation grooves 1304, and the solar panel is installed between the four solar panel clamping grooves 1302. During operation, according to the shape of the solar frame, the corresponding molding mold 601, the plug molding block 5 and the interlaced molding block 10 are installed in the mold base 11 and the pushing components 3 on both sides, the plug molding block 5 and the interlaced molding block 10 respectively pass through the inner wall of the limit block 303 and are clamped with the fixed block 301, and then start The movable telescopic cylinder 2 pushes the plug molding block 5 and the interlaced molding block 10 according to the required length to reach a suitable distance, and then injects the raw material into the molding cavity 602 from the injection funnel 7 through the injection port 604. After the injection is completed, the movable baffle 8 is pulled to slide in the blocking slide groove 605 to block the injection port 604, and the exhaust hole 603 is used to remove bubbles; the injection and drying bin 4 dries the internal molding mold 601, and a plurality of molding molds 601 are arranged on the trapezoidal operating table 1, which can be injected and dried at the same time to improve efficiency. After drying, the demoulding baffle 12 is opened for demoulding to complete the operation.

[0040] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A solar frame forming mold, comprising a trapezoidal operating table (1), characterized in that: A plurality of mold bases (11) are fixedly connected to the top of the trapezoidal operating table (1), and the inner walls of the plurality of mold bases (11) are all clamped with a mold bin assembly (6), and the mold bin assembly (6) comprises a molding mold (601), and the inner wall of the molding mold (601) is provided with a molding cavity (602), and the inner wall of the molding mold (601) is provided with a plurality of exhaust holes (603) and a plurality of injection ports (604), and one end of the plurality of exhaust holes (603) is fixedly connected to the inner wall of the molding cavity (602), and one end of the plurality of injection ports (604) is fixedly connected to the inner wall of the molding cavity (602).

2. A solar frame forming mold according to claim 1, characterized in that: The inner wall of the molding die (601) is provided with a blocking slide groove (605), and the inner wall of the blocking slide groove (605) is slidably connected with a movable baffle (8).

3. A solar frame forming mold according to claim 1, characterized in that: The inner wall of the molding cavity (602) is slidably connected with a plug molding block (5) and an interlaced molding block (10), and one end of the plug molding block (5) and one end of the interlaced molding block (10) are both fixedly connected with a pushing assembly (3).

4. A solar frame forming mold according to claim 3, characterized in that: The pushing assembly (3) comprises a fixed block (301), the outer walls of the two fixed blocks (301) are respectively fixedly connected to one end of the plug molding block (5) and the interlaced molding block (10), the outer walls of the fixed blocks (301) are fixedly connected to a plurality of connecting columns (302), one ends of the plurality of connecting columns (302) are fixedly connected to a limiting block (303), and the inner walls of the two limiting blocks (303) are respectively overlapped with the outer walls of the plug molding block (5) and the interlaced molding block (10).

5. The solar frame forming mold according to claim 1, characterized in that: The top of the trapezoidal operating table (1) is fixedly connected to a material injection and drying bin (4) and a plurality of telescopic cylinders (2), and the output ends of the plurality of telescopic cylinders (2) are respectively fixedly connected to the outer walls of a plurality of fixed blocks (301).

6. A solar frame forming mold according to claim 1, characterized in that: A plurality of injection funnels (7) are fixedly connected to the top of the molding die (601), and the plurality of injection funnels (7) are respectively fixedly connected to one end of a plurality of injection ports (604).

7. A solar frame forming mold according to claim 1, characterized in that: The outer wall of the molding die (601) is clamped with a demoulding baffle (12), one end of the molding die (601) is fixedly connected with a sealing block (9), and the inner wall of the sealing block (9) is slidably connected with the outer wall of the interlaced molding block (10).

8. The solar frame forming mold according to claim 1, characterized in that: A frame assembly (13) is fixedly connected between the inner wall of the molding cavity (602) and the outer wall of the interlaced molding block (10), and the frame assembly (13) comprises a frame strip (1301), the inner wall of the frame strip (1301) is provided with a solar panel snap-in groove (1302) and a right-angle installation groove (1304), and both ends of the frame strip (1301) are provided with right-angle joints (1303).