Rock plate steel wire mesh welding device
By setting up rotating rollers, bevel gears, positioning rollers and positioning shafts in the rock plate wire mesh welding device, precise material discharge and spacing adjustment of the steel wire mesh layer is achieved, and vertical movement of the rock plate and welding on both sides is achieved using structures such as transmission shafts. , solves the problems of low welding accuracy and low efficiency in existing devices, and significantly improves welding accuracy and efficiency.
Patent Information
- Application Number
- CN202421171634.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-05-27
AI Technical Summary
Existing rock slab wire mesh welding devices are difficult to control the rapid alignment between the steel wire mesh and the plate, resulting in low welding accuracy and can only weld one-sided steel mesh of the rock slab, which has low welding efficiency.
By setting up rotating rollers, bevel gears, positioning rollers and positioning shafts, precise material discharge and adjustment of the spacing with the rock plate of the steel mesh layer is achieved; at the same time, the transmission shaft, plug rollers, internal gears, clamps, return springs and cylinders are used; , realize vertical movement of the rock slab and simultaneous welding of both sides.
It improves the accuracy and welding efficiency of rock slab welding, ensures that the spacing between the steel wire mesh and the rock slab can be quickly adjusted, and achieves simultaneous welding of the steel wire mesh on both sides of the rock slab.
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Figure CN222449037U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of welding devices, in particular to a rock plate steel wire mesh welding device. Background Art
[0002] During the processing of perlite board, steel wire is inserted into the inner side of the rock board, and the steel wire mesh is welded to the steel wires on both sides of the rock board through a welding device, thereby completing the welding work of the rock board wire mesh.
[0003] Publication No. CN116871765B discloses a horizontal wire insertion welding device for a steel wire mesh frame plate, which includes a working platform and a mobile mechanism for carrying a wire insertion assembly and a welding assembly, the mobile mechanism includes a pair of walking tracks, a moving frame moving along the walking tracks and a walking driving mechanism for driving the moving frame to walk, the walking tracks are arranged on the frame, and the moving frame is provided with rolling wheels that travel in the walking tracks; the frame is also provided with a positioning mechanism for limiting the plate after it is in place, the positioning mechanism includes a front positioning baffle and a side positioning plate acting on the front and side parts of the plate after it is in place, the structure is simple, the operation is convenient, the position of the plate is fixed during wire insertion and welding, the wire insertion and welding operations are performed on the positioned plate by moving the wire insertion assembly and the welding assembly, the plate is not easy to move, the accuracy of the plate wire insertion welding position is ensured, and it can be used to process small-sized plates, but the patent still has the following problems in actual use:
[0004] When the welding device is in use, it is difficult to control the rapid alignment between the wire mesh and the plate. The wire mesh that is too long is prone to separation or adhesion to the plate, which makes it difficult to quickly define the distance between the wire mesh and the plate. As a result, the welding accuracy of the welding device is low when in use. The plate can be moved by setting up a moving mechanism, but only the wire mesh on one side of the rock plate can be welded during use. Therefore, the welding efficiency of the welding device is low.
[0005] A rock plate wire mesh welding device is proposed to solve the above-mentioned problems. Utility Model Content
[0006] The purpose of the utility model is to provide a rock plate wire mesh welding device to solve the problem raised in the above background technology that the current welding device is difficult to control the rapid alignment between the wire mesh and the plate when in use, and the excessively long wire mesh is prone to separation or adhesion to the plate, resulting in difficulty in quickly limiting the distance between the wire mesh and the plate, resulting in low welding accuracy when the welding device is in use, and the movement of the plate is achieved by setting a moving mechanism, but only the wire mesh on one side of the rock plate can be welded during use, resulting in low welding efficiency of the welding device.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a rock plate steel wire mesh welding device, comprising a base;
[0008] A cylinder 1 is arranged on one side of the base, a cylinder 2 is arranged on one side of the cylinder 1, a cylinder 3 is arranged on one side of the cylinder 2, a perlite board is arranged on the other side of the base, and a wire mesh layer is arranged on one side of the perlite board;
[0009] Also includes:
[0010] A transmission shaft is provided on one side of the base, and a wire inserting rack is provided on the other side of the base, and a wire inserting end is provided on one side of the wire inserting rack, and a welding rack is provided on the other side of the wire inserting rack, and a welding end is provided on one side of the welding rack;
[0011] Wherein, a mounting frame is provided on one side of the wire insertion end, and a bevel gear 1 is provided on one side of the mounting frame, and a rotating roller is provided on one side of the bevel gear 1, and a bevel gear 2 is provided on the other side of the bevel gear 1, and a positioning roller is provided on one side of the bevel gear 2, and a positioning shaft is provided on one side of the positioning roller;
[0012] Among them, a connecting frame is arranged on one side of the welding frame, a return spring is arranged on one side of the connecting frame, a clamping block is arranged on one side of the return spring, an internal gear is arranged on one side of the clamping block, and a splicing roller is arranged on one side of the internal gear.
