Transformer mounting structure of electrode holder
By designing a welding pliers transformer installation structure including basic transformer, side plate, a flow-regulating transformer and conducting plate, the problem of inconvenient deformation and assembly of the transformer in existing welding pliers is solved, and the rapid replacement and parameters of the transformer are realized Adjustment improves operating efficiency and improves stability.
Patent Information
- Application Number
- CN202323527351.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-22
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2033-12-22
AI Technical Summary
The fixing method of the transformer in the existing welding pliers is not convenient for disassembly and assembly, resulting in a long time to replace the transformer and reducing the efficiency of transformer parameter adjustment operation.
A transformer installation structure for welding pliers is designed, including basic transformer, side plate, a flow-regulating transformer and a conductor plate. The sliding connection between the side plate and the welding pliers body is facilitated to replace the flow-regulating transformer, and the conductor plate is used. The disassembly method realizes the parallel connection between the base transformer and the current regulator transformer.
The rapid replacement and parameter adjustment of the transformer are realized, the efficiency of transformer parameter adjustment operation is improved, and the stability of the transformer is improved through the fixed structure, avoiding vibration problems during use.
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Figure CN222448680U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding clamps, in particular to a transformer installation structure of welding clamps. Background Art
[0002] The transformer is one of the important components of the welding clamp. It provides current for the welding gun. The transformer converts the AC high voltage of the power grid into a low voltage suitable for electric welding, which can ensure the stability and uniformity of the current in electric welding, thereby ensuring the welding quality.
[0003] The invention patent with patent publication number CN115351406A discloses an X-shaped intelligent spot welding tongs, which solves the problems that conventional manual integrated welding tongs are too heavy, must add auxiliary mechanisms or equipment to operate, and cannot be flexibly applied to various working conditions.
[0004] In the above technical solution, the transformer is fixed on the turntable assembly, and the positive and negative poles of the transformer are electrically connected to the two clamping heads respectively by using an electrical conduction assembly. However, this fixing method of the transformer is not convenient for disassembly and assembly of the transformer. When the welding parameter requirements are different and the transformer model needs to be replaced, this fixing method will increase the replacement time of the transformer, thereby reducing the efficiency of the transformer parameter adjustment operation. Utility Model Content
[0005] In view of this, the utility model proposes a transformer installation structure for a welding clamp, which can facilitate the replacement of the regulating transformer and improve the efficiency of the transformer parameter adjustment operation.
[0006] The technical solution of the utility model is implemented as follows: The utility model provides a transformer installation structure of a welding clamp, including a welding clamp body, a basic transformer, a side plate, a current regulating transformer and two conduction plates, wherein:
[0007] The basic transformer is fixedly arranged on the welding clamp body;
[0008] The side plate is slidably arranged on the welding clamp body;
[0009] The current regulating transformer is fixedly arranged on the side plate;
[0010] The two conduction plates are fixedly arranged between the basic transformer and the current regulating transformer in a detachable manner, and are used to connect the positive and negative poles of the basic transformer in parallel with the positive and negative poles of the current regulating transformer, and conduct with two welding guns.
[0011] On the basis of the above technical solution, preferably, the welding clamp body comprises a fixed bracket and a first sliding part, the basic transformer is fixedly arranged on the fixed bracket, and the first sliding part is arranged on the fixed bracket;
[0012] The side plate includes a plate body and a second sliding portion, wherein the second sliding portion is disposed on the plate body, and the plate body is connected to the fixing bracket through the sliding cooperation between the first sliding portion and the second sliding portion.
[0013] More preferably, the fixing bracket comprises a supporting frame, an upper fixing plate and a lower fixing plate, wherein:
[0014] The upper fixing plate and the lower fixing plate are both fixedly arranged on the supporting frame, the upper fixing plate and the lower fixing plate are both provided with a first sliding portion, and the upper fixing plate and the lower fixing plate are both slidably connected to the plate body;
[0015] The basic transformer is located between the upper fixing plate and the lower fixing plate and is fixedly connected to the two.
[0016] More preferably, the upper fixing plate and the lower fixing plate are arranged in parallel, and the current regulating transformer is slidably connected to the upper fixing plate and the lower fixing plate.
[0017] More preferably, the current regulating transformer is fixedly connected to the side plate by bolts.
