Hydraulic mechanical safety device

By designing hydraulic machinery safety devices with push rods, feed plates, infrared sensors and adjustment mechanisms on hydraulic machinery, the problem that staff members are prone to being crushed when operating the hydraulic machine is solved, and the effect of improving equipment safety is achieved.

CN222451477UActive Publication Date: 2025-02-11ZHENJIANG JUNZHISHENG EQUIPMENT MANUFACTURING CO LTD
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Patent Information

Application Number
CN202420215014.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-30
Publication Date
2025-02-11
Estimated Expiration
2034-01-30

AI Technical Summary

Technical Problem

When using existing hydraulic presses, the hands of the staff are easily pressed by the hydraulic machinery's processing head when operating the workpiece, which poses safety risks.

Method used

A hydraulic mechanical safety device is designed, including a push rod, a feeding plate, an infrared sensor and an adjustment mechanism. Push rod and feed plate are used to push the workpiece to the processing position to avoid direct operation by the staff; infrared sensors are used to monitor whether there is someone below the processing plate and interrupt the movement of the brake in time; adjustment mechanisms are used to adjust the position of the positioning plate, which is convenient. Controls the machining position of the workpiece.

Benefits of technology

Through this device, the staff does not need to extend their hands below the processing plate when loading the material, avoiding the risk of being crushed, enhancing the safety of the equipment, and further improving the safety of the equipment through infrared sensor monitoring.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of hydraulic machinery, and particularly discloses a hydraulic machinery safety device which comprises a machine body and a brake installed in the machine body, a machining plate is installed at the output end of the brake, an infrared sensor is installed at the bottom of the machining plate, and a machining table is installed on the front side of the machine body. A sliding groove is formed in the machining table, a push rod is slidably mounted in the sliding groove, and the upper end of the push rod is fixedly connected with a feeding plate used for pushing workpieces. Through the arrangement of the push rod and the feeding plate, a workpiece can be pushed to a machining position, the hands of a worker do not need to stretch to the position below the machining plate when the worker conducts feeding, the worker can be prevented from being crushed, the safety of equipment is improved, the position below the machining plate is monitored through the infrared sensor, and the machining efficiency is improved. And when the human body part is monitored to appear below the processing plate, the movement of the brake can be interrupted in time, so that the safety of the equipment is further improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of hydraulic machinery, and in particular relates to a hydraulic machinery safety device. Background Art

[0002] A hydraulic press is a machine that uses the static pressure of liquid to process metal, plastic, rubber, wood, powder and other products. It is often used in pressing and forming processes, such as forging, stamping, cold extrusion, straightening, bending, flanging, sheet metal drawing, powder metallurgy, press fitting, etc.

[0003] When using an existing hydraulic press, workers usually put the workpiece into the processing position by hand, and the hydraulic machine has a large pressure during use. If the worker is not careful (for example, the hand is not removed from the workpiece, and the brake is driven to process the workpiece), the hand will be pressed by the processing head of the hydraulic machine, which poses a certain safety hazard. Therefore, the utility model provides a hydraulic machine safety device to solve the above-mentioned problems. Utility Model Content

[0004] The utility model aims to provide a hydraulic mechanical safety device to solve the problem in the prior art that when the equipment is in use, the hands of the workers are easily crushed if they are not careful.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A hydraulic machinery safety device comprises a machine body and a brake installed in the machine body, a processing plate is installed at the output end of the brake, and an infrared sensor is installed at the bottom of the processing plate;

[0007] A processing table is installed on the front side of the machine body, a slide groove is provided inside the processing table, a push rod is slidably installed inside the slide groove, and a feeding plate for pushing the workpiece is fixedly connected to the upper end of the push rod;

[0008] A positioning plate is slidably mounted on the top of the processing table, an adjusting mechanism for adjusting the position of the positioning plate is arranged on the positioning plate, and a driving part for driving the adjusting mechanism is arranged on one side of the machine body.

[0009] Preferably, limit plates are movably installed on both sides of the top of the processing table, and a plurality of installation grooves for the limit plates to be inserted are provided on the top of the processing table.

[0010] Preferably, a spring is fixedly connected to the lower end of the push rod, and one end of the spring away from the push rod is fixedly connected to the inner wall of the slide groove.

[0011] Preferably, the adjustment mechanism includes a rotating shaft, both ends of the rotating shaft are fixedly connected with gear one, a connecting rod is rotatably installed on one side of the gear one, a fixing rod is rotatably installed on the lower end of the connecting rod, and the end of the fixing rod is fixedly installed on the side of the positioning plate.

[0012] Preferably, the driving part includes a motor, a hanger for fixing the power supply motor is installed on the side of the body, and the output end of the motor is fixedly connected to gear 2, and the gear 2 is meshed with gear 1.