[0013] Preferably, one side of the base is rotatably connected to a transmission shaft, and the other side of the base is fixedly connected to a wire insertion rack, and one side of the wire insertion rack is provided with a movable plate one, and one side of the movable plate one is provided with a wire insertion end, and one side of the welding rack is slidably connected to a movable plate two, and one side of the movable plate two is fixedly connected to a welding end, which facilitates the insertion of steel wires and the welding of wire mesh layers.
[0014] Preferably, one end of the mounting frame is fixedly connected to a top frame, and one side of the top frame is rotatably connected to bevel gear one, and one side of bevel gear one is fixedly connected to a rotating roller, and the other side of bevel gear one is meshingly connected to bevel gear two, and one side of bevel gear two is fixedly connected to a positioning roller, and the other side of the top frame is rotatably connected to a positioning shaft, to facilitate the discharge of the wire mesh layer.
[0015] Preferably, the bottom of the connecting frame is fixedly connected to a connecting shaft, and one side of the connecting shaft is rotatably connected to a clamping block, and one side of the clamping block is overlapped with a return spring, and the other side of the clamping block is provided with an internal gear, and one side of the internal gear is fixedly connected to a plug-in roller to facilitate the movement of the rock slab.
[0016] Preferably, one side of the movable plate 1 is connected to one side of the wire inserting frame through the cylinder 1, and the movable plate 2 is fixedly connected to one side of the welding frame through the cylinder 2, so as to facilitate the movement of the welding end and the wire inserting end.
[0017] Preferably, the mounting frame is fixed to one side of the wire inserting frame, and the bottom of the rotating roller is plugged into the top of the perlite board, and the wire mesh layer is arranged between the positioning roller and the positioning shaft to facilitate the control of the wire mesh layer moving with the perlite board.
[0018] Preferably, the connecting frame is fixedly connected to the upper end of the welding frame through cylinder three, and the splicing rollers are spliced with both sides of the perlite board to facilitate the movement of the perlite board.
[0019] Compared with the prior art, the beneficial effects of the utility model are as follows: the rock plate steel wire mesh welding device, by setting the rotating roller, bevel gear one, bevel gear two, positioning roller and positioning shaft, is convenient for controlling the steel wire mesh layer to be accurately discharged, and with the setting of the positioning shaft, it is convenient to adjust the spacing between the steel wire mesh and the rock plate, so that the accuracy of the rock plate welding is higher, and by setting the transmission shaft, plug-in roller, internal gear, clamping block, reset spring, connecting shaft, connecting frame and cylinder three, the effect of pushing the rock plate to move vertically is achieved, so that it is convenient to weld both sides of the rock plate at the same time, thereby improving the welding efficiency of the rock plate steel wire mesh welding device, and its specific contents are as follows:
[0020] 1. The welding device is provided with a rotating roller, a bevel gear 1, a bevel gear 2, a positioning roller and a positioning shaft, so that when the rock plate moves, the wire mesh layer can be controlled to be accurately discharged, and the positioning shaft is provided, so that the distance between the wire mesh and the rock plate can be adjusted, thereby avoiding the situation that the wire mesh layer is too long and the distance between the wire mesh and the rock plate is difficult to adjust, thereby making the rock plate welding more accurate and the welding device more practical;
[0021] 2. The welding device is provided with a transmission shaft, a splicing roller, an internal gear, a clamping block, a reset spring, a connecting shaft, a connecting frame and a cylinder three, so that when the cylinder three contracts, the splicing roller rotates on the outside of the rock plate, and when the cylinder three extends, the rock plate is pushed to move vertically, so that both sides of the rock plate can be welded at the same time, thereby improving the welding efficiency of the rock plate wire mesh welding device, and thus making the welding device more practical. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0023] Figure 2 This is a schematic diagram of the cross-sectional structure of the top frame of the utility model;
[0024] Figure 3 This is a schematic diagram of the cross-sectional structure of the splicing roller of the utility model;
[0025] Figure 4 For this utility model Figure 4 The enlarged structural diagram at A in the middle;
[0026] Figure 5 It is a side view of the welding frame structure of the utility model.
