Integrated automatic compaction device for foam glass veneering product production

Abstract

The utility model relates to an integrated automatic compaction device for foam glass veneering product production, and relates to the technical field of foam glass veneering product production equipment.The integrated automatic compaction device comprises a conveying belt used for conveying primarily-compounded foam glass plates, a supporting frame is erected above the conveying belt, and a lower pressing plate is arranged in the supporting frame; the supporting frame is provided with a driving piece used for driving the downward pressing plate to ascend or press downwards, the supporting frame is provided with an infrared sensor and a controller, and the infrared sensor is used for sensing the position of the primarily-compounded foam glass plate on the conveying belt. The controller is electrically connected with the infrared sensor, the driving piece and the conveying belt. The method has the effect of reducing the quality problem caused by unstable force application of manual veneering.

Description

Technical Field

[0001] The present application relates to the technical field of foam glass veneer product production equipment, and in particular to an integrated automatic compacting device for the production of foam glass veneer products. Background Art

[0002] Foam glass veneer products are widely used in wall insulation, petroleum, chemical, electric power, military and other industries, such as thermal insulation, sound insulation, waterproof materials of building exterior walls and roofs, thermal insulation projects of flues, kilns and cold storages, thermal insulation, waterproofing and fire prevention projects of various gas, liquid and oil pipelines, subways, libraries, office buildings, opera houses, cinemas and other places that require sound insulation and heat insulation equipment, noise reduction of computer rooms, isolation and sound insulation projects of infrastructure construction, leakage prevention and moth prevention projects of canals, guardrails and dams, and many other fields.

[0003] Foam glass veneer products are generally made by rolling asphalt at a certain temperature on the surface of the foam glass, and placing glass fiber felt on the asphalt surface. The asphalt mixture is compacted, stabilized and formed by a compactor. Foam glass is an inorganic non-metallic glass material made of broken glass, foaming agent, modifying additives and foaming promoter, which are finely crushed and evenly mixed, then melted at high temperature, foamed and annealed. It is composed of a large number of uniform bubble structures with a diameter of 1-2 mm, which can be adjusted according to the requirements of use by changing the production technical parameters.

[0004] At present, in the production of foam glass veneer products, asphalt compaction of the veneer surface is being carried out. If this step is performed manually, the efficiency is not high, and the veneer surface cannot be fully compacted, and the composite degree is inconsistent, which affects the qualified rate of the foam glass veneer products. At the same time, it also reduces the inspection demand for products and saves inspection costs. Moreover, it is difficult for workers to control the stability of quality during operation, which may easily cause product quality problems and increase product production costs. Utility Model Content

[0005] In order to reduce quality problems caused by unstable force application of manual veneer, the present application provides an integrated automatic compacting device for the production of foam glass veneer products.

[0006] The integrated automatic compacting device for the production of foam glass veneer products provided in this application adopts the following technical solution:

[0007] An integrated automatic compacting device for the production of foam glass veneer products, comprising a conveyor belt for conveying a preliminarily compounded foam glass board, a support frame is arranged above the conveyor belt, a lower pressure plate is arranged in the support frame, a driving member for driving the lower pressure plate to rise or press down is arranged on the support frame, an infrared sensor and a controller are arranged on the support frame, the infrared sensor is used to sense the position of the preliminarily compounded foam glass board on the conveyor belt, and the controller is electrically connected to the infrared sensor, the driving member and the conveyor belt.

[0008] By adopting the above technical scheme, the preliminary composite foam glass plate can be placed on a conveyor belt, and then when the preliminary composite foam glass plate is conveyed by the conveyor belt to the bottom of the lower pressure plate, the infrared sensor can transmit an electrical signal to the controller, and then the controller controls the conveyor belt to stop conveying, and controls the driving member to drive the lower pressure plate to press on the preliminary composite foam glass plate, and can perform continuous downward pressure for multiple times, so that the asphalt layer on the foam glass plate as an adhesive glass fiber felt and foam glass are tightly compounded, thereby improving the quality stability of the composite product, reducing manual operation, and increasing economic benefits.

