Dust removal device for removing ceramic tile polishing dust

Abstract

The utility model discloses a dust removal device for removing ceramic tile polishing dust, and relates to the technical field of ceramic tile processing. The ceramic tile polishing device comprises a polishing clamping assembly, a double-head motor is fixed to a corresponding mounting frame arranged below a placing plate, screws are fixed to two power output shafts of the double-head motor, and a clamping plate is arranged on the side, close to a ceramic tile body, of a moving block; a dust removal box is arranged on the right side of the water tank; a dust filtering plate is arranged on the left side in the dust removal box; elastic pieces are fixed to the front end and the rear end of the lower wall of the dust removal box; and a vibration motor is fixed to the upper wall of the dust removal box. The double-head motor works to enable the moving block to move to drive the clamping plate to clamp a ceramic tile body, manual operation is not needed, dust on the dust filtering plate falls off through the vibration motor, water is conveyed through the water pump, the dust in the water is filtered through the filtering plate, and the filtering effect is guaranteed.

Description

Technical Field

[0001] The utility model belongs to the technical field of tile processing, in particular to a dust removal device for removing polishing dust of tiles. Background Art

[0002] Ceramic tile is a common building material, usually used for floor, wall and other decorations. It is made of natural inorganic substances, and its main components include clay, quartz and feldspar. It has the advantages of high hardness, wear resistance, pressure resistance, and chemical corrosion resistance. Therefore, it is widely used in building decoration. When processing ceramic tiles, it is usually necessary to polish their surface. During polishing, a large amount of dust is usually generated, so a dust removal device is needed to deal with the dust.

[0003] After searching, the authorization announcement number CN213917650U and the authorization announcement date 2021.08.10 disclose a dust removal device for removing polishing dust from ceramic tiles, which relates to the technical field of polishing dust removal. In order to solve the problem that dust of a certain size can be removed, but the treatment effect on larger and smaller dust is poor, smaller particles will pass through the air discharged by the filter, while larger dust cannot be extracted in stages and will still remain on the surface of the ceramic tile, and the dust treatment effect cannot meet the use requirements. A polishing device is provided inside the polishing box, and the polishing device is connected to the polishing box by screws. A fan is provided above the polishing box, and a filter bin and a water tank are respectively provided on both sides of the fan. Air ducts are provided on both sides of the fan, and a mounting plate is provided on the outside of the polishing device. A dust removal duct is provided at the lower end of the polishing device, and a suction cup is provided below the polishing device, and there are several suction cups.

[0004] The prior art operates the rotating pin to rotate and drive the supporting block to slide, thereby clamping and fixing the tile. However, during use, since there are two groups of structures for clamping the tile, in order to ensure that the tile is close to the middle position, it is necessary to manually operate the two rotating pins to rotate, and the operation is relatively cumbersome. In addition, the prior art uses a filter to coarsely filter the dust, and then uses water to immerse smaller dust. However, in actual use, as the use time increases, larger dust will adhere to the filter, and the treatment effect of the water decreases as the dust increases, thereby reducing the treatment effect. For this reason, we provide a dust removal device for removing tile polishing dust to solve the above problems. Utility Model Content

[0005] The utility model aims to provide a dust removal device for removing polishing dust of ceramic tiles. The double-headed motor works to move the moving block to drive the clamping plate to clamp the ceramic tile body without manual operation. The dust on the dust filter plate is removed by a vibration motor. Water is transported by a water pump, and the dust in the water is filtered by the filter plate, thereby ensuring the filtering effect. The utility model solves the problem that the prior art requires manual operation to rotate two rotating pins, which is cumbersome to operate. In addition, with the increase of the use time of the prior art, larger dust will adhere to the filter screen, and the treatment effect will decrease with the increase of dust in the water, thereby reducing the treatment effect.

