Automatic welding equipment for metal components

By designing an automated welding equipment for metal components including brackets, flip horizontal frames and positioning mechanisms, the problem that existing welding equipment cannot be flipped and used with robots is solved, and an efficient and automated welding process is achieved.

CN222448977UActive Publication Date: 2025-02-11DONGGUAN MANYA HARDWARE PRODUCTS CO LTD
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Patent Information

Application Number
CN202420983919.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-08
Publication Date
2025-02-11
Estimated Expiration
2034-05-08

AI Technical Summary

Technical Problem

Most of the existing welding equipment is flat and cannot be flipped, which causes the operator to repeatedly adjust the position and posture for welding, which is time-consuming and labor-intensive, and cannot be used in conjunction with the welding robot.

Method used

An automated welding equipment for metal components is designed, including two brackets, a flip horizontal frame, a positioning mechanism and a gear reduction motor. Through these components, the device can secure and position the metal parts and flip them at the welding window for welding.

Benefits of technology

Through automated positioning and flip functions, the equipment improves welding efficiency, reduces the time and effort of manual operation, and can be used in conjunction with welding robots to achieve a more efficient welding process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses automatic welding equipment for metal components, which comprises two supports and a turnover horizontal frame, mounting blocks are mounted at two ends of the turnover horizontal frame, the mounting blocks are fixedly connected with the tops of the supports through bearings, a first positioning mechanism for positioning a first metal piece is arranged on the turnover horizontal frame, and a second positioning mechanism for positioning a second metal piece is arranged on the turnover horizontal frame. A second positioning mechanism for positioning a second metal piece is arranged on the overturning horizontal frame; the turnover horizontal frame is provided with a welding window at the joint of the first metal piece and the second metal piece; the first metal piece and the second metal piece which need to be welded are fixed through the first positioning mechanism and the second positioning mechanism, and then the welding window is formed in the butt joint position of the first metal piece and the second metal piece, so that a worker and a welding robot can operate conveniently; and in addition, the overturning horizontal frame can be overturned, so that the welding position is rotated, and welding is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field related to metal component welding, in particular to automatic welding equipment for metal components. Background Art

[0002] Welding, also known as fusion welding, is a manufacturing process and technology that joins metals or other thermoplastic materials such as plastics by heating, high temperature or high pressure. In the assembly process of metal component production, the metal component parts need to be welded. In the existing welding process of metal components, the welded parts need to be fixed. Most of the existing welding equipment is flat and cannot be turned over. During welding, the operator needs to repeatedly adjust the position and posture to perform welding, which is time-consuming and laborious, and cannot be used in conjunction with a welding robot. Utility Model Content

[0003] In order to solve the defects of the prior art that most of the existing welding equipment are flat and cannot be turned over, operators need to repeatedly adjust the position and posture to weld during welding, which is time-consuming and laborious, and cannot be used in conjunction with welding robots, the utility model provides an automatic welding equipment for metal components.

[0004] In order to solve the above technical problems, the utility model provides the following technical solutions:

[0005] The utility model discloses an automatic welding device for metal components, comprising two brackets and a flip horizontal frame, a reinforcing frame is installed between the bottoms of the two brackets, mounting blocks are installed at both ends of the flip horizontal frame, the mounting blocks are fixedly connected to the tops of the brackets via bearings, and the flip horizontal frame is provided with a first positioning mechanism for positioning a first metal component, and the flip horizontal frame is provided with a second positioning mechanism for positioning a second metal component; one of the brackets is provided with a reduction motor for driving the flip horizontal frame to flip; the flip horizontal frame is provided with a welding window at the joint between the first metal component and the second metal component.

[0006] As a preferred technical solution of the utility model, the first positioning mechanism includes a positioning block fixed on the flip horizontal frame, and the positioning block is provided with a positioning groove for positioning the first metal part, the flip horizontal frame is provided with a first base, the first base is provided with a vertically upward first electric telescopic push rod and a first optical rod, the first optical rod is provided with a first limiting sleeve that moves along the first optical rod, and the first limiting sleeve is provided with a first cross frame, and the front end of the first cross frame is provided with a first elastic pressure block for fixing the first metal part in the positioning groove.

[0007] As a preferred technical solution of the utility model, the flip horizontal frame is provided with an electric push rod for pushing the first metal piece in the positioning groove forward.

[0008] As a preferred technical solution of the utility model, the second positioning mechanism includes a pair of support blocks arranged on the flip horizontal frame, the support blocks have grooves that match the second metal piece, and the outermost support blocks are provided with a baffle for blocking the end of the second metal piece; the flip horizontal frame is provided with a second base, the second base is provided with a second vertically upward electric telescopic push rod and a second light rod, the second light rod is provided with a second limiting sleeve that moves along the second light rod, and the second limiting sleeve is provided with a second cross frame, and the front end of the second cross frame is provided with a second elastic pressure block for fixing the first metal piece in the groove.

