Welding tool with monitoring function

By designing welding tooling with monitoring functions, including water tanks and industrial cameras, the problem of soldering is easily dripped and wasted during the welding process, and the welding accuracy and stability of the tooling are improved.

CN222448872UActive Publication Date: 2025-02-11TANGSHAN LIZHONG PRECISION MFG CO LTD
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Patent Information

Application Number
CN202420431292.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-06
Publication Date
2025-02-11
Estimated Expiration
2034-03-06

AI Technical Summary

Technical Problem

During the welding process, the solder melts at high temperature and is prone to dripping and sticks to the surface of the fixed tooling, resulting in waste of solder and reduced tooling accuracy.

Method used

A welding tool with monitoring functions is designed, including support tables, sinks, workbenches and industrial cameras. The solder drips directly into the reservoir when melted at high temperatures. Industrial cameras monitor the welding parts in real time to ensure welding accuracy.

Benefits of technology

It effectively avoids the waste of solder, improves the accuracy and stability of the welding tooling, and facilitates staff to observe the back of the welding area.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222448872U_ABST
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Abstract

The welding tool with the monitoring function comprises a supporting table, supporting legs are fixed to the four corners of the bottom of the supporting table, a water storage tank is arranged in the center of the supporting table, two workbenches are arranged on the supporting table in a spaced mode, the two workbenches are located on the two sides of the water storage tank respectively, and the two workbenches are arranged on the supporting table. A plurality of mounting holes are formed in the workbenches at intervals, a worm gear is movably arranged on one side of one of the workbenches, a mounting rod is fixed to one side of the worm gear, a two-way lead screw is movably arranged in the sliding groove through a bearing, and the two ends of the two-way lead screw penetrate through the two workbenches correspondingly; according to the utility model, the problems that soldering tin is usually used in the welding process, the soldering tin is melted at a high temperature and is easy to drop from a welding point to be adhered to the surface of a fixed tool, the waste of the soldering tin is caused, and the accuracy of the tool is easy to reduce are solved.
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Description

Technical Field

[0001] The utility model relates to the field of welding, in particular to a welding tool with a monitoring function. Background Art

[0002] Welding, also known as fusion, is a manufacturing process and technology that joins metals or other thermoplastic materials such as plastics by heating, high temperature or high pressure. In order to improve the accuracy of welding and ensure the stability of the workpiece during welding, it is usually necessary to use tooling to fix the welded parts during welding.

[0003] For example, Chinese patent publication No. CN105834660B discloses a welding tool, which includes: a base, a slide plate, a support plate, a first baffle plate, a second baffle plate, a third baffle plate and a fixing part. The support plate and the slide plate are respectively arranged on the upper surface of the base at intervals. The welding tool overcomes the problem in the prior art that the welded parts are generally placed on a welding table and then the welding parts of the two welded parts are directly welded, which makes the welding parts easily misaligned, thereby resulting in poor welding effect.

[0004] However, solder is usually used in the welding process. Solder melts at high temperatures and easily drips from the welding points and adheres to the surface of the fixed tooling, which not only causes a waste of solder, but also easily leads to a decrease in the accuracy of the tooling.

[0005] Therefore, it is necessary to provide a new welding tool with monitoring function to solve the above-mentioned technical problems. Utility Model Content

[0006] In order to solve the above technical problems, the utility model provides a welding tool with a monitoring function, which solves the problem that solder is usually used in the welding process, and the solder melts at high temperature and easily drips from the welding point and adheres to the surface of the fixed tool, which not only causes a waste of solder, but also easily leads to a decrease in the accuracy of the tool.

[0007] The welding tool with monitoring function provided by the utility model comprises a support platform with support legs fixed at the four corners of the bottom, a water storage tank is arranged at the center of the support platform, two workbenches are arranged at intervals on the support platform, the two workbenches are respectively located on both sides of the water storage tank, and a plurality of installation holes are arranged at intervals on the workbenches;

[0008] A worm gear is movably arranged on one side of one of the workbenches, a mounting rod is fixed on one side of the worm gear, and an industrial camera is detachably mounted on one side of the mounting rod via bolts.

[0009] In a preferred embodiment, side seats are fixed on both sides of the support platform, and a slide groove is opened on one side of the side seat. The bottom of the workbench is slidably connected to the slide groove, and a bidirectional screw rod is movably arranged inside the slide groove through a bearing. Both ends of the bidirectional screw rod respectively pass through the two workbenches, and the bidirectional screw rod is threadedly connected to the bottom of the workbench.