[0006] In order to solve the above technical problems, the utility model is realized by the following technical solutions:

[0007] The utility model discloses a dust removal device for removing polishing dust of ceramic tiles, comprising a polishing clamping assembly, the polishing clamping assembly comprising a motor, a polishing disc is fixed on the power output shaft of the motor, a ceramic tile body is arranged below the polishing disc, a placing plate is arranged on the lower wall of the ceramic tile body, an electric push rod is fixed on the upper wall of the motor, a mounting frame is fixed on the top of the electric push rod, a double-headed motor is fixed on the corresponding mounting frame arranged below the placing plate, screws are fixed on two power output shafts of the double-headed motor, and the thread directions of the two screws are opposite, a moving block is connected to the external thread of the screw, and a clamping plate is arranged on the side of the moving block close to the ceramic tile body;

[0008] A dust removal assembly is arranged on the upper side of the polishing clamping assembly, and the dust removal assembly includes a water tank, a water pump is fixed on the left side of the water tank corresponding to the upper wall of the installation frame, a filter plate is arranged on the upper side of the water tank, a dust removal box is arranged on the right side of the water tank, a dust filter plate is arranged on the left side of the inside of the dust removal box, elastic parts are fixed on the front and rear ends of the lower wall of the dust removal box, and the lower end of the elastic part is fixedly connected to the installation frame, a vibration motor is fixed on the upper wall of the dust removal box, and a fan is fixed on the right side of the dust removal box corresponding to the upper wall of the installation frame.

[0009] The utility model is further configured such that the installation frame is in a circular shape, legs are fixed at four corner positions of the lower wall of the placement plate, and the legs are fixedly connected to the installation frame.

[0010] The utility model is further configured such that a pressure sensor is arranged between the moving block and the clamping plate, an outer limit ring and an inner limit ring are respectively fixed to the side walls of the moving block and the clamping plate at the position where the pressure sensor is located, and an anti-slip pad is fixed to the side wall of the clamping plate close to the tile body, and the anti-slip pad is in contact with the tile body.

[0011] The utility model is further configured such that connecting rods are fixed at four corner positions of the side wall of the clamp plate close to the pressure sensor, and the connecting rods pass through the moving block and are gap-matched with the moving block, and a protrusion is fixed at one end of the connecting rod away from the clamp plate.

[0012] The utility model is further configured as follows: the water tank is fixedly connected to the mounting frame, an air outlet groove is opened below the filter plate corresponding to the left wall of the water tank, a boss is fixed along the edge of the lower wall of the filter plate corresponding to the inner wall of the water tank, and the boss is arranged in a circular shape, water pipes are fixed to the water inlet and outlet ends of the water pump, and the ends of the two water pipes away from the water pump are respectively located on the upper and lower sides of the filter plate corresponding to the interior of the water tank.

[0013] The utility model is further configured such that a limit strip is fixed on the right edge of the dust filter plate corresponding to the inner wall of the dust removal box, a box door is fixed to the front wall of the dust removal box by bolts, and hoses are fixed to the left and right side walls of the dust removal box, an end of the hose on the left side away from the dust removal box is located on the lower side of the water tank, and an end of the hose on the right side away from the dust removal box is fixedly connected to the air inlet end of the fan.

[0014] The utility model is further configured such that an air duct is fixed to the air inlet end of the fan, a hollow ring plate is fixed to the end of the air duct away from the fan, a collecting cover is fixed to the lower wall of the hollow ring plate, and the collecting cover is fixedly connected to the lower wall of the motor, and perforations are evenly opened on the collecting cover corresponding to the position of the hollow ring plate.

[0015] The utility model has the following beneficial effects:

[0016] 1. The utility model sets a double-headed motor, a screw, a moving block and a clamping plate. By utilizing the double-headed motor to rotate the screw, the moving blocks are driven to approach each other, so that the clamping plate clamps and fixes the tile body, thereby achieving the effect of clamping and fixing the tile body without manpower. The operation is simpler and more labor-saving, and solves the problem that the prior art requires manual operation to rotate two rotating pins, which is relatively cumbersome.