[0009] As a preferred technical solution of the present invention, the first elastic pressing block and the second elastic pressing block are respectively provided with notches corresponding to the outer contours of the first metal piece and the second metal piece.

[0010] As a preferred technical solution of the present utility model, the first metal member and the second metal member are vertically arranged in space.

[0011] The beneficial effects of the utility model are:

[0012] 1. This type of metal component automated welding equipment fixes the first metal part and the second metal part to be welded together through the first positioning mechanism and the second positioning mechanism, and then provides a welding window at the joint of the first metal part and the second metal part, so that it is convenient for workers and welding robots to operate, and the flip horizontal frame can be flipped to rotate the welding point, thereby facilitating welding.

[0013] 2. In this type of metal component automated welding equipment, the specific first positioning mechanism and the second positioning mechanism are both positioned by an electric telescopic push rod, which is easy to control and does not require manual positioning, thereby improving work efficiency. In addition, the first elastic pressure block and the second elastic pressure block are respectively provided with notches corresponding to the outer contours of the first metal piece and the second metal piece, so that there is a large contact area, thereby ensuring a good positioning effect. The flip horizontal frame is provided with an electric push rod that pushes the first metal piece in the positioning groove forward, so that the first metal piece and the second metal piece are closely butted together. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0015] Figure 1 This is a structural schematic diagram of an automatic welding device for metal components of the utility model;

[0016] Figure 2 This is a structural schematic diagram of a first positioning mechanism of an automatic welding device for metal components of the utility model;

[0017] Figure 3 This is a structural schematic diagram of a second positioning mechanism of an automatic welding device for metal components of the utility model;

[0018] Figure 4 The utility model is a structural schematic diagram of a metal component welded by an automatic welding device for metal components.

[0019] In the figure: 1, bracket; 2, flip horizontal frame; 3, reinforcement frame; 4, mounting block; 5, first positioning mechanism; 6, second positioning mechanism; 7, reduction motor; 8, welding window; 9, positioning block; 10, positioning groove; 11, first base; 12, first electric telescopic push rod; 13, first light rod; 14, first limiting sleeve; 15, first cross frame; 16, first elastic pressure block; 17, support block; 18, groove; 19, baffle; 20, second base; 21, second electric telescopic push rod; 22, second light rod; 23, second limiting sleeve; 24, second cross frame; 25, second elastic pressure block; 26, electric push rod. DETAILED DESCRIPTION

[0020] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.

[0021] Example: Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the utility model is an automatic welding device for metal components, comprising two brackets 1 and a flip horizontal frame 2, a reinforcing frame 3 is installed between the bottoms of the two brackets 1, mounting blocks 4 are installed at both ends of the flip horizontal frame 2, the mounting blocks 4 are fixedly connected to the top of the bracket 1 through bearings, and the flip horizontal frame is provided with a first positioning mechanism 5 for positioning the first metal piece, and the flip horizontal frame 2 is provided with a second positioning mechanism 6 for positioning the second metal piece; one of the brackets 1 is provided with a reduction motor 7 for driving the flip horizontal frame 2 to flip; the flip horizontal frame 2 is provided with a welding window 8 at the joint of the first metal piece and the second metal piece. The first and second metal pieces to be welded are fixed by the first positioning mechanism 5 and the second positioning mechanism 6, and then a welding window 8 is provided at the joint of the first and second metal pieces, so that it is convenient for workers and welding robots to operate, and the flip horizontal frame 2 can be flipped, so that the welding position can be rotated, thereby facilitating welding.

[0022] Among them, the first positioning mechanism 5 includes a positioning block 9 fixed on the flip horizontal frame 2, and the positioning block 9 is provided with a positioning groove 10 for positioning the first metal part, the flip horizontal frame 2 is provided with a first base 11, the first base 11 is provided with a vertically upward first electric telescopic push rod 12 and a first optical rod 13, the first optical rod 13 is provided with a first limiting sleeve 14 moving along the first optical rod 13, and the first limiting sleeve 14 is provided with a first cross frame 15, and the front end of the first cross frame is provided with a first elastic pressure block 16 for fixing the first metal part in the positioning groove. The second positioning mechanism 6 includes a pair of support blocks 17 arranged on the flip horizontal frame 2, the support blocks 17 have grooves 18 that match the second metal piece, and the outermost support block 17 is provided with a baffle 19 for blocking the end of the second metal piece; the flip horizontal frame 2 is provided with a second base 20, the second base 20 is provided with a second vertically upward electric telescopic push rod 21 and a second light rod 22, the second light rod 22 is provided with a second limiting sleeve 23 that moves along the second light rod 22, and the second limiting sleeve 23 is provided with a second cross frame 24, the front end of the second cross frame 24 is provided with a second elastic pressure block 25 for fixing the first metal piece in the groove 18, through the specific first positioning mechanism and the second positioning mechanism, both are positioned by the electric telescopic push rod, which has the characteristics of easy control and no manual positioning is required, thereby improving work efficiency.

