Rapid discharging device for cutting injection molding pipe

By introducing positioning cutting components and ranging sensors into the injection molded pipe cutting device, the laser signal ranging and display length values ​​are used to solve the problems of cutting error and low efficiency caused by unsmooth surface of the plastic pipe, and more efficient and accurate Cutting process.

CN222450476UActive Publication Date: 2025-02-11SHIJIAZHUANG WEIJIU PIPE IND CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421256123.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-04
Publication Date
2025-02-11
Estimated Expiration
2034-06-04

AI Technical Summary

Technical Problem

In the prior art, due to the unsmooth surface of some plastic pipes, the staff may easily have errors when drawing lines before cutting, which affects the cutting accuracy, and the pre-drawing mark preparation step takes too long, resulting in Cutting efficiency is reduced.

Method used

A quick cut device for cutting injection molded pipes is designed, including positioning cutting assembly and ranging sensor. Through laser signal distance measurement, the distance between the slider and the inner wall of the chassis is calculated and the length value is displayed on the display screen. The staff can control the slider to move to the appropriate cutting position, reducing marking errors and improving cutting efficiency .

Benefits of technology

By reducing the error and preparation time of marking before cutting, the cutting accuracy and efficiency are improved, and the operation difficulty of staff is reduced.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222450476U_ABST
    Figure CN222450476U_ABST
Patent Text Reader

Abstract

The utility model discloses a quick blanking device for injection molding pipe cutting, which comprises a case, a display panel, a positioning cutting component and a blanking component, the bottom of the case is fixedly mounted with the top of a workbench, the display panel is arranged on the side surface of the case, the side surface of the positioning cutting component is fixedly mounted with the inner surface of the case, and the blanking component is arranged on the top of the case. The positioning cutting assembly comprises a limiting frame plate, a first motor, a threaded rod and a sliding block, the side face of the limiting frame plate and the inner surface of the machine box are fixedly installed, the side end of the first motor and the side face of the limiting frame plate are fixedly installed, the end of the threaded rod and the output end of the first motor are fixedly installed, and the inner surface of the sliding block is in threaded connection with the outer surface of the threaded rod. The outer surface of the sliding block and the inner surface of the limiting frame plate are movably installed, and the top of the discharging assembly and the bottom of the workbench are fixedly installed. And by arranging the positioning cutting assembly, the pre-steps of cutting machining are reduced, the cutting efficiency is improved, errors generated by marking can be reduced, and the effect of improving the cutting precision is achieved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of blanking devices, and more specifically, to a fast blanking device for cutting injection-molded pipes. Background Art

[0002] Injection molded pipes are plastic pipes manufactured through the injection molding process and are widely used in construction, industry, medical and other fields. Injection molded pipe cutting refers to the process of cutting plastic pipes produced during the injection molding process into specific lengths by using cutting equipment.

[0003] However, this process usually requires workers to measure and mark the plastic pipes according to the required cutting length, and then use special equipment to accurately cut the long strips of injection molded pipes to meet the requirements of specific products or projects. Since the surface of some plastic pipes is not smooth, it is easy for workers to make errors when marking them, which in turn affects the subsequent cutting process. In addition, the pre-marking preparation step takes too long, resulting in reduced actual cutting efficiency. Utility Model Content

[0004] In order to overcome the above-mentioned defects of the prior art, the utility model provides a rapid feeding device for cutting injection molded pipes, so as to solve the problem in the prior art that due to the uneven surface of some plastic pipes, errors are easily made when workers draw lines and mark them, thereby affecting the subsequent cutting process.

[0005] In order to solve the above technical problems, the utility model provides the following technical solutions: a fast feeding device for cutting injection molding pipes, comprising:

[0006] Workbench;

[0007] A chassis, the bottom of which is fixedly mounted on the top of the workbench;

[0008] A display panel, wherein the display panel is arranged on a side of the chassis;

[0009] A positioning and cutting assembly, wherein the side of the positioning and cutting assembly is fixedly mounted on the inner surface of the chassis, and the positioning and cutting assembly comprises a limit frame, a first motor, a threaded rod, and a slider. The side of the limit frame is fixedly mounted on the inner surface of the chassis, the side end of the first motor is fixedly mounted on the side of the limit frame, the end of the threaded rod is fixedly mounted on the output end of the first motor, the inner surface of the slider is threadedly connected to the outer surface of the threaded rod, and the outer surface of the slider is movably mounted on the inner surface of the limit frame;

[0010] A material unloading component, the top of which is fixedly mounted to the bottom of the workbench.