[0009] Optionally, the driving member is configured as a cylinder, the telescopic direction of the cylinder is perpendicular to the conveying surface of the conveyor belt, the cylinder is fixedly connected to the support frame, and the end of the telescopic end of the cylinder is fixedly connected to the lower pressure plate.

[0010] By adopting the above technical solution, the extension and retraction of the cylinder can be controlled by the controller, thereby quickly achieving the rise or fall of the lower pressure plate.

[0011] Optionally, a pressure gauge is installed on the support frame, and the pressure gauge is electrically connected to the cylinder and the controller.

[0012] By adopting the above technical solution, the downward pressure value that the product should reach can be obtained through the numerical value on the pressure gauge, and the downward pressure amount of the cylinder can be set through the controller according to the pressure data. In this way, production can be carried out at basically the same pressure value, ensuring the stability of product quality and improving the quality and pass rate of foam glass veneer products.

[0013] Optionally, a plurality of guide cylinders are fixedly connected to the support frame, guide rods are slidably connected inside the guide cylinders, the sliding direction of the guide rods is perpendicular to the extension and retraction direction of the cylinder, and the guide rods are fixedly connected to the pressure plate.

[0014] By adopting the above technical solution, the guide rod can move together with the cylinder, and the sliding direction of the guide rod is limited by the guide tube, thereby playing a guiding effect on the process of the cylinder driving the lower pressure plate to move.

[0015] Optionally, the lower pressure plate includes a bottom plate, a fixed frame is fixedly connected to the top of the bottom plate, a plurality of pressure rods are fixedly connected in the fixed frame, the pressure rods are fixed to the bottom plate, and a connecting component for connecting the fixed frame and the cylinder is provided between the two.

[0016] By adopting the above technical solution, external force can be applied to the bottom plate through the fixed frame, so that the force on the bottom plate is more uniform, thereby reducing the pressure of the cylinder on the lower pressure plate, making the force on the lower pressure plate more uniform.

[0017] Optionally, the connecting assembly includes an adjusting frame placed on the fixed frame, a plurality of mounting rods are fixedly connected in the adjusting frame, the end of the telescopic end of the cylinder is fixedly connected to the mounting rod, and adjusting columns are passed through the four corners of the adjusting frame, one end of the adjusting column is fixedly connected to the base plate, and the other end of the adjusting column is threadedly connected to an adjusting nut, and the adjusting nut abuts against the upper end surface of the adjusting frame, and a spring is provided on the adjusting column, and the spring is arranged around the axis of the adjusting column, one end of the spring is fixedly connected to the adjusting frame, and the other end of the spring is fixedly connected to the base plate.

[0018] By adopting the above technical solution, the distance between the adjustment frame and the fixed frame can be changed by turning the adjustment nut, and then the inclination of the bottom plate can be adjusted, thereby further making the bottom plate parallel to the conveying surface of the conveyor belt. A certain buffer can be provided between the adjustment frame and the fixed frame by the spring, and under the condition of ensuring the uniform contact pressure between the pressing plane and the product to be composited, continuous multiple pressing can be performed by vibration to ensure the uniformity of the contact pressure between the pressing plane and the product to be composited, thereby further improving the quality stability of the composite product.

[0019] Optionally, the base plate is a foam sponge elastomer.

[0020] By adopting the above technical solution, the foam sponge elastic body can play a buffering effect when the lower pressure plate descends to the foam glass plate, thereby playing a protective effect on the foam glass plate, thereby stably compounding the product.

[0021] In summary, the present application includes at least one of the following beneficial technical effects:

[0022] 1. It can continuously press down multiple times to make the glass fiber felt and foam glass, which are used as adhesives by the asphalt layer on the foam glass board, tightly compounded, improve the quality stability of the composite product, reduce manpower operations, and increase economic benefits;

[0023] 2. The downward pressure value that the product should reach can be obtained through the value on the pressure gauge, and the downward pressure of the cylinder can be set through the controller according to the pressure data, so that production can be carried out at basically the same pressure value, ensuring the stability of product quality and improving the quality and qualified rate of foam glass veneer products;

[0024] 3. The foam sponge elastic body can play a buffering effect when the lower pressure plate descends onto the foam glass plate, thereby playing a protective effect on the foam glass plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present application;

[0026] Figure 2 It is a schematic diagram of the structure of the base plate of an embodiment of the present application.