[0017] 2. The utility model is provided with a vibration motor, an elastic member, a water pump and a filter plate. When the vibration motor works, the dust removal box is vibrated under the action of the elastic member, driving the dust filter plate to vibrate. The kinetic energy during the vibration can be used to clean the dust attached to the surface of the dust filter plate and make the dust fall off. At the same time, the water pump is used to transport the sewage containing dust to the filter plate, and the sewage re-enters the lower side of the water tank under the filtration of the dust by the filter plate to participate in the absorption of the dust. Compared with the prior art, the rapid decrease in filtration efficiency caused by dust can be avoided, and the usable time of filtration can be delayed while ensuring the filtration effect. This solves the problem that with the increase of the use time of the prior art, larger dust will adhere to the filter net, and the treatment effect of the water will decrease with the increase of dust, thereby reducing the treatment effect.

[0018] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0020] Figure 1 The present invention is an overall structural diagram of a dust removal device for removing polishing dust from ceramic tiles.

[0021] Figure 2 The present invention is a vertical cross-sectional structural diagram of a dust removal device for removing polishing dust of ceramic tiles.

[0022] Figure 3 This is a structural diagram of the polishing clamping assembly.

[0023] Figure 4 for Figure 3 The structural diagram of the middle part.

[0024] Figure 5 This is a structural diagram of the dust removal component.

[0025] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0026] 1-polishing clamping assembly, 101-installation frame, 1011-electric push rod, 102-motor, 1021-polishing disc, 103-ceramic tile body, 104-placing plate, 1041-leg, 105-double-headed motor, 1051-screw, 106-moving block, 1061-external limit ring, 107-pressure sensor, 108-connecting rod, 1081-protrusion, 109-plywood, 1091-anti-slip pad, 1092-inner limit ring , 2-dust removal assembly, 201-water pump, 2011-water pipe, 202-water tank, 2021-air outlet slot, 2022-boss, 203-filter plate, 204-vibration motor, 205-dust removal box, 2051-dust filter plate, 2052-limiting strip, 2053-elastic part, 2054-hose, 2055-box door, 206-fan, 2061-trachea, 207-hollow ring plate, 208-collection cover, 2081-perforation. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Specific embodiment 1

[0029] See also Figure 1-4The utility model is a dust removal device for removing polishing dust of ceramic tiles, comprising a polishing clamping assembly 1, the polishing clamping assembly 1 comprising a motor 102, a polishing disc 1021 is fixed on the power output shaft of the motor 102, a ceramic tile body 103 is arranged below the polishing disc 1021, the polishing disc 1021 is driven to rotate by the motor 102, so as to polish the surface of the ceramic tile body 103, a placing plate 104 is arranged on the lower wall of the ceramic tile body 103, providing a fixed platform for the ceramic tile body 103, an electric push rod 1011 is fixed on the upper wall of the motor 102, which is used to drive the motor 102 to move, a mounting frame 101 is fixed on the top of the electric push rod 1011, and a mounting frame 101 is arranged below the placing plate 104 A double-headed motor 105 is fixed on the corresponding installation frame 101, and screws 1051 are fixed on the two power output shafts of the double-headed motor 105, and the thread directions of the two screws 1051 are opposite. The external thread of the screw 1051 is connected to a moving block 106, and the moving block 106 is slidably connected to the installation frame 101. A clamping plate 109 is provided on the side of the moving block 106 close to the tile body 103. The dust removal device for removing tile polishing dust is also provided with a controller. The double-headed motor 105 is used to drive the moving plates to approach each other, so that the clamping plate 109 moves toward the tile body 103 and clamps the tile body 103, thereby achieving the purpose of cleaning the tile polishing dust during tile polishing without human operation.

[0030] Specifically, the installation frame 101 is set in a circular shape, the fixed frame is fixedly connected to the installation platform, and the four corners of the lower wall of the placement plate 104 are fixed with legs 1041 for providing support for the placement plate 104, and the legs 1041 are fixedly connected to the installation frame 101.