[0011] Among them, there are a fastening component, a dust collection component, and a support column, wherein the bottom of the fastening component is fixedly installed on the top of the workbench, the dust collection component is arranged in the middle of the workbench, and the top of the support column is fixedly installed on the bottom of the workbench.

[0012] Among them, the fastening assembly includes a supporting seat, a fixing plate, an electric telescopic rod, and a splint. The bottom of the supporting seat is fixedly installed on the top of the workbench, the side of the fixing plate is fixedly installed on the outer surface of the chassis, the top of the electric telescopic rod is fixedly installed on the bottom of the fixing plate, and the top of the splint is fixedly installed on the bottom end of the electric telescopic rod.

[0013] Among them, the positioning and cutting assembly also includes a cylinder, a second motor, a saw blade, and a distance measuring sensor. The top of the cylinder is fixedly installed on the bottom of the slider, the top of the second motor is fixedly installed on the bottom of the cylinder, the middle of the saw blade is fixedly installed on the output end of the second motor, the side end of the distance measuring sensor is fixedly installed on the side of the slider, and the distance measuring sensor is electrically connected to the display panel.

[0014] Among them, the unloading assembly includes a material holding box, a slope filter plate, a third motor, a connecting column, and a supporting plate. The top of the material holding box is fixedly installed on the bottom of the workbench, the outer surface of the slope filter plate is fixedly installed on the inner surface of the material holding box, the side end of the third motor is fixedly installed on the outer surface of the chassis, the end of the connecting column is fixedly installed on the output end of the third motor, and the end of the supporting plate is fixedly installed on the outer surface of the connecting column.

[0015] Among them, the dust suction assembly includes a connecting plate, a dust collecting box, a connecting pipe, and a fan. The top of the connecting plate is fixedly installed on the bottom of the workbench, the bottom of the dust collecting box is movably installed on the surface of the connecting plate, one end of the connecting pipe is fixedly installed on the side of the dust collecting box, the other end of the connecting pipe is fixedly installed on the side of the material containing box, the bottom of the fan is fixedly installed on the top of the workbench, and the side end of the fan is fixedly installed on the side of the dust collecting box.

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] In the above scheme, by setting a positioning and cutting component, the ranging sensor is started through the display panel, the ranging sensor sends out a laser signal, and the laser signal is transmitted outward until it touches the inner wall of the chassis and returns. The ranging sensor receives the returned laser signal and transmits the information to the display panel. The display panel records the time difference between the emission and reception of the laser signal, thereby calculating the distance between the slider and the inner wall of the chassis, and displays the length value on the display screen of the chassis. At this time, the staff can control the rotation angle of the first motor to control the slider to move to the appropriate cutting position, and then start the second motor to rotate the saw blade. Then, start the cylinder again, so that the connected saw blade moves downward and cuts the plastic pipe, reducing the pre-steps of the cutting process, improving the cutting efficiency, and reducing the error caused by the marking, thereby achieving the effect of improving the cutting accuracy.

[0018] In the above scheme, by setting up a dust suction component, during the process of cutting the plastic pipe, the cut plastic pipe and the generated waste chips will fall from the inside of the chassis into the inside of the material holding box, the plastic pipe will roll to the side of the material holding box through the slope filter plate inside the material holding box, and the waste chips will fall to the bottom of the material holding box through the holes on the slope filter plate. At the same time, the fan can be started, and the waste chips generated by the processing will enter the dust collecting box along the inner surface of the connecting pipe for collection, so as to prevent the waste chips from flying into the air or mixing and adhering to the surface of the plastic pipe, thereby affecting the working environment or the surface quality of the plastic pipe. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the fastening assembly structure of the utility model;

[0021] Figure 3 This is a schematic diagram of the structure of the positioning and cutting assembly of the utility model;

[0022] Figure 4 This is a schematic diagram of the structure of the blanking component of the utility model;

[0023] Figure 5 This is a schematic diagram of the structure of the dust collection component of the utility model.