[0027] In the figure: 1. base; 2. transmission shaft; 3. wire insertion frame; 4. cylinder one; 5. movable plate one; 6. wire insertion end; 7. mounting frame; 8. top frame; 9. bevel gear one; 10. rotating roller; 11. perlite plate; 12. wire mesh layer; 13. bevel gear two; 14. positioning roller; 15. positioning shaft; 16. welding frame; 17. cylinder two; 18. movable plate two; 19. welding end; 20. cylinder three; 21. connecting frame; 22. connecting shaft; 23. reset spring; 24. block; 25. internal gear; 26. plug-in roller. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the implementation regulations described are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0029] See also Figure 1-5 The utility model provides a technical solution: a rock plate steel wire mesh welding device, including a base 1; a cylinder 1 4 is provided on one side of the base 1, and a cylinder 2 17 is provided on one side of the cylinder 1 4, and a cylinder 3 20 is provided on one side of the cylinder 2 17, and a perlite plate 11 is provided on the other side of the base 1, and a steel wire mesh layer 12 is provided on one side of the perlite plate 11; it also includes: a transmission shaft 2 is provided on one side of the base 1, and a wire inserting rack 3 is provided on the other side of the base 1, and a wire inserting end 6 is provided on one side of the wire inserting rack 3, and a welding rack 1 is provided on the other side of the wire inserting rack 3 6, and a welding end 19 is provided on one side of the welding frame 16; a transmission shaft 2 is rotatably connected to one side of the base 1, and a wire inserting frame 3 is fixedly connected to the other side of the base 1, and a movable plate 15 is provided on one side of the wire inserting frame 3, and a wire inserting end 6 is provided on one side of the movable plate 15, and a movable plate 2 18 is slidably connected to one side of the welding frame 16, and a welding end 19 is fixedly connected to one side of the movable plate 2 18; one side of the movable plate 15 is connected to one side of the wire inserting frame 3 through a cylinder 14, and the movable plate 2 18 is fixedly connected to one side of the welding frame 16 through a cylinder 2 17, as shown Figure 1 , 5As shown, by setting the cylinder 1 4 and the cylinder 2 17, it is convenient to control the wire insertion end 6 and the welding end 19 to insert the steel wire into the middle of the perlite board 11, and the wire insertion structure and the welding structure are the same as the principles of the existing rock board steel wire splicing and welding equipment, which will not be repeated here, and the setting of the transmission shaft 2 is convenient to reduce the friction force when the perlite board 11 moves, thereby facilitating the movement of the perlite board 11.