[0027] In the figure, 1. conveyor belt; 2. support frame; 21. infrared sensor; 22. pressure gauge; 23. guide cylinder; 24. guide rod; 3. lower pressure plate; 31. bottom plate; 32. fixing frame; 33. pressure rod; 34. connecting assembly; 341. adjustment frame; 342. mounting rod; 343. adjustment column; 344. adjustment nut; 345. spring; 4. driving member. DETAILED DESCRIPTION

[0028] The following is combined with Figure 1 -Attached Figure 2 , further details of this application are given.

[0029] The embodiment of the present application is: an integrated automatic compacting device for producing foam glass veneer products, referring to Figure 1 , including a conveyor belt 1, a support frame 2 is provided at the midpoint of the length direction of the conveyor belt 1, the support frame 2 is mounted on the conveyor belt 1, a lower pressure plate 3 is provided inside the support frame 2, and a driving member 4 for driving the lower pressure plate 3 to rise or press down is provided on the support frame 2. In this embodiment, the driving member 4 is configured as a cylinder, the telescopic direction of the cylinder is perpendicular to the conveying surface of the conveyor belt 1, the cylinder is fixedly connected to the support frame 2, and the end of the telescopic end of the cylinder is fixedly connected to the lower pressure plate 3.

[0030] Thus, the lower pressing plate 3 can be raised or lowered by the extension and contraction of the cylinder. At the same time, in order to improve the stability of the cylinder driving the lower pressing plate 3 to rise or fall, two guide cylinders 23 are fixedly connected to the support frame 2, the cylinder is placed between the two guide cylinders 23, and a guide rod 24 is slidably connected in the guide cylinder 23. The sliding direction of the guide rod 24 is perpendicular to the extension and contraction direction of the cylinder, and the end of the guide rod 24 is fixedly connected to the lower pressing plate 3.

[0031] Thus, the guide rod 24 can move together with the cylinder, and the sliding direction of the guide rod 24 is limited by the guide tube 23, thereby providing guidance for the sliding direction of the cylinder.

[0032] An infrared sensor 21 and a controller are mounted on the support frame 2. The infrared sensor 21 is used to sense the position of the preliminarily compounded foam glass plate on the conveyor belt 1. A pressure gauge 22 is also mounted on the support frame 2. The pressure gauge 22 is electrically connected to the controller, which is not shown in the figure. The controller is electrically connected to the infrared sensor 21, the cylinder and the conveyor belt 1.

[0033] Then, when the initially compounded foam glass sheet is conveyed by the conveyor belt 1 to the bottom of the lower pressure plate 3, the infrared sensor 21 can transmit an electrical signal to the controller, and then the controller controls the conveyor belt 1 to stop conveying, and controls the driving member 4 to drive the lower pressure plate 3 to press tightly on the initially compounded foam glass sheet, and the downward pressure value that the product should reach can be obtained through the value on the pressure gauge 22, thereby enabling the controller to set the downward pressure amount of the cylinder.

[0034] Reference Figure 1 and Figure 2 The lower pressing plate 3 includes a bottom plate 31, which is in a rectangular parallelepiped shape. In this embodiment, the bottom plate 31 is a foam sponge elastic body. A fixing frame 32 is fixedly connected above the bottom plate 31, and a plurality of pressing rods 33 are fixedly connected inside the fixing frame 32. The pressing rods 33 are fixedly connected to the bottom plate 31, and a connecting assembly 34 for connecting the fixing frame 32 and the cylinder is provided between the fixing frame 32 and the cylinder.

[0035] The connecting assembly 34 includes an adjusting frame 341, which is placed above the fixed frame 32. A mounting rod 342 is fixedly connected inside the adjusting frame 341, and the end of the telescopic end of the cylinder and the guide rod 24 are fixedly connected to the mounting rod 342. Adjusting columns 343 are provided at the four corners of the adjusting frame 341, one end of the adjusting column 343 is fixedly connected to the bottom plate 31, and the other end of the adjusting column 343 passes through the adjusting frame 341 and is threadedly connected to two adjusting nuts 344, and the adjusting nut 344 at the lowest end abuts against the upper end surface of the adjusting frame 341. A spring 345 is provided on the adjusting column 343, and the spring 345 is arranged around the axis of the adjusting column 343, one end of the spring 345 is fixedly connected to the adjusting frame 341, and the other end of the spring 345 is fixedly connected to the bottom plate 31.