[0024] [reference numerals]

[0025] 1. Workbench; 2. Chassis; 3. Display panel; 4. Fastening assembly; 5. Positioning and cutting assembly; 6. Unloading assembly; 7. Dust collection assembly; 8. Support column; 40. Support seat; 41. Fixing plate; 42. Electric telescopic rod; 43. Clamp; 50. Limit frame plate; 51. First motor; 52. Threaded rod; 53. Slider; 54. Cylinder; 55. Second motor; 56. Saw blade; 57. Distance sensor; 60. Material box; 61. Slope filter plate; 62. Third motor; 63. Connecting column; 64. Support plate; 70. Connecting plate; 71. Dust box; 72. Connecting pipe; 73. Fan. DETAILED DESCRIPTION

[0026] In order to make the technical problems to be solved, technical solutions and advantages of the present invention more clear, a detailed description will be given below in conjunction with the accompanying drawings and specific embodiments.

[0027] As attached Figure 1 To Attachment Figure 5 The embodiment of the utility model provides a rapid feeding device for cutting injection molding pipes, comprising:

[0028] Workbench 1;

[0029] A chassis 2, the bottom of which is fixedly mounted on the top of the workbench 1;

[0030] A display panel 3, which is arranged on a side of the chassis 2;

[0031] The positioning and cutting assembly 5, the side of the positioning and cutting assembly 5 is fixedly installed with the inner surface of the chassis 2, and the positioning and cutting assembly 5 includes a limit frame plate 50, a first motor 51, a threaded rod 52, and a slider 53. The side of the limit frame plate 50 is fixedly installed with the inner surface of the chassis 2, the side end of the first motor 51 is fixedly installed with the side of the limit frame plate 50, the end of the threaded rod 52 is fixedly installed with the output end of the first motor 51, the inner surface of the slider 53 is threadedly connected with the outer surface of the threaded rod 52, and the outer surface of the slider 53 is movably installed with the inner surface of the limit frame plate 50;

[0032] A material blanking assembly 6 , the top of which is fixedly mounted to the bottom of the workbench 1 .

[0033] Among them, the fastening component 4, the dust collection component 7, and the support column 8, the bottom of the fastening component 4 is fixedly installed with the top of the workbench 1, the dust collection component 7 is arranged in the middle of the workbench 1, and the top of the support column 8 is fixedly installed with the bottom of the workbench 1.

[0034] The fastening assembly 4 includes a supporting seat 40, a fixing plate 41, an electric telescopic rod 42, and a clamping plate 43. The bottom of the supporting seat 40 is fixedly mounted on the top of the workbench 1, the side of the fixing plate 41 is fixedly mounted on the outer surface of the chassis 2, the top of the electric telescopic rod 42 is fixedly mounted on the bottom of the fixing plate 41, and the top of the clamping plate 43 is fixedly mounted on the bottom end of the electric telescopic rod 42;

[0035] By setting up the fastening component 4 and controlling the electric telescopic rod 42, the clamping plate 43 is driven to move downward, so that the clamping plate 43 and the supporting seat 40 clamp and fix the plastic pipe, thereby improving the stability of the cutting process. After the cutting is completed, the fastening component 4 can be controlled to release the fixation of the plastic pipe, and then the plastic pipe can be pushed into the inside of the chassis 2 again to continue cutting.

[0036] Among them, the positioning and cutting component 5 also includes a cylinder 54, a second motor 55, a saw blade 56, and a distance sensor 57. The top of the cylinder 54 is fixedly installed on the bottom of the slider 53, the top of the second motor 55 is fixedly installed on the bottom of the cylinder 54, the middle of the saw blade 56 is fixedly installed on the output end of the second motor 55, the side end of the distance sensor 57 is fixedly installed on the side of the slider 53, and the distance sensor 57 is electrically connected to the display panel 3.