[0013] Preferably, a matching belt and belt buckle are installed at the front end of the processing table, and the belt and belt buckle are respectively arranged on both sides of the slide groove.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] 1. The utility model can push the workpiece to the processing position by arranging a push rod and a feeding plate, so that the staff does not need to extend their hands under the processing plate when loading materials, thereby avoiding the staff from being crushed and enhancing the safety of the equipment. The infrared sensor is used to monitor the area under the processing plate. When it is detected that a human body part appears under the processing plate, the movement of the brake can be interrupted in time, further improving the safety of the equipment.

[0016] 2. The utility model provides a positioning plate and an adjusting mechanism. The adjusting mechanism can adjust the position of the positioning plate. When the feeding plate pushes the workpiece, it only needs to push the workpiece until it abuts against the positioning plate, thereby conveniently controlling the processing position of the workpiece.

[0017] 3. The utility model can guide the movement of the workpiece when the feed plate pushes the workpiece by setting a limit plate to prevent the workpiece from shifting, and is provided with multiple installation slots to adjust the distance between the two limit plates, so that the equipment can be suitable for workpieces of different sizes. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a three-dimensional diagram of the utility model;

[0019] Figure 2 for Figure 1 The enlarged view of point A is shown;

[0020] Figure 3 for Figure 1 The local structure schematic diagram shown;

[0021] Figure 4 for Figure 3 Cross-sectional view shown.

[0022] In the figure:

[0023] 1. Machine body; 2. Brake; 3. Processing plate; 4. Processing table; 5. Positioning plate; 6. Infrared sensor; 7. Adjusting mechanism; 71. Rotating shaft; 73. Connecting rod; 74. Fixing rod; 75. Gear 1; 8. Driving unit; 81. Motor; 82. Gear 2; 84. Hanger; 9. Limiting plate; 10. Mounting slot; 11. Feeding plate; 12. Push rod; 13. Slide slot; 14. Spring. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] Reference Figure 1-Figure 4 As shown, a hydraulic mechanical safety device comprises a machine body 1 and a brake 2 installed in the machine body 1, the brake 2 is a hydraulic brake, a processing plate 3 is installed at the output end of the brake 2, an infrared sensor 6 is installed at the bottom of the processing plate 3, and a controller is arranged in the machine body 1. When the infrared sensor 6 detects that a human body part appears under the processing plate 3, the information can be fed back to the controller, and the controller interrupts the movement of the brake 2, so as to prevent the staff from being crushed by the processing plate 3;

[0026] A processing table 4 is installed on the front side of the machine body 1. A slide groove 13 is opened inside the processing table 4. A push rod 12 is slidably installed inside the slide groove 13. The push rod 12 is set as a U-shaped rod. The upper end of the push rod 12 is fixedly connected with a feeding plate 11 for pushing the workpiece. The workpiece is placed on the processing table 4. Pushing the push rod 12 can drive the feeding plate 11 to move. The feeding plate 11 can push the workpiece to the bottom of the processing plate 3. This arrangement can prevent the staff from directly sending the workpiece to the processing position by hand. When loading, the staff does not need to extend their hands under the processing plate 3, thereby further preventing the staff from being crushed and enhancing the safety of the equipment.

[0027] In order to facilitate the control of the processing position of the workpiece, the following settings are made: a positioning plate 5 is slidably installed on the top of the processing table 4, and an adjusting mechanism 7 for adjusting the position of the positioning plate 5 is arranged on the positioning plate 5. A driving part 8 for driving the adjusting mechanism 7 is arranged on one side of the body 1. The driving part 8 can drive the adjusting mechanism 7 to adjust the position of the positioning plate 5. By adjusting the position of the positioning plate 5, the final stop position of the workpiece on the processing table 4 can be controlled. When pushing the workpiece, it is only necessary to push the workpiece until it abuts against the positioning plate 5. The staff can adjust the position of the positioning plate 5 according to the processing requirements. In addition, when the equipment is processing some light workpieces that are prone to displacement, the staff can also push the push rod 12 to drive the feeding plate 11 to press the workpiece during the processing. The workpiece is clamped by the feeding plate 11 and the positioning plate 5, which can fix the workpiece and prevent the workpiece from shifting during the processing.

[0028] Furthermore, limit plates 9 are movably installed on both sides of the top of the processing table 4, and a plurality of installation grooves 10 for the limit plates 9 to be inserted are provided on the top of the processing table 4. The workpiece can be limited by the limit plates 9 to ensure that the workpiece can move vertically when the feeding plate 11 pushes the workpiece to prevent the workpiece from shifting. By setting a plurality of installation grooves 10, the distance between the two limit plates 9 can be changed, which is convenient for use with workpieces of different sizes.

[0029] Furthermore, a spring 14 is fixedly connected to the lower end of the push rod 12, and one end of the spring 14 away from the push rod 12 is fixedly connected to the inner wall of the slide groove 13. When the push rod 12 is pushed, the push rod 12 can squeeze the slide groove 13, and the slide groove 13 is deformed. After pushing the workpiece to the specified position, the push rod 12 can be reset by the elastic force of the slide groove 13, which is convenient for the next pushing work.