[0018] Based on the above technical solution, preferably, the first sliding part is a round rod-shaped structure and is fixedly connected to the fixed bracket, the second sliding part is a round hole-shaped structure and is opened on the plate body, and the outer diameter of the first sliding part is equal to the inner diameter of the second sliding part.
[0019] More preferably, the conduction plate is fixedly connected to the basic transformer and the current regulating transformer respectively by bolts.
[0020] More preferably, the axial direction of the bolt between the conduction plate and the current regulating transformer is perpendicular to the axial direction of the first sliding portion.
[0021] More preferably, a plurality of the first sliding parts and a plurality of the second sliding parts are provided.
[0022] On the basis of the above technical solution, preferably, a slot is provided on a side of the side plate close to the current regulating transformer, and the current regulating transformer is clipped into the slot.
[0023] The transformer installation structure of the welding tongs of the utility model has the following beneficial effects compared with the prior art:
[0024] (1) By setting a basic transformer, a side plate and a current regulating transformer, the basic transformer is fixed to the welding clamp body and the conduction plate, and the current regulating transformer is fixed to the conduction plate and the side plate. By using the sliding connection between the side plate and the welding clamp body, the current regulating transformer can be easily replaced, thereby improving the efficiency of the transformer parameter adjustment operation;
[0025] (2) By providing an upper fixing plate and a lower fixing plate, and utilizing the fixed connection between the upper fixing plate and the base transformer, the fixing strength of the base transformer can be improved. By providing a card slot on the side plate, the fixing strength of the regulating transformer can be improved, thereby preventing the transformer from vibrating during use and ensuring the normal use of the welding clamp.
[0026] (3) By connecting the current regulating transformer and the side plate by bolt fixing, the current regulating transformer can be disassembled in two ways, so as to be suitable for different replacement conditions. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0028] Figure 1 A three-dimensional diagram of a transformer installation structure of a welding clamp of the utility model;
[0029] Figure 2 It is a three-dimensional diagram of the base transformer in the transformer installation structure of a welding clamp of the utility model;
[0030] Figure 3 It is a three-dimensional diagram of a base transformer and a fixed bracket in a transformer installation structure of a welding clamp of the utility model;
[0031] Figure 4 The utility model discloses an exploded view of a current regulating transformer and a fixing plate in a transformer mounting structure of a welding clamp.
[0032] Among them: 1. welding clamp body; 11. fixed bracket; 111. supporting frame; 112. upper fixed plate; 113. lower fixed plate; 12. first sliding part; 2. basic transformer; 3. side plate; 31. plate body; 32. second sliding part; 301. slot; 4. current regulating transformer; 5. conduction plate. DETAILED DESCRIPTION
[0033] The following will be combined with the specific implementation of the utility model to clearly and completely describe the technical solution in the utility model. Obviously, the described implementation is only a part of the implementation of the utility model, not all of the implementations. Based on the implementation of the utility model, all other implementations obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0034] like Figure 1-4 As shown, a transformer installation structure of a welding clamp of the utility model comprises a welding clamp body 1, a basic transformer 2, a side plate 3, a current regulating transformer 4 and two conduction plates 5.
[0035] The welding clamp body 1 is the main structure of the welding clamp, including two welding guns and related fixed support structures.
[0036] The basic transformer 2 is used to provide current for the welding gun, and the basic transformer 2 is fixedly arranged on the welding clamp body 1 .
[0037] The side plate 3 is used to carry the current regulating transformer 4 , and the side plate 3 is slidably arranged on the welding clamp body 1 .
[0038] The current regulating transformer 4 is used to cooperate with the basic transformer 2 to provide current for the welding gun, and the current regulating transformer 4 is fixedly arranged on the side plate 3.