[0030] Among them, a mounting frame 7 is provided on one side of the wire insertion end 6, and a bevel gear 19 is provided on one side of the mounting frame 7, and a rotating roller 10 is provided on one side of the bevel gear 19, and a bevel gear 2 13 is provided on the other side of the bevel gear 19, and a positioning roller 14 is provided on one side of the bevel gear 2 13, and a positioning shaft 15 is provided on one side of the positioning roller 14; one end of the mounting frame 7 is fixedly connected to the top frame 8, and one side of the top frame 8 is rotatably connected to the bevel gear 19, and one side of the bevel gear 19 is fixedly connected to the rotating roller 10, and the other side of the bevel gear 19 is meshingly connected to the bevel gear 2 13, and one side of the bevel gear 2 13 is fixedly connected to the positioning roller 14, and the other side of the top frame 8 is rotatably connected to the positioning shaft 15; the mounting frame 7 is fixed to one side of the wire insertion frame 3, and the bottom of the rotating roller 10 is plugged into the top of the perlite plate 11, and the wire mesh layer 12 is arranged between the positioning roller 14 and the positioning shaft 15, as shown Figure 1 , 2 As shown, by arranging bevel gear 1 9 and bevel gear 2 13 on one side of the rotating roller 10, it is convenient to realize the rotation of the rotating roller 10 when the perlite plate 11 moves, and the wire mesh layer 12 is driven by the positioning roller 14 and the positioning shaft 15 to discharge the material at the same time, and it is also convenient to limit the position of the wire mesh layer 12 and the perlite plate 11, thereby improving the welding accuracy of the welding device.
[0031] Among them, a connecting frame 21 is provided on one side of the welding frame 16, and a return spring 23 is provided on one side of the connecting frame 21, and a clamping block 24 is provided on one side of the return spring 23, and an internal gear 25 is provided on one side of the clamping block 24, and a plug-in roller 26 is provided on one side of the internal gear 25; a connecting shaft 22 is fixedly connected to the bottom of the connecting frame 21, and a clamping block 24 is rotatably connected to one side of the connecting shaft 22, and a return spring 23 is overlapped on one side of the clamping block 24, and an internal gear 25 is provided on the other side of the clamping block 24, and a plug-in roller 26 is fixedly connected to one side of the internal gear 25; the connecting frame 21 is fixedly connected to the upper end of the welding frame 16 through the cylinder three 20, and the plug-in roller 26 is plugged into the two sides of the perlite plate 11, as shown Figure 1 , 3As shown in FIG. 4, by providing a clamping block 24, a return spring 23 and an internal gear 25, it is convenient to push the rock plate to move when the cylinder three 20 is extended, and when the cylinder three 20 is contracted, the splicing roller 26 rotates on the outside of the perlite plate 11, thereby controlling the perlite plate 11 to move in the vertical direction, making it convenient to weld both sides of the perlite plate 11 at the same time, thereby improving the welding efficiency of the welding device.
[0032] Working principle: When using the welding device, first place the perlite plate 11 on the transmission shaft 2 on the inner side of the base 1, and pass one end of the wire mesh layer 12 through the middle of the positioning roller 14 and the positioning shaft 15, and push the perlite plate 11, so that the perlite plate 11 drives the rotating roller 10 to rotate on one side of the top frame 8, so that the rotating roller 10 drives the bevel gear 1 9 to rotate, and the bevel gear 1 9 drives the bevel gear 2 13 to rotate, and then the bevel gear 2 13 drives the positioning roller 14 on one side of the mounting frame 7 to rotate, so that the positioning roller 14 drives the wire mesh layer 12 to discharge, and the splicing roller 26 overlaps one end of the perlite plate 11.
[0033] Secondly, control the extension of cylinder three 20 to realize the movement of the block 24 driving the perlite plate 11 through the internal gear 25, and then the cylinder three 20 contracts, so that the cylinder three 20 drives the splicing roller 26 to rotate on one side of the perlite plate 11. At this time, the internal gear 25 at the top of the splicing roller 26 rotates on one side of the connecting shaft 22 of the connecting frame 21. At this time, the block 24 pushes the reset spring 23 to move and makes the block 24 slide in the internal gear 25.
[0034] Finally, the cylinder 1 4 on one side of the wire inserting frame 3 and the cylinder 2 17 on one side of the welding frame 16 are controlled to push the movable plate 1 5 and the movable plate 2 18 to move, so that the wire inserting end 6 and the welding end 19 weld the wire mesh layer 12 with the steel wire.