[0030] Specifically, the adjustment mechanism 7 includes a rotating shaft 71, which is rotatably installed in the body 1, and both ends of the rotating shaft 71 are fixedly connected with a gear 75, a connecting rod 73 is rotatably installed on one side of the gear 75, and a fixing rod 74 is rotatably installed on the lower end of the connecting rod 73. The end of the fixing rod 74 is fixedly installed on the side of the positioning plate 5. The rotation of the rotating shaft 71 drives the gear 75 to rotate, and the rotation of the gear 75 pulls the connecting rod 73. The connecting rod 73 can drive the positioning plate 5 to slide forward or backward through the fixing rod 74, so as to adjust the position of the positioning plate 5.

[0031] More specifically, the driving unit 8 includes a motor 81, and a hanger 84 for fixing the power supply motor 81 is installed on the side of the body 1. The output end of the motor 81 is fixedly connected to a gear 2 82, and the gear 2 82 is meshed with the gear 1 75. The driving motor 81 drives the gear 2 82 to rotate, and the rotation of the gear 2 82 can drive the gear 1 75 to rotate.

[0032] Reference Figure 3As shown, the front end of the processing table 4 is installed with a matching belt and belt buckle, and the belt and belt buckle are respectively arranged on both sides of the slide groove 13. When the equipment is not in use, the push rod 12 can be pushed into the slide groove 13 and fixed by the belt and belt buckle, which can save the space occupied by the equipment.

[0033] Working principle: When in use, place the workpiece at the front end of the processing table 4, push the push rod 12 to drive the feeding plate 11 to push the workpiece to abut against the positioning plate 5. At this time, the workpiece is under the processing plate 3. If you need to adjust the processing position of the workpiece, drive the adjustment mechanism 7 through the drive unit 8 to drive the positioning plate 5 to slide. The positioning plate 5 slides forward to push the workpiece forward, and the positioning plate 5 slides backward to continue to push the push rod 12 to push the workpiece backward. After the adjustment is completed, the brake 2 can be driven to process the workpiece. With this arrangement, the staff does not need to extend their hands under the processing plate 3 when loading materials, which can avoid the staff from being crushed. During the processing of the equipment, the infrared sensor 6 can be used to monitor the bottom of the processing plate 3. When it is detected that a human body part appears under the processing plate 3, the movement of the brake 2 can be interrupted in time to improve the safety of the equipment.

[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A hydraulic mechanical safety device, comprising a machine body (1) and a brake (2) installed in the machine body (1), characterized in that: A processing plate (3) is installed at the output end of the brake (2), and an infrared sensor (6) is installed at the bottom of the processing plate (3); A processing table (4) is installed on the front side of the machine body (1), a slide groove (13) is provided inside the processing table (4), a push rod (12) is slidably installed inside the slide groove (13), and a feeding plate (11) for pushing a workpiece is fixedly connected to the upper end of the push rod (12); A positioning plate (5) is slidably mounted on the top of the processing table (4), an adjusting mechanism (7) for adjusting the position of the positioning plate (5) is arranged on the positioning plate (5), and a driving unit (8) for driving the adjusting mechanism (7) is arranged on one side of the machine body (1).

2. A hydraulic machinery safety device according to claim 1, characterized in that: Limiting plates (9) are movably mounted on both sides of the top of the processing table (4), and a plurality of mounting grooves (10) for the limiting plates (9) to be plugged into are provided on the top of the processing table (4).

3. A hydraulic machinery safety device according to claim 1, characterized in that: The lower end of the push rod (12) is fixedly connected to a spring (14), and one end of the spring (14) away from the push rod (12) is fixedly connected to the inner wall of the slide groove (13).

4. A hydraulic machinery safety device according to claim 1, characterized in that: The adjustment mechanism (7) comprises a rotating shaft (71), both ends of the rotating shaft (71) are fixedly connected to a gear 1 (75), a connecting rod (73) is rotatably mounted on one side of the gear 1 (75), a fixing rod (74) is rotatably mounted on the lower end of the connecting rod (73), and the end of the fixing rod (74) is fixedly mounted on the side of the positioning plate (5).

5. A hydraulic machinery safety device according to claim 4, characterized in that: The driving part (8) comprises a motor (81), a hanger (84) for fixing the power supply machine (81) is installed on the side of the machine body (1), and the output end of the motor (81) is fixedly connected to a second gear (82), and the second gear (82) is meshed with a first gear (75).

6. A hydraulic machinery safety device according to claim 1, characterized in that: A matching belt and belt buckle are installed at the front end of the processing table (4), and the belt and belt buckle are respectively arranged on both sides of the slide groove (13).