[0031] A pressure sensor 107 is arranged between the moving block 106 and the clamping plate 109. The pressure sensor 107 is used to detect the clamping force of the clamping plate 109 on the tile body 103 to avoid the clamping force on the tile body 103 being too large or too small. An outer limit ring 1061 and an inner limit ring 1092 are fixed to the side walls of the moving block 106 and the clamping plate 109 at the position where the pressure sensor 107 is located, respectively, to limit the pressure sensor 107 and prevent the pressure sensor 107 from falling. An anti-slip pad 1091 is fixed to the side wall of the clamping plate 109 close to the tile body 103, and the anti-slip pad 1091 is in contact with the tile body 103. In the clamping state, the anti-slip pad 1091 is in contact with the tile body 103 to prevent slipping.

[0032] Connecting rods 108 are fixed at the four corners of the side wall of the splint 109 close to the pressure sensor 107, and the connecting rods 108 pass through the moving block 106 and are loosely matched with the moving block 106. The connecting rods 108 are used to allow the splint 109 to move slightly relative to the moving block 106, so that the pressure sensor 107 can perform pressure detection. A protrusion 1081 is fixed at one end of the connecting rod 108 away from the splint 109. The diameter of the protrusion 1081 is larger than the diameter of the connecting rod 108. The protrusion 1081 is used to prevent the connecting rod 108 from detaching from the moving block 106.

[0033] The operation process of this embodiment is as follows: during polishing, the tile body 103 is placed on the surface of the placement plate 104, and the double-headed motor 105 is operated by operating the controller to drive the screw 1051 to rotate, so that the two moving blocks 106 are close to each other, driving the pressure sensor 107, the clamping plate 109 and the anti-slip pad 1091 to approach the tile body 103 until the anti-slip pad 1091 contacts the tile body 103. When the pressure sensor 107 detects that the pressure is at the set pressure value, the single-chip microcomputer in the controller controls the double-headed motor 105 to stop working to achieve the purpose of clamping and fixing the tile body 103. During polishing, the motor 102 is operated by operating the controller to drive the polishing disk 1021 to rotate. At this time, the electric push rod 1011 is extended until the lower wall of the polishing disk 1021 contacts the upper wall of the tile body 103 to perform polishing. Specific embodiment 2

[0035] See also Figure 1 , 2 5 is a second embodiment of the utility model, which is based on the previous embodiment, but is different from the first embodiment in that: a dust removal assembly 2 is arranged on the upper side of the polishing clamping assembly 1, and the dust removal assembly 2 includes a water tank 202, a water pump 201 is fixed to the upper wall of the mounting frame 101 on the left side of the water tank 202, a filter plate 203 is arranged on the upper side of the water tank 202 for filtering dust in the water, a dust removal box 205 is arranged on the right side of the water tank 202, a dust filter plate 2051 is arranged on the left side of the dust removal box 205 for coarse filtering of dust, and elastic members 205 are fixed to the front and rear ends of the lower wall of the dust removal box 205. 3, and the lower end of the elastic member 2053 is fixedly connected to the installation frame 101, a vibration motor 204 is fixed to the upper wall of the dust removal box 205, and a fan 206 is fixed to the upper wall of the installation frame 101 on the right side of the dust removal box 205. By utilizing the vibration motor 204 to work, the dust filter plate 2051 is vibrated under the action of the elastic member 2053 to shake off the dust on the surface of the dust filter plate 2051, and at the same time, the water pump 201 is used to transport the water containing the tile polishing dust to the upper side of the water tank 202, and the tile polishing dust in the water is filtered out under the action of the filter plate 203, so as to avoid greatly reducing the treatment effect.