[0035] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. A rock plate steel wire mesh welding device, comprising a base (1); A cylinder 1 (4) is arranged on one side of the base (1), a cylinder 2 (17) is arranged on one side of the cylinder 1 (4), a cylinder 3 (20) is arranged on one side of the cylinder 2 (17), a perlite plate (11) is arranged on the other side of the base (1), and a wire mesh layer (12) is arranged on one side of the perlite plate (11); It is characterized in that Also includes: A transmission shaft (2) is provided on one side of the base (1), and a wire inserting rack (3) is provided on the other side of the base (1), and a wire inserting end (6) is provided on one side of the wire inserting rack (3), and a welding rack (16) is provided on the other side of the wire inserting rack (3), and a welding end (19) is provided on one side of the welding rack (16); Wherein, a mounting frame (7) is provided on one side of the wire insertion end (6), and a bevel gear 1 (9) is provided on one side of the mounting frame (7), and a rotating roller (10) is provided on one side of the bevel gear 1 (9), and a bevel gear 2 (13) is provided on the other side of the bevel gear 1 (9), and a positioning roller (14) is provided on one side of the bevel gear 2 (13), and a positioning shaft (15) is provided on one side of the positioning roller (14); A connecting frame (21) is arranged on one side of the welding frame (16), a return spring (23) is arranged on one side of the connecting frame (21), a clamping block (24) is arranged on one side of the return spring (23), an internal gear (25) is arranged on one side of the clamping block (24), and a splicing roller (26) is arranged on one side of the internal gear (25).
2. A rock plate steel wire mesh welding device according to claim 1, characterized in that: One side of the base (1) is rotatably connected to a transmission shaft (2), and the other side of the base (1) is fixedly connected to a wire inserting rack (3), and one side of the wire inserting rack (3) is provided with a movable plate (5), and one side of the movable plate (5) is provided with a wire inserting end (6), and one side of the welding rack (16) is slidably connected to a movable plate (18), and one side of the movable plate (18) is fixedly connected to a welding end (19).
3. A rock plate steel wire mesh welding device according to claim 1, characterized in that: One end of the mounting frame (7) is fixedly connected to a top frame (8), and one side of the top frame (8) is rotatably connected to a bevel gear 1 (9), and one side of the bevel gear 1 (9) is fixedly connected to a rotating roller (10), and the other side of the bevel gear 1 (9) is meshingly connected to a bevel gear 2 (13), and one side of the bevel gear 2 (13) is fixedly connected to a positioning roller (14), and the other side of the top frame (8) is rotatably connected to a positioning shaft (15).
4. A rock plate steel wire mesh welding device according to claim 1, characterized in that: The bottom of the connecting frame (21) is fixedly connected to a connecting shaft (22), one side of the connecting shaft (22) is rotatably connected to a clamping block (24), one side of the clamping block (24) is overlapped with a return spring (23), the other side of the clamping block (24) is provided with an internal gear (25), and one side of the internal gear (25) is fixedly connected to a splicing roller (26).
5. The rock plate steel wire mesh welding device according to claim 2 is characterized in that: One side of the movable plate 1 (5) is connected to one side of the wire inserting frame (3) through the cylinder 1 (4), and the movable plate 2 (18) is fixedly connected to one side of the welding frame (16) through the cylinder 2 (17).
6. The rock plate steel wire mesh welding device according to claim 3 is characterized by: The mounting frame (7) is fixed to one side of the wire inserting frame (3), the bottom of the rotating roller (10) is plugged into the top of the perlite plate (11), and the wire mesh layer (12) is arranged between the positioning roller (14) and the positioning shaft (15).
7. A rock plate steel wire mesh welding device according to claim 4, characterized in that: The connecting frame (21) is fixedly connected to the upper end of the welding frame (16) through the cylinder three (20), and the splicing rollers (26) are spliced with both sides of the pearlite plate (11).
Citation Information
Patent Citations
A horizontal wire insertion welding device for steel wire mesh panels
CN116871765B