[0037] The unloading assembly 6 includes a material holding box 60, a slope filter plate 61, a third motor 62, a connecting column 63, and a supporting plate 64. The top of the material holding box 60 is fixedly mounted to the bottom of the workbench 1, the outer surface of the slope filter plate 61 is fixedly mounted to the inner surface of the material holding box 60, the side end of the third motor 62 is fixedly mounted to the outer surface of the chassis 2, the end of the connecting column 63 is fixedly mounted to the output end of the third motor 62, and the end of the supporting plate 64 is fixedly mounted to the outer surface of the connecting column 63;

[0038] By setting up the supporting plate 64, the supporting plate 64 can provide support for the plastic pipe against the inner wall of the chassis 2, and when the cutting is completed, the third motor 62 can be started to rotate the connecting column 63 connected to the output end of the third motor 62, thereby driving the supporting plate 64 to rotate, so that the cut plastic pipe rolls along the surface of the supporting plate 64 into the material box 60 for collection, thereby improving the efficiency of material unloading.

[0039] Among them, the dust suction component 7 includes a connecting plate 70, a dust box 71, a connecting pipe 72, and a fan 73. The top of the connecting plate 70 is fixedly installed on the bottom of the workbench 1, the bottom of the dust box 71 is movably installed on the surface of the connecting plate 70, one end of the connecting pipe 72 is fixedly installed on the side of the dust box 71, the other end of the connecting pipe 72 is fixedly installed on the side of the material holding box 60, the bottom of the fan 73 is fixedly installed on the top of the workbench 1, and the side end of the fan 73 is fixedly installed on the side of the dust box 71.

[0040] The working process of the utility model is as follows:

[0041] First, the plastic pipe is placed into the chassis 2 through the opening on the chassis 2, and the side of the plastic pipe is against the inner surface of the chassis 2. Then, the electric telescopic rod 42 is started to control the extension of the electric telescopic rod 42, and the clamping plate 43 is pushed downward, so that the clamping plate 43 clamps the plastic pipe and the supporting seat 40. Then, the first motor 51 is started, and the threaded rod 52 connected to the output end of the first motor 51 rotates, and the slider 53 outside the threaded rod 52 moves along the outer surface of the threaded rod 52 and the inner surface of the limit frame plate 50.

[0042] At the same time, the distance sensor 57 is started through the display panel 3, and the distance sensor 57 sends out a laser signal. The laser signal is transmitted outward until it touches the inner wall of the chassis 2 and then returns. The distance sensor 57 receives the returned laser signal and transmits the information to the display panel 3. The display panel 3 records the time difference between the emission and reception of the laser signal, thereby calculating the distance between the slider 53 and the inner wall of the chassis 2, and displays the length value on the display screen of the chassis 2. At this time, the staff can control the rotation angle of the first motor 51 to control the slider 53 to move to a suitable cutting position, and then start the second motor 55 to rotate the saw blade 56, and then start the cylinder 54 to make the connected saw blade 56 move downward and cut the plastic pipe;

[0043] When the cutting is completed, the third motor 62 can be started, and the connecting column 63 connected to the output end of the third motor 62 can rotate, driving the supporting plate 64 to rotate, so that the cut plastic pipe rolls along the surface of the supporting plate 64 into the material box 60 for collection;

[0044] During the process of cutting the plastic pipe, the cut plastic pipe and the waste chips generated will fall from the inside of the chassis 2 into the inside of the material holding box 60. The plastic pipe will roll to the side of the material holding box 60 through the slope filter plate 61 inside the material holding box 60, and the waste chips will fall to the bottom of the material holding box 60 through the holes on the slope filter plate 61. At the same time, the fan 73 can be started, and the waste chips generated by the processing will enter the dust collecting box 71 along the inner surface of the connecting pipe 72 for collection.

[0045] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;

[0046] Secondly: In the drawings of the embodiments disclosed in the present utility model, only the structures related to the embodiments disclosed in the present utility model are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;

[0047] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.