[0036] Specifically, the water tank 202 is fixedly connected to the mounting frame 101, and an air outlet groove 2021 is provided below the filter plate 203 corresponding to the left wall of the water tank 202, and the filtered air is discharged to the outside of the water tank 202 through the air outlet groove 2021, and a boss 2022 is fixed along the edge of the lower wall of the filter plate 203 corresponding to the inner wall of the water tank 202, providing a placement platform for the filter plate 203, and the boss 2022 is arranged in a circular shape, and water pipes 2011 are fixed to the water inlet and outlet ends of the water pump 201, and the ends of the two water pipes 2011 away from the water pump 201 are respectively located on the upper and lower sides of the filter plate 203 corresponding to the inside of the water tank 202, so that the water pump 201 can transport sewage to the upper side of the water tank 202.

[0037] A limit strip 2052 is fixed on the right edge of the dust filter plate 2051 corresponding to the inner wall of the dust removal box 205 to limit the dust filter plate 2051. Under the action of the limit strip 2052, when the dust filter plate 2051 is replaced, the dust filter plate 2051 can be moved forward to achieve replacement. A box door 2055 is fixed to the front wall of the dust removal box 205 by bolts. The dust filter plate 2051 can be replaced by opening the box door 2055. Hoses 2054 are fixed to the left and right side walls of the dust removal box 205. The end of the hose 2054 on the left side away from the dust removal box 205 is located at the lower side of the water tank 202, and the end of the hose 2054 on the right side away from the dust removal box 205 is fixedly connected to the air inlet end of the fan 206, so that when the fan 206 is working, the airflow containing dust passes through the hose 2054 and enters the water tank 202 for water immersion treatment.

[0038] An air pipe 2061 is fixed to the air inlet end of the fan 206, and the air pipe 2061 is also made of soft material to prevent interference when the electric push rod 1011 is working. A hollow ring plate 207 is fixed to the end of the air pipe 2061 away from the fan 206, and a collecting cover 208 is fixed to the lower wall of the hollow ring plate 207. The collecting cover 208 is fixed to the lower wall of the motor 102, and perforations 2081 are evenly opened on the collecting cover 208 corresponding to the position of the hollow ring plate 207. When the fan 206 is working, the airflow passes through the perforations 2081 and enters the hollow ring plate 207, and then enters the air pipe 2061.

[0039] The rest of the structure is the same as that of the first embodiment.

[0040] The operating process of this embodiment is as follows: during polishing, the fan 206 works to make the collecting hood 208 in a negative pressure state. At this time, the dust-containing airflow passes through the air pipe 2061 and the hose 2054 to enter the interior of the dust removal box 205, and then enters the water tank 202 after the dust in the airflow is filtered by the dust filter plate 2051. At this time, the dust in the airflow is immersed in water, and then the air passes through the air outlet groove 2021 and is discharged to the outside of the water tank 202. When the dust filter plate 2051 needs to be cleaned, the vibration motor 204 is operated by operating the controller, and the dust filter plate 2051 is vibrated under the action of the elastic member 2053 to achieve cleaning. When cleaning the water, the water on the lower side of the water tank 202 is transported to the upper part of the water tank 202 by operating the water pump 201, and the water is cleaned under the action of the filter plate 203.

[0041] In addition, the pressure sensor 107, double-headed motor 105, electric motor 102, electric push rod 1011, fan 206, vibration motor 204 and water pump 201 in the dust removal device for removing tile polishing dust are all electrically connected to the single-chip microcomputer in the controller through conductive wires. At the same time, the electrical appliances in the dust removal device for removing tile polishing dust are existing technologies and their models are not limited here.