[0023] The flip horizontal frame 2 is provided with an electric push rod 26 for pushing the first metal piece in the positioning groove 10 forward, so that the first metal piece and the second metal piece are closely butted together.

[0024] The first elastic pressing block 16 and the second elastic pressing block 25 are respectively provided with notches corresponding to the outer contours of the first metal member and the second metal member, so that a larger contact area is provided, thereby ensuring a better positioning effect.

[0025] Wherein, the first metal component and the second metal component are vertically arranged in space.

[0026] When working, this type of metal component automated welding equipment, in which the first metal part and the second metal part to be welded are fixed by the first positioning mechanism 5 and the second positioning mechanism 6, and then a welding window 8 is provided at the joint of the first metal part and the second metal part, so that it is convenient for workers and welding robots to operate, and the flip horizontal frame 2 can be flipped, so that the welding point can be rotated, thereby facilitating welding.

[0027] The first and second positioning mechanisms 5 and 6 are positioned by electric telescopic push rods, which are easy to control and do not require manual positioning, thereby improving work efficiency. The first elastic pressure block 16 and the second elastic pressure block 25 are respectively provided with notches corresponding to the outer contours of the first and second metal parts, so that a larger contact area is provided, thereby ensuring a better positioning effect. The flip horizontal frame 2 is provided with an electric push rod 26 that pushes the first metal part in the positioning groove 10 forward, so that the first and second metal parts are closely butted together.

[0028] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A metal component automated welding equipment, characterized in that: The invention comprises two brackets (1) and a flip horizontal frame (2), a reinforcing frame (3) being installed between the bottoms of the two brackets (1), mounting blocks (4) being installed at both ends of the flip horizontal frame (2), the mounting blocks (4) being fixedly connected to the top of the bracket (1) via bearings, and a first positioning mechanism (5) for positioning a first metal part is provided on the flip horizontal frame, and a second positioning mechanism (6) for positioning a second metal part is provided on the flip horizontal frame (2); one of the brackets (1) is provided with a reduction motor (7) for driving the flip horizontal frame (2) to flip; and the flip horizontal frame (2) is provided with a welding window (8) at the joint between the first metal part and the second metal part.

2. The automatic welding equipment for metal components according to claim 1, characterized in that: The first positioning mechanism (5) comprises a positioning block (9) fixed on the flip horizontal frame (2), and the positioning block (9) is provided with a positioning groove (10) for positioning the first metal member, the flip horizontal frame (2) is provided with a first base (11), the first base (11) is provided with a first electric telescopic push rod (12) and a first light rod (13) extending vertically upward, the first light rod (13) is provided with a first limiting sleeve (14) moving along the first light rod (13), and the first limiting sleeve (14) is provided with a first cross frame (15), and the front end of the first cross frame is provided with a first elastic pressing block (16) for fixing the first metal member in the positioning groove.

3. The automatic welding equipment for metal components according to claim 2, characterized in that: The flip horizontal frame (2) is provided with an electric push rod (26) for pushing the first metal piece in the positioning groove (10) forward.

4. The automatic welding equipment for metal components according to claim 3, characterized in that: The second positioning mechanism (6) comprises a pair of support blocks (17) arranged on the flip horizontal frame (2), the support blocks (17) having grooves (18) matching with the second metal member, and the outermost support block (17) is provided with a baffle (19) for blocking the end of the second metal member; the flip horizontal frame (2) is provided with a second base (20), the second base (20) is provided with a second electric telescopic push rod (21) and a second light rod (22) extending vertically upward, the second light rod (22) is provided with a second limiting sleeve (23) moving along the second light rod (22), and the second limiting sleeve (23) is provided with a second cross frame (24), and the front end of the second cross frame (24) is provided with a second elastic pressing block (25) for fixing the first metal member in the groove (18).

5. The automatic welding equipment for metal components according to claim 4, characterized in that: The first elastic pressing block (16) and the second elastic pressing block (25) are respectively provided with notches corresponding to the outer contours of the first metal part and the second metal part.

6. The automatic welding equipment for metal components according to claim 1, characterized in that: The first metal member and the second metal member are vertically arranged in space.