[0036] Therefore, the distance between the adjusting frame 341 and the fixing frame 32 can be changed by turning the adjusting nut 344, thereby changing the inclination of the bottom plate 31. Subsequently, when the bottom plate 31 abuts against the preliminarily compounded foam glass plate, the fixing frame 32 can apply an external force to the bottom plate 31 through the spring 345, so that the force exerted on the bottom plate 31 is more uniform, and the preliminarily compounded foam glass plate is squeezed through the bottom plate 31.

[0037] The embodiments of this specific implementation are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. The same components are represented by the same figure marks. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. An integrated automatic compacting device for the production of foam glass veneer products, characterized in that: The invention comprises a conveyor belt (1) for conveying a preliminarily compounded foam glass plate, a support frame (2) being mounted above the conveyor belt (1), a lower pressing plate (3) being arranged inside the support frame (2), a driving member (4) being arranged on the support frame (2) for driving the lower pressing plate (3) to rise or press downward, an infrared sensor (21) and a controller being arranged on the support frame (2), the infrared sensor (21) being used for sensing the position of the preliminarily compounded foam glass plate on the conveyor belt (1), and the controller being electrically connected to the infrared sensor (21), the driving member (4) and the conveyor belt (1).

2. The integrated automatic compacting device for producing foam glass veneer products according to claim 1, characterized in that: The driving member (4) is configured as a cylinder, the telescopic direction of the cylinder being perpendicular to the conveying surface of the conveyor belt (1), the cylinder being fixedly connected to the support frame (2), and the end of the telescopic end of the cylinder being fixedly connected to the lower pressing plate (3).

3. The integrated automatic compacting device for producing foam glass veneer products according to claim 2, characterized in that: A pressure gauge (22) is mounted on the support frame (2), and the pressure gauge (22) is electrically connected to the cylinder and the controller.

4. The integrated automatic compacting device for producing foam glass veneer products according to claim 2, characterized in that: A plurality of guide cylinders (23) are fixedly connected to the support frame (2), and guide rods (24) are slidably connected inside the guide cylinders (23). The sliding direction of the guide rods (24) is perpendicular to the telescopic direction of the cylinder, and the guide rods (24) are fixedly connected to the lower pressure plate (3).

5. The integrated automatic compacting device for producing foam glass veneer products according to claim 4, characterized in that: The lower pressure plate (3) comprises a bottom plate (31), a fixed frame (32) is fixedly connected above the bottom plate (31), a plurality of pressure rods (33) are fixedly connected inside the fixed frame (32), the pressure rods (33) are fixedly connected to the bottom plate (31), and a connecting assembly (34) for connecting the two is provided between the fixed frame (32) and the cylinder.

6. The integrated automatic compacting device for producing foam glass veneer products according to claim 5, characterized in that: The connecting assembly (34) comprises an adjusting frame (341) placed on the fixing frame (32), a plurality of mounting rods (342) being fixedly connected in the adjusting frame (341), the ends of the telescopic ends of the cylinders being fixedly connected to the mounting rods (342), adjusting columns (343) being provided at the four corners of the adjusting frame (341), one end of the adjusting column (343) being fixedly connected to the bottom plate (31), the other end of the adjusting column (343) being threadedly connected to an adjusting nut (344), the adjusting nut (344) being abutted against the upper end surface of the adjusting frame (341), a spring (345) being provided on the adjusting column (343), the spring (345) being arranged around the axis of the adjusting column (343), one end of the spring (345) being fixedly connected to the adjusting frame (341), and the other end of the spring (345) being fixedly connected to the bottom plate (31).

7. The integrated automatic compacting device for producing foam glass veneer products according to claim 6, characterized in that: The bottom plate (31) is a foam sponge elastic body.

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