[0042] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0043] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to only specific implementation methods. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A dust removal device for removing polishing dust from ceramic tiles, comprising a polishing clamping assembly (1), the polishing clamping assembly (1) comprising a motor (102), a polishing disc (1021) being fixed to a power output shaft of the motor (102), a ceramic tile body (103) being arranged below the polishing disc (1021), and a placing plate (104) being arranged on the lower wall of the ceramic tile body (103), characterized in that: An electric push rod (1011) is fixed to the upper wall of the motor (102), a mounting frame (101) is fixed to the top of the electric push rod (1011), a double-headed motor (105) is fixed to the corresponding mounting frame (101) arranged below the placement plate (104), two power output shafts of the double-headed motor (105) are fixed with screws (1051), and the thread directions of the two screws (1051) are opposite, the external thread of the screw (1051) is connected to a moving block (106), and a clamping plate (109) is arranged on the side of the moving block (106) close to the tile body (103); A dust removal component (2) is arranged on the upper side of the polishing clamping component (1), and the dust removal component (2) comprises a water tank (202), a water pump (201) is fixed to the left of the water tank (202) corresponding to the upper wall of the installation frame (101), a filter plate (203) is arranged on the upper side of the water tank (202), a dust removal box (205) is arranged on the right side of the water tank (202), a dust filter plate (2051) is arranged on the left side inside the dust removal box (205), elastic parts (2053) are fixed to the front and rear ends of the lower wall of the dust removal box (205), and the lower end of the elastic part (2053) is fixedly connected to the installation frame (101), a vibration motor (204) is fixed to the upper wall of the dust removal box (205), and a fan (206) is fixed to the right of the dust removal box (205) corresponding to the upper wall of the installation frame (101).

2. A dust removal device for removing polishing dust from ceramic tiles according to claim 1, characterized in that: The installation frame (101) is arranged in a circular shape, and legs (1041) are fixed at four corner positions of the lower wall of the placement plate (104), and the legs (1041) are fixedly connected to the installation frame (101).

3. A dust removal device for removing polishing dust from ceramic tiles according to claim 1, characterized in that: A pressure sensor (107) is arranged between the moving block (106) and the clamping plate (109); an outer limit ring (1061) and an inner limit ring (1092) are respectively fixed to the side walls of the moving block (106) and the clamping plate (109) at the position where the pressure sensor (107) is located; an anti-slip pad (1091) is fixed to the side wall of the clamping plate (109) close to the tile body (103), and the anti-slip pad (1091) is in contact with the tile body (103).

4. A dust removal device for removing polishing dust from ceramic tiles according to claim 3, characterized in that: Connecting rods (108) are fixed at the four corners of the side wall of the clamping plate (109) close to the pressure sensor (107), and the connecting rods (108) pass through the moving block (106) and are loosely matched with the moving block (106). A protrusion (1081) is fixed at one end of the connecting rod (108) away from the clamping plate (109).

5. A dust removal device for removing polishing dust from ceramic tiles according to claim 1, characterized in that: The water tank (202) is fixedly connected to the installation frame (101); an air outlet groove (2021) is provided below the filter plate (203) corresponding to the left wall of the water tank (202); a boss (2022) is fixed along the edge of the lower wall of the filter plate (203) corresponding to the inner wall of the water tank (202); and the boss (2022) is arranged in a circular shape; water pipes (2011) are fixed to the water inlet and outlet ends of the water pump (201); and the ends of the two water pipes (2011) away from the water pump (201) are respectively located on the upper and lower sides of the filter plate (203) corresponding to the inside of the water tank (202).

6. A dust removal device for removing polishing dust from ceramic tiles according to claim 1, characterized in that: A limit strip (2052) is fixed on the right edge of the dust filter plate (2051) corresponding to the inner wall of the dust removal box (205); a box door (2055) is fixed to the front wall of the dust removal box (205) by bolts; hoses (2054) are fixed to the left and right side walls of the dust removal box (205); the end of the hose (2054) on the left side away from the dust removal box (205) is located at the lower side of the water tank (202); and the end of the hose (2054) on the right side away from the dust removal box (205) is fixedly connected to the air inlet end of the fan (206).

7. A dust removal device for removing polishing dust from ceramic tiles according to claim 6, characterized in that: An air pipe (2061) is fixed to the air inlet end of the fan (206), a hollow ring plate (207) is fixed to one end of the air pipe (2061) away from the fan (206), a collecting cover (208) is fixed to the lower wall of the hollow ring plate (207), and the collecting cover (208) is fixedly connected to the lower wall of the motor (102), and perforations (2081) are evenly opened on the collecting cover (208) corresponding to the position of the hollow ring plate (207).

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