[0010] In a preferred embodiment, a transmission shaft is disposed on one side of each of the two side seats, one end of the transmission shaft is fixedly connected to the bidirectional screw rod, and the other end of the transmission shaft is mounted with a first bevel gear;

[0011] A first limiting seat is fixed on one side of the support platform, a rotating shaft is movably provided on the first limiting seat through a bearing, two second bevel gears are installed on the rotating shaft at intervals, and the two second bevel gears are respectively meshed with the two first bevel gears.

[0012] In a preferred embodiment, a crank handle is installed on the rotating shaft.

[0013] In a preferred embodiment, two second limit seats are fixed at intervals on one side of the workbench, a worm is movably arranged between the two second limit seats, and the worm is meshed with the worm wheel.

[0014] In a preferred embodiment, one end of the worm extends out of the second limiting seat and is fixed with a hexagonal block.

[0015] Beneficial effects of the utility model:

[0016] 1. When this welding method is used, the worker can fix the two workpieces to be welded on the workbench through the auxiliary clamping equipment and the mounting holes. During welding, the solder melts at high temperature and drips directly into the water tank at the center of the support platform;

[0017] 2. When the size of the equipment to be welded changes, the staff can drive the shaft to rotate by turning the crank. Under the transmission action of the two first bevel gears and the two second bevel gears, the two bidirectional screws rotate at the same time to drive the two workbenches closer or farther from each other, so that the welded parts of different sizes can be fixed on the workbenches;

[0018] 3. During welding, the worker stands on the side of the support platform facing the industrial camera. By setting up the industrial camera, the welding area can be monitored in real time. The collected information is transmitted to the display screen for response, which makes it convenient for the worker to observe the back of the welding area. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 The overall structure of the welding tool with monitoring function provided by the utility model is a three-dimensional visual Figure 1 ;

[0020] Figure 2 for Figure 1 A schematic diagram of the enlarged structure of shown;

[0021] Figure 3 The overall structure of the welding tool with monitoring function provided by the utility model is a three-dimensional visual Figure 2 .

[0022] Numbers in the figure: 1. Support table; 2. Support leg; 3. Water tank; 4. Workbench; 5. Hexagonal block; 6. Mounting hole; 7. Worm gear; 8. Mounting rod; 9. Industrial camera; 10. Side seat; 11. Slide; 12. Bidirectional screw; 13. Transmission shaft; 14. First bevel gear; 15. First limit seat; 16. Rotating shaft; 17. Second bevel gear; 18. Handle; 19. Second limit seat; 20. Worm. DETAILED DESCRIPTION

[0023] The utility model is further described below in conjunction with the accompanying drawings and implementation modes.

[0024] Please refer to Figure 1 , Figure 2 as well as Figure 3 ,in Figure 1 The overall structure of the welding tool with monitoring function provided by the utility model is a three-dimensional visual Figure 1 ; Figure 2 for Figure 1 A schematic diagram of the enlarged structure of shown; Figure 3 The overall structure of the welding tool with monitoring function provided by the utility model is a three-dimensional visual Figure 2 .

[0025] In the specific implementation process, Figure 1-Figure 3 As shown, it includes a support platform 1 with support legs 2 fixed at the four corners of the bottom, a water tank 3 is arranged at the center of the support platform 1, and two workbenches 4 are arranged on the support platform 1 at intervals. The two workbenches 4 are respectively located on both sides of the water tank 3, and a plurality of mounting holes 6 are arranged on the workbenches 4 at intervals. When the welding work is used, the staff can fix the two workpieces to be welded on the workbenches 4 through the auxiliary clamping equipment and the mounting holes 6. During welding, the solder melted at high temperature will directly drip into the water tank 3.

[0026] A worm gear 7 is movably provided on one side of one of the workbenches 4, a mounting rod 8 is fixed on one side of the worm gear 7, and an industrial camera 9 is detachably mounted on one side of the mounting rod 8 by bolts, so that the staff can adjust the position of the industrial camera 9 on the mounting rod 8 conveniently.

[0027] Two second limit seats 19 are fixed at intervals on one side of the workbench 4, and a worm 20 is movably arranged between the two second limit seats 19. The worm 20 is meshed with the worm wheel 7. One end of the worm 20 extends out of the second limit seat 19 and is fixed with a hexagonal block 5. During welding, the staff stands on the side of the support platform 1 facing the industrial camera 9. By setting the industrial camera 9, the welding part can be recorded in real time. The collected information is transmitted to the display screen for response, which is convenient for the staff to watch the back of the welding area. By rotating the hexagonal block 5, the worm 20 can be driven to rotate. Under the transmission action of the worm 20 and the worm wheel 7, the worm wheel 7 drives the mounting rod 8 to rotate, thereby achieving the purpose of adjusting the position of the industrial camera 9.

