Separating device
By designing a separation device including a support member, a first fixing member and a second fixing member, the problem of inconvenience in working and easy damage to the squeeze suction cup when the sealant material container is separated from the extrusion suction cup is solved, and the operation is realized Convenient, short time and safe separation effect.
Patent Information
- Application Number
- CN202421121196.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-21
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-05-21
AI Technical Summary
In the prior art, when the sealant material container is separated from the extrusion suction cup, it is inconvenient for people to work, takes a long time, and it is easy to cause damage to the extrusion suction cup, increasing maintenance costs. In addition, the existing methods are noisy and have safety risks.
A separation device is designed, including a support member, a first fixing member and a second fixing member. The first fixing member is fixed in the vertical direction, and the second fixing member is fixed in the horizontal direction. The extrusion suction cup is driven from the bottom of the sealing rubber container to the top and the second fixing member is fixed in the horizontal direction. Separation.
The sealant material container and the extrusion suction cup are normal separation, which is convenient to operate, feasible for single operation, short time, effectively protect the extrusion suction cup, reduce maintenance costs, and avoid noise and safety hazards.
Smart Images

Figure CN222450123U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of photovoltaics, in particular to a separation device. Background Art
[0002] Photovoltaic modules are the core and most important part of solar power generation systems. In the production process of photovoltaic modules, sealants are needed when connecting the packaging frame and the laminate in the assembly process. The sealant container is a barrel-shaped object. When in use, the sealant needs to be squeezed out with a round squeeze suction cup. When the sealant is used up, the squeeze suction cup needs to be pulled out of the barrel. In actual use, after the sealant is used up, the squeeze suction cup is lifted up with the hydraulic cylinder. Since the sealant has been used up, the weight of the sealant container is light, and the squeeze suction cup and the sealant container are in a vacuum state. The friction of the squeeze suction cup is large. At this time, two operators are often required to coordinate and handle it. The manual assistance holds the sealant container to increase the weight and pulls the sealant container down to facilitate the separation of the sealant container and the squeeze suction cup. The above manual operation is inconvenient and time-consuming, and may even cause the squeeze suction cup to be damaged by human beings, resulting in certain maintenance costs, which not only wastes manpower costs and time costs, but also aggravates the wear of accessories. In addition, in the prior art, a hammer is also used to vertically strike downward from multiple points on the upper edge of the sealant container, and this is repeated multiple times so that the extrusion suction cup is hard-forced to separate under the hammering. However, this method is noisy and has safety hazards. Utility Model Content
[0003] Based on this, it is necessary to provide a separation device. The separation device of the utility model can realize the normal separation of the sealant container and the squeeze suction cup, is easy to operate, can be operated by one person, takes less time, can effectively protect the squeeze suction cup during separation, ensure that the squeeze suction cup is not violently damaged, and reduce maintenance costs.
[0004] An embodiment of the present application provides a separation device.
[0005] A separation device comprises a supporting component, a first fixing component and a second fixing component; the first fixing component is installed on the supporting component to be used for fixing the sealant material container from the top to the edge of the sealant material container, thereby fixing the sealant material container in the vertical direction; the second fixing component is installed on the supporting component to be used for fixing the sealant material container from the outer side wall of the sealant material container, thereby fixing the sealant material container in the horizontal direction.
[0006] In some embodiments, the supporting component includes a top plate and a side plate, the top plate is connected to at least two oppositely arranged side plates, the supporting component is a gantry structure as a whole, the first fixing component is installed on the top plate, and the second fixing component is arranged on the side plate.
[0007] In some embodiments, the first fixing component includes a fixing hydraulic mechanism, and when in use, a hydraulic column of the fixing hydraulic mechanism is used to abut against a top edge of the sealant container.
[0008] In some embodiments, the first fixing component further includes a first contact top block, which is connected to the foot of the hydraulic column, and the first contact top block is used to assist in fixing the hydraulic column of the hydraulic mechanism to abut against the top edge of the sealant container.
[0009] In some embodiments, the first contact top piece is a woolen top piece.