[0039] The conducting plate 5 is used to connect the positive and negative electrodes of the basic transformer 2 in parallel with the positive and negative electrodes of the current regulating transformer 4, and to conduct with the two welding guns. The two conducting plates 5 are fixedly arranged between the basic transformer 2 and the current regulating transformer 4 in a detachable manner, that is, the conducting plate 5 is detachably fixedly connected to the basic transformer 2 and the current regulating transformer 4. Figure 1 As shown, since the side plate 3 and the welding clamp body 1 are slidably connected, when the connection between the conduction plate 5 and the current regulating transformer 4 is released, the side plate 3 and the current regulating transformer 4 can be slid off the welding clamp body 1, so as to facilitate the replacement of different types of current regulating transformers 4, and the current regulating transformer 4 that meets the parameter requirements is connected in parallel with the basic transformer 2 to provide a suitable current for the welding clamp; the basic transformer 2 can use a transformer with the smallest parameters among commonly used models, so that when the current regulating transformer 4 is not used, the basic transformer 2 provides the minimum current, and after using different types of current regulating transformers 4, the welding current is increased to adapt to actual processing needs.
[0040] With respect to the sliding connection between the side plate 3 and the welding clamp body 1, it is preferred that the welding clamp body 1 includes a fixed bracket 11 and a first sliding portion 12, the basic transformer 2 is fixedly arranged on the fixed bracket 11, and the first sliding portion 12 is arranged on the fixed bracket 11; the side plate 3 includes a plate body 31 and a second sliding portion 32, the second sliding portion 32 is arranged on the plate body 31, and the plate body 31 and the fixed bracket 11 are connected through the sliding fit of the first sliding portion 12 and the second sliding portion 32; specifically, as Figure 3 As shown, the first sliding part 12 can be set to a round rod-shaped structure and fixedly connected to the fixed bracket 11, and the second sliding part 32 can be set to a round hole-shaped structure and opened on the plate body 31, so that the outer diameter of the first sliding part 12 is equal to the inner diameter of the second sliding part 32, so as to realize the sliding of the first sliding part 12 and the second sliding part 32, thereby realizing the sliding connection between the side plate 3 and the welding clamp body 1.
[0041] As a preferred embodiment, the fixed bracket 11 includes a support frame 111, an upper fixed plate 112 and a lower fixed plate 113, wherein the upper fixed plate 112 and the lower fixed plate 113 are both fixedly arranged on the support frame 111, and the upper fixed plate 112 and the lower fixed plate 113 are both provided with a first sliding portion 12, and the upper fixed plate 112 and the lower fixed plate 113 are both slidably connected to the plate body 31, so that the basic transformer 2 is located between the upper fixed plate 112 and the lower fixed plate 113, and is fixedly connected to the two. This method strengthens the fixing firmness of the basic transformer 2 and prevents it from vibrating during use; similarly, in order to improve the fixing firmness of the current regulating transformer 4, the upper fixed plate 112 and the lower fixed plate 113 can be arranged in parallel, and the current regulating transformer 4 can be slidably connected to the upper fixed plate 112 and the lower fixed plate 113, and the upper fixed plate 112 and the lower fixed plate 113 are used to support both sides of the current regulating transformer 4 to prevent it from vibrating.
[0042] In order to realize the detachable connection between the conducting plate 5 and the basic transformer 2 and the current regulating transformer 4, the conducting plate 5 should be fixedly connected with the basic transformer 2 and the current regulating transformer 4 by bolts respectively; Figure 1 As shown, it is preferred that the current regulating transformer 4 and the side panel 3 are also fixedly connected by bolts. When the fixing bolts between the current regulating transformer 4 and the conductive plate 5 and the side panel 3 are contacted, the current regulating transformer 4 can be pulled out to the right. This disassembly method is suitable for the working condition where the side panel 3 is blocked and inconvenient to disassemble.
[0043] The axial direction of the bolts between the conducting plate 5 and the current regulating transformer 4 is preferably perpendicular to the axial direction of the first sliding part 12, that is, the sliding direction of the side plate 3 is perpendicular to the fixing direction of the bolts on the conducting plate 5, thereby improving the limiting effect of the bolts and the first sliding part 12 on the side plate 3 and the current regulating transformer 4 to prevent them from shaking; in order to enhance this limiting effect, it is preferred to set both the first sliding part 12 and the second sliding part 32 to be several.
[0044] In order to improve the fixing degree between the current regulating transformer 4 and the side plate 3 , a slot 301 may be provided on a side of the side plate 3 close to the current regulating transformer 4 , and the current regulating transformer 4 may be clamped in the slot 301 .