[0028] Side seats 10 are fixed on both sides of the support platform 1, and a slide groove 11 is opened on one side of the side seat 10. The bottom of the workbench 4 is slidably connected to the slide groove 11. A bidirectional screw rod 12 is movably arranged inside the slide groove 11 through a bearing. The two ends of the bidirectional screw rod 12 respectively pass through the two workbenches 4, and the bidirectional screw rod 12 is threadedly connected to the bottom of the workbench 4. A transmission shaft 13 is arranged on one side of the two side seats 10. One end of the transmission shaft 13 is fixedly connected to the bidirectional screw rod 12, and the other end of the transmission shaft 13 is installed with a first bevel gear 14. A first limit seat 15 is fixed on one side of the support platform 1. The first A rotating shaft 16 is movably provided on the limit seat 15 through a bearing, and two second bevel gears 17 are installed on the rotating shaft 16 at intervals. The two second bevel gears 17 are respectively meshed with the two first bevel gears 14. When the size of the equipment to be welded changes, the staff can drive the rotating shaft 16 to rotate by turning the crank 18. Under the transmission action of the two first bevel gears 14 and the two second bevel gears 17, the two bidirectional screw rods 12 rotate at the same time to drive the two workbenches 4 to move closer to or away from each other, so that the welded parts of different sizes can be fixed on the workbench 4.

[0029] Working principle of the utility model: When the welding work is used, the staff can fix the two workpieces to be welded on the workbench 4 through the auxiliary clamping device and the mounting hole 6. During welding, the solder melts at high temperature and directly drips into the water storage tank 3;

[0030] When the size of the equipment to be welded changes, the staff can rotate the crank 18 to drive the rotating shaft 16 to rotate. Under the transmission action of the two first bevel gears 14 and the two second bevel gears 17, the two bidirectional screws 12 rotate at the same time to drive the two workbenches 4 to move closer or farther from each other, so that the welded parts of different sizes can be fixed on the workbenches 4;

[0031] During welding, the worker stands on the side of the support platform 1 facing the industrial camera 9. By setting the industrial camera 9, the welding part can be recorded in real time. The collected information is transmitted to the display screen for response, which is convenient for the worker to watch the back of the welding area. By rotating the hexagonal block 5, the worm 20 can be driven to rotate. Under the transmission action of the worm 20 and the worm wheel 7, the worm wheel 7 drives the mounting rod 8 to rotate, thereby achieving the purpose of adjusting the position of the industrial camera 9.

[0032] The circuits and controls involved in the present invention are all prior art and will not be described in detail here.

[0033] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A welding tool with a monitoring function, comprising a support platform (1) with support legs (2) fixed at four corners of the bottom, characterized in that: A water storage tank (3) is arranged at the center of the support platform (1), two workbenches (4) are arranged on the support platform (1) at intervals, the two workbenches (4) are respectively located on both sides of the water storage tank (3), and a plurality of installation holes (6) are arranged on the workbenches (4) at intervals; A worm gear (7) is movably provided on one side of one of the workbenches (4), a mounting rod (8) is fixed on one side of the worm gear (7), and an industrial camera (9) is detachably mounted on one side of the mounting rod (8) via bolts.

2. The welding tool with monitoring function according to claim 1, characterized in that: Side seats (10) are fixed on both sides of the support platform (1), and a slide groove (11) is opened on one side of the side seat (10). The bottom of the workbench (4) is slidably connected to the slide groove (11), and a bidirectional screw rod (12) is movably arranged inside the slide groove (11) through a bearing. The two ends of the bidirectional screw rod (12) respectively pass through the two workbenches (4), and the bidirectional screw rod (12) is threadedly connected to the bottom of the workbench (4).

3. The welding tool with monitoring function according to claim 2, characterized in that: A transmission shaft (13) is disposed on one side of each of the two side seats (10), one end of the transmission shaft (13) is fixedly connected to the bidirectional screw rod (12), and the other end of the transmission shaft (13) is mounted with a first bevel gear (14); A first limiting seat (15) is fixed on one side of the support platform (1), a rotating shaft (16) is movably arranged on the first limiting seat (15) via a bearing, two second bevel gears (17) are installed on the rotating shaft (16) at intervals, and the two second bevel gears (17) are respectively meshed with the two first bevel gears (14).

4. The welding tool with monitoring function according to claim 3, characterized in that: A crank (18) is mounted on the rotating shaft (16).

5. The welding tool with monitoring function according to claim 4, characterized in that: Two second limit seats (19) are fixed at intervals on one side of the workbench (4), a worm (20) is movably arranged between the two second limit seats (19), and the worm (20) is meshed with the worm wheel (7).

6. The welding tool with monitoring function according to claim 5, characterized in that: One end of the worm (20) extends out of the second limiting seat (19) and is fixed with a hexagonal block (5).

Citation Information

Patent Citations

  • Welding Tooling

    CN105834660B