[0010] In some embodiments, the second fixing component includes a screw rod, which passes through the side plate and is threadedly connected to the side plate. By controlling the rotation of the screw rod, the sealant container can be fixed from the outer wall of the sealant container.
[0011] In some embodiments, the second fixing component further includes a rotating member connected to an end of the screw rod located outside the side plate.
[0012] In some embodiments, the second fixing component further includes a second contact top block, and the second contact top block is connected to the end of the screw rod located inside the side plate.
[0013] In some embodiments, the second contact top piece is a woolen top piece.
[0014] In some embodiments, the second contact top block is curved, and the second contact top block can be matched with the outer side wall of the sealant container.
[0015] The above-mentioned separation device fixes the sealant container in the vertical direction by setting a first fixing component, and fixes the sealant container from the side wall of the sealant container by setting a second fixing component, so as to fix the sealant container in the horizontal direction, fix the sealant container in the horizontal direction and the vertical direction respectively, ensure that the position of the sealant container does not move, and then drive the hydraulic cylinder to drive the extrusion suction cup in the sealant container to move from the bottom of the sealant container to the top of the sealant container, and further detach from the sealant container to achieve the separation of the extrusion suction cup and the sealant container. The present application is easy to operate when realizing the normal separation of the sealant container and the extrusion suction cup, can be operated by one person, takes less time, and has low requirements on the operator. It can effectively protect the extrusion suction cup during the separation process to ensure that the extrusion suction cup is not damaged by violence, thereby reducing maintenance costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present application, and those skilled in the art can obtain other drawings based on these drawings without creative work.
[0017] In order to more completely understand the present application and its beneficial effects, the following description will be given in conjunction with the accompanying drawings. In the following description, the same reference numerals represent the same parts.
[0018] FIG1 is a front view of a separation device according to an embodiment of the present invention;
[0019] FIG. 2 is a side schematic diagram of a separation device according to an embodiment of the present invention.
[0020] Description of Reference Numerals
[0021] 10. Separation device; 100. Support component; 110. Top plate; 120. Side plate; 200. First fixed component; 210. Fixed hydraulic mechanism; 220. First contact top block; 300. Second fixed component; 310. Screw; 320. Rotating member; 330. Second contact top block; 20. Extrusion suction cup; 30. Sealant container; 40. Hydraulic cylinder. DETAILED DESCRIPTION
[0022] In order to make the above-mentioned purposes, features and advantages of the utility model more obvious and easy to understand, the specific implementation methods of the utility model are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the utility model. However, the utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the utility model, so the utility model is not limited by the specific embodiments disclosed below.
[0023] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0024] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0025] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0026] In the description of the present utility model, "several" means more than one, "many" means more than two, "greater than", "less than", "exceed" etc. are understood to exclude the number itself, and "above", "below", "within" etc. are understood to include the number itself. If there is a description of "first" or "second", it is only used to distinguish the technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
[0027] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.
[0028] The embodiment of the present application provides a separation device to solve the problems in the prior art that when separating the sealant container and the extrusion suction cup, manual work is inconvenient and time-consuming, and may even cause the extrusion suction cup to be damaged or worn by humans, resulting in certain maintenance costs; and the method of using a hammer to vertically knock downward from multiple points on the upper edge of the sealant container has a high noise and potential safety hazards. The separation device will be described below in conjunction with the accompanying drawings.
[0029] The separation device 10 provided in the embodiment of the present application is exemplified as shown in FIG1 , which is a front schematic diagram of the separation device 10 provided in the embodiment of the present application. The fixed sealant barrel of the present application is easily separated from the extrusion suction cup 20. In order to more clearly illustrate the structure of the separation device 10, the separation device 10 will be introduced in conjunction with the accompanying drawings.
[0030] A separation device 10 includes a support component 100, a first fixing component 200, and a second fixing component 300. The first fixing component 200 is mounted on the support component 100 to be fixed to the edge of the sealant container 30 from the top of the sealant container 30, thereby fixing the sealant container 30 in the vertical direction. The second fixing component 300 is mounted on the support component 100 to be fixed to the outer side wall of the sealant container 30, thereby fixing the sealant container 30 in the horizontal direction.