[0045] The method of using the transformer installation structure of a welding clamp of the utility model is as follows:
[0046] When the current regulating transformer 4 needs to be replaced, the current regulating transformer 4 can be replaced by first unscrewing the bolts between the current regulating transformer 4 and the conduction plate 5, and then sliding the side plate 3 off the welding clamp body 1. The current regulating transformer 4 can also be replaced by first unscrewing the bolts between the current regulating transformer 4 and the conduction plate 5, and then unscrewing the bolts between the side plate 3 and the current regulating transformer 4, and finally pulling the current regulating transformer 4 out of the cavity formed by the upper fixing plate 112, the lower fixing plate 113 and the side plate 3. After replacing the current regulating transformer 4 with a suitable model, the above steps can be reversed to install the current regulating transformer 4.
[0047] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A transformer mounting structure for a welding clamp, characterized in that: The device comprises a welding clamp body (1), a basic transformer (2), a side plate (3), a current regulating transformer (4) and two conducting plates (5), wherein: The basic transformer (2) is fixedly arranged on the welding clamp body (1); The side plate (3) is slidably arranged on the welding clamp body (1); The current regulating transformer (4) is fixedly arranged on the side plate (3); The two conduction plates (5) are fixedly arranged between the basic transformer (2) and the current regulating transformer (4) in a detachable manner, and are used to connect the positive and negative poles of the basic transformer (2) in parallel with the positive and negative poles of the current regulating transformer (4), and to conduct with two welding guns.
2. The transformer mounting structure of a welding clamp according to claim 1, characterized in that: The welding clamp body (1) comprises a fixed bracket (11) and a first sliding part (12), the basic transformer (2) is fixedly arranged on the fixed bracket (11), and the first sliding part (12) is arranged on the fixed bracket (11); The side plate (3) comprises a plate body (31) and a second sliding portion (32), wherein the second sliding portion (32) is arranged on the plate body (31), and the plate body (31) is connected to the fixed bracket (11) through the sliding fit between the first sliding portion (12) and the second sliding portion (32).
3. The transformer mounting structure of a welding clamp according to claim 2, characterized in that: The fixing bracket (11) comprises a supporting frame (111), an upper fixing plate (112) and a lower fixing plate (113), wherein: The upper fixing plate (112) and the lower fixing plate (113) are both fixedly arranged on the supporting frame (111), the upper fixing plate (112) and the lower fixing plate (113) are both provided with a first sliding portion (12), and the upper fixing plate (112) and the lower fixing plate (113) are both slidably connected to the plate body (31); The basic transformer (2) is located between the upper fixing plate (112) and the lower fixing plate (113), and is fixedly connected to the two.
4. The transformer mounting structure of a welding clamp according to claim 3, characterized in that: The upper fixing plate (112) and the lower fixing plate (113) are arranged in parallel, and the current regulating transformer (4) is slidably connected to the upper fixing plate (112) and the lower fixing plate (113).
5. The transformer mounting structure of a welding clamp according to claim 4, characterized in that: The current regulating transformer (4) is fixedly connected to the side plate (3) by means of bolts.
6. The transformer mounting structure of a welding clamp according to claim 2, characterized in that: The first sliding part (12) is in the form of a round rod and is fixedly connected to the fixed bracket (11); the second sliding part (32) is in the form of a round hole and is provided on the plate body (31); the outer diameter of the first sliding part (12) is equal to the inner diameter of the second sliding part (32).
7. The transformer mounting structure of a welding clamp according to claim 6, characterized in that: The conduction plate (5) is respectively fixedly connected to the basic transformer (2) and the current regulating transformer (4) by means of bolts.
8. The transformer mounting structure of a welding clamp according to claim 7, characterized in that: The axial direction of the bolt between the conduction plate (5) and the current regulating transformer (4) is perpendicular to the axial direction of the first sliding portion (12).
9. The transformer mounting structure of a welding clamp according to claim 8, characterized in that: A plurality of the first sliding parts (12) and the second sliding parts (32) are provided.
10. The transformer mounting structure of a welding clamp according to claim 1, characterized in that: A slot (301) is provided on a side of the side plate (3) close to the current regulating transformer (4), and the current regulating transformer (4) is clamped in the slot (301).
Citation Information
Patent Citations
X-shaped intelligent spot welding clamp
CN115351406A