Claims

1. A rapid feeding device for cutting injection molded pipes, characterized in that: include Workbench (1); A chassis (2), the bottom of which is fixedly mounted on the top of the workbench (1); A display panel (3), wherein the display panel (3) is arranged on a side surface of the chassis (2); A positioning and cutting assembly (5), wherein the side surface of the positioning and cutting assembly (5) is fixedly mounted on the inner surface of the chassis (2), and the positioning and cutting assembly (5) comprises a limiting frame plate (50), a first motor (51), a threaded rod (52), and a slider (53); the side surface of the limiting frame plate (50) is fixedly mounted on the inner surface of the chassis (2), the side end of the first motor (51) is fixedly mounted on the side surface of the limiting frame plate (50), the end of the threaded rod (52) is fixedly mounted on the output end of the first motor (51), the inner surface of the slider (53) is threadedly connected to the outer surface of the threaded rod (52), and the outer surface of the slider (53) is movably mounted on the inner surface of the limiting frame plate (50); A material unloading component (6), the top of which is fixedly mounted on the bottom of the workbench (1).

2. A rapid feeding device for cutting injection molded pipes according to claim 1, characterized in that: A fastening component (4), a dust collection component (7), and a support column (8), wherein the bottom of the fastening component (4) is fixedly mounted on the top of the workbench (1), the dust collection component (7) is arranged in the middle of the workbench (1), and the top of the support column (8) is fixedly mounted on the bottom of the workbench (1).

3. A rapid feeding device for cutting injection molded pipes according to claim 2, characterized in that: The fastening assembly (4) comprises a supporting seat (40), a fixing plate (41), an electric telescopic rod (42), and a clamping plate (43); the bottom of the supporting seat (40) is fixedly mounted to the top of the workbench (1); the side of the fixing plate (41) is fixedly mounted to the outer surface of the chassis (2); the top of the electric telescopic rod (42) is fixedly mounted to the bottom of the fixing plate (41); and the top of the clamping plate (43) is fixedly mounted to the bottom end of the electric telescopic rod (42).

4. A rapid material removal device for cutting injection molded pipes according to claim 1, characterized in that: The positioning and cutting assembly (5) also includes a cylinder (54), a second motor (55), a saw blade (56), and a distance sensor (57). The top of the cylinder (54) is fixedly mounted on the bottom of the slider (53), the top of the second motor (55) is fixedly mounted on the bottom of the cylinder (54), the middle of the saw blade (56) is fixedly mounted on the output end of the second motor (55), the side end of the distance sensor (57) is fixedly mounted on the side of the slider (53), and the distance sensor (57) is electrically connected to the display panel (3).

5. The rapid feeding device for cutting injection molded pipes according to claim 1, characterized in that: The unloading assembly (6) comprises a material holding box (60), an inclined filter plate (61), a third motor (62), a connecting column (63), and a supporting plate (64); the top of the material holding box (60) is fixedly mounted to the bottom of the workbench (1); the outer surface of the inclined filter plate (61) is fixedly mounted to the inner surface of the material holding box (60); the side end of the third motor (62) is fixedly mounted to the outer surface of the chassis (2); the end of the connecting column (63) is fixedly mounted to the output end of the third motor (62); and the end of the supporting plate (64) is fixedly mounted to the outer surface of the connecting column (63).

6. A rapid material cutting device for injection molding pipe cutting according to claim 2, characterized in that: The dust collecting assembly (7) comprises a connecting plate (70), a dust collecting box (71), a connecting pipe (72), and a fan (73); the top of the connecting plate (70) is fixedly mounted on the bottom of the workbench (1); the bottom of the dust collecting box (71) is movably mounted on the surface of the connecting plate (70); one end of the connecting pipe (72) is fixedly mounted on the side of the dust collecting box (71); the other end of the connecting pipe (72) is fixedly mounted on the side of the material containing box (60); the bottom of the fan (73) is fixedly mounted on the top of the workbench (1); and the side end of the fan (73) is fixedly mounted on the side of the dust collecting box (71).