[0031] The separation device 10 of the present application fixes the sealant container 30 in the vertical direction by setting a first fixing component 200, and fixes the sealant container 30 from the outer side wall of the sealant container 30 by setting a second fixing component 300, thereby fixing the sealant container 30 in the horizontal direction, and fixing the sealant container 30 in the horizontal direction and the vertical direction respectively to ensure that the position of the sealant container 30 does not move, and then drives the hydraulic cylinder 40 to drive the extrusion suction cup 20 in the sealant container 30 to move from the bottom of the sealant container 30 to the top of the sealant container 30, and further detaches from the sealant container 30, thereby realizing the separation of the extrusion suction cup 20 and the sealant container 30.
[0032] In some embodiments, the support component 100 includes a top plate 110 and a side plate 120. The top plate 110 is connected to at least two oppositely disposed side plates 120. The support component 100 is a gantry structure as a whole. The first fixing component 200 is installed on the top plate 110. The side plate 120 is provided with a second fixing component 300.
[0033] In some embodiments, the first fixing component 200 includes a fixing hydraulic mechanism 210. When in use, as shown in FIG. 1 , the hydraulic column of the fixing hydraulic mechanism 210 is used to abut against the top edge of the sealant container 30.
[0034] In some embodiments, the first fixing component 200 further includes a first contact top block 220. The first contact top block 220 is connected to the foot of the hydraulic column, and the first contact top block 220 is used to assist in fixing the hydraulic column of the hydraulic mechanism 210 against the top edge of the sealant container 30.
[0035] In some embodiments, the first contact top block 220 is a woolen top block. It is not difficult to understand that the first contact top block 220 can also be other types of top blocks, such as a rubber top block.
[0036] In some embodiments, the second fixing member 300 includes a screw 310. The screw 310 is passed through the side plate 120 and is threadedly connected to the side plate 120. The screw 310 is controlled to rotate to fix the sealant container 30 from the outer wall of the sealant container 30. The screw 310 can rotate under the action of an external force. When the screw 310 rotates to contact the outer wall of the sealant container 30, the sealant container 30 can be fixed. The present application realizes the fixing of the sealant container 30 at different angles in the horizontal direction by setting the screws 310 on the outer wall at relative positions.
[0037] In some embodiments, please refer to FIG. 2, which is a front view of the separation device 10 provided in the embodiment of the present application, and the second fixing component 300 further includes a rotating member 320. The rotating member 320 is connected to the end of the screw rod 310 located outside the side plate 120. The setting of the rotating member 320 is convenient for the operator to hold and operate.
[0038] In some embodiments, the second fixing member 300 further includes a second contact top block 330. The second contact top block 330 is connected to the end of the screw rod 310 located inside the side plate 120. The second contact top block 330 can assist the screw rod 310 in fixing the sealant container 30 in the horizontal direction.
[0039] In some embodiments, the second contact top block 330 is a woolen top block. It is not difficult to understand that the second contact top block 330 can also be other types of top blocks, such as a rubber top block.
[0040] In some embodiments, the second contact top block 330 is curved. The second contact top block 330 can be adapted to the outer side wall of the sealant container 30. The curved second contact top block 330 can be matched with the outer side wall of the curved surface of the sealant container 30 to improve the contact and matching stability.
[0041] When the separation device 10 is used to separate the squeeze suction cup 20 from the sealant container 30, the method of using the separation device 10 includes the following steps:
[0042] When the squeeze suction cup 20 moves to the bottom position of the sealant container 30 , it means that the sealant in the sealant container 30 has been used up. At this time, the squeeze suction cup 20 in the sealant container 30 needs to be separated from the sealant container 30 .
[0043] First, the operating device sets the hydraulic columns on both sides of the fixed hydraulic mechanism 210 of the first fixed component 200 at the top edge of the sealant container 30, so that the fixed hydraulic mechanism 210 fixes the sealant container 30 in the vertical direction, so that the sealant container 30 cannot move freely in the vertical direction. Then, the rotating member 320 is manually or electrically controlled to rotate so that the screw 310 is screwed toward the sealant container 30 until the second contact top block 330 contacts the sealant container 30. In this way, the sealant container 30 is fixed in both the vertical direction and the horizontal direction.
[0044] Secondly, the top column of the hydraulic cylinder 40 is moved upward with the squeeze suction cup 20 to ensure that the squeeze suction cup 20 can move in the vertical direction and protect the edge of the squeeze suction cup 20 from deformation. When the squeeze suction cup 20 reaches the uppermost edge of the sealant container 30, the hydraulic cylinder 40 is stopped, and the hydraulic columns on both sides of the fixed hydraulic mechanism 210 are moved upward and no longer contact the edge of the sealant container 30 to avoid interference between the first contact top block 220 and the squeeze suction cup 20. Then, the hydraulic cylinder 40 is continued to be operated to move the squeeze suction cup 20 upward in the vertical direction until the squeeze suction cup 20 is completely separated from the sealant container 30. After separation, the separation device 10 can be removed from the sealant container 30.
[0045] In summary, the present application is easy to operate when achieving the normal separation of the sealant container 30 and the extrusion suction cup 20, takes little time, and has low requirements on operators. During the separation process, the extrusion suction cup 20 can be effectively protected to ensure that the extrusion suction cup 20 is not violently damaged, thereby reducing maintenance costs.
[0046] In the above embodiments, the description of each embodiment has its own emphasis. For parts that are not described in detail in a certain embodiment, reference can be made to the relevant descriptions of other embodiments.
[0047] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0048] The above-mentioned embodiments only express several implementation methods of the utility model, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the patent of the utility model. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the utility model, and these all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.
Claims
1. A separation device (10), characterized in that: The invention comprises a supporting component (100), a first fixing component (200) and a second fixing component (300); the first fixing component (200) is installed on the supporting component (100) to be fixed to the edge of the sealing material container (30) from the top of the sealing material container (30), so as to fix the sealing material container (30) in the vertical direction; the second fixing component (300) is installed on the supporting component (100) to be fixed to the outer side wall of the sealing material container (30), so as to fix the sealing material container (30) in the horizontal direction.
2. The separation device (10) according to claim 1, characterized in that The support component (100) comprises a top plate (110) and a side plate (120); the top plate (110) is connected to at least two oppositely arranged side plates (120); the support component (100) is a gantry structure as a whole; the first fixing component (200) is mounted on the top plate (110); and the second fixing component (300) is mounted on the side plate (120).
3. The separation device (10) according to claim 1, characterized in that The first fixing component (200) comprises a fixing hydraulic mechanism (210). When in use, the hydraulic column of the fixing hydraulic mechanism (210) is used to abut against the top edge of the sealing glue container (30).
4. The separation device (10) according to claim 3, characterized in that The first fixing component (200) further comprises a first contact top block (220), wherein the first contact top block (220) is connected to the foot of the hydraulic column, and the first contact top block (220) is used to assist in fixing the hydraulic column of the hydraulic mechanism (210) against the top edge of the sealant container (30).
5. The separation device (10) according to claim 4, characterized in that The first contact top block (220) is a woolen top block.
6. The separation device (10) according to claim 2, characterized in that The second fixing component (300) includes a screw (310), which is passed through the side plate (120) and threadedly connected to the side plate (120). By controlling the rotation of the screw (310), the sealant container (30) can be fixed from the outer wall of the sealant container (30).
7. The separation device (10) according to claim 6, characterized in that The second fixing component (300) further comprises a rotating member (320), wherein the rotating member (320) is connected to an end portion of the screw rod (310) located outside the side plate (120).
8. The separation device (10) according to claim 6, characterized in that The second fixing component (300) further comprises a second contact top block (330), wherein the second contact top block (330) is connected to the end of the screw rod (310) located inside the side plate (120).
9. The separation device (10) according to claim 8, characterized in that The second contact top block (330) is a woolen top block.
10. The separation device (10) according to claim 9, characterized in that The second contact top block (330) is curved, and the second contact top block (330) can be matched with the outer side wall of the sealing glue container (30).