Lightweight structure of automobile door
By designing a lightweight structure of the car door including the main body of the door and a reinforced skeleton, the problems of high cost and long cycle of body parts in the development of new automobile models have been solved, and the door design with simple structure, small investment and short cycle have been realized, and the door design with improved Productivity is achieved and the weight of door components is reduced.
Patent Information
- Application Number
- CN202421235197.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-03
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-06-03
AI Technical Summary
In the development of new automobile models, the development and manufacturing costs of molds, fixtures and inspection tools required for body parts development are high and the cycle is long, which makes it difficult for car companies to bear, and the products may lose their market competitiveness before they are launched.
Design a lightweight structure of automobile doors, including the main body of the door and reinforced frame, using aluminum plate or thermoplastic plate materials, combining water-cut reinforced board, anti-collision plate and anti-collision rod as reinforced frames, reducing the number of molds and simplifying the structure.
It realizes a lightweight door design with a simple structure, less investment and short cycle, saves funds, improves production efficiency, reduces the weight of door components, and achieves a lightweight effect.
Smart Images

Figure CN222451927U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of automobile door design, in particular to a lightweight structure of an automobile door. Background Art
[0002] In the development of new models, each component of the car body needs to be developed separately for molds, fixtures, and inspection tools for body manufacturing and inspection. Due to factors such as the market size and estimated production of new models, many car companies cannot afford the development and manufacturing costs of molds, fixtures, and inspection tools in the development of new models. In order to reduce the one-time investment in vehicle development and shorten the development cycle, the development of body parts can optimize the structure and simplify the design process.
[0003] In the past decades of automotive tooling development, automobile manufacturers have used many different methods to develop molds, fixtures, and gauges, which require long cycles and large investments. Some products may lose their market competitiveness and fail before they are launched on the market, wasting a lot of manpower, material, and financial resources. For this reason, we have proposed a lightweight structure for automobile doors. Utility Model Content
[0004] The purpose of the utility model is to provide a practical vehicle door lightweight structure with simple structure, low investment and short cycle, so as to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, a lightweight structure of a car door is provided, including a door body and a reinforcement frame, wherein the door body includes a door outer panel and a door inner panel, a door lock fixing part is fixedly installed on one side of the door inner panel, the door body is made of an aluminum plate or a thermoplastic plate, the reinforcement frame is fixedly installed between the door outer panel and the door inner panel, and the reinforcement frame includes a water-cut reinforcement plate B, an anti-collision plate B and an anti-collision rod B.
[0006] Furthermore: a gap matching the size of the reinforcement frame is provided between the door outer panel and the door inner panel.
[0007] Compared with the prior art, the beneficial effects of the utility model are:
[0008] 1. In the utility model, the lightweight door structure adopts an optimized design, simplifies the structural idea, retains the inner and outer panels, door lock fixings, removes other parts, combines the water-cut reinforcement plate B, the anti-collision plate B, and the anti-collision rod B as a reinforcement frame, reduces the number of molds, can save money, and improve production efficiency;
[0009] 2. Sheet metal stamping parts can also be made of aluminum plates or thermoplastic plates. The advantages of profile frame forming parts are that they are lightweight and high-strength, and at the same time have good plasticity and adaptability, and can easily adapt to various complex structural requirements. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 It is a schematic diagram of the door structure in the prior art;
[0011] Figure 2 This is a schematic diagram of the general assembly of a lightweight structure of an automobile door according to the utility model;
[0012] Figure 3 This is a schematic diagram of one side of the inner panel of the middle door of the utility model;
[0013] Figure 4 It is a schematic diagram of one side of the outer panel of the middle door of the utility model.
[0014] In the figure: 1. Inner panel; 2. Reinforcement panel; 3. Water-cut reinforcement panel A; 4. Lock reinforcement panel; 5. Anti-collision panel A; 6. Anti-collision bar A; 7. Outer panel; 8. Door body; 9. Door outer panel; 10. Door inner panel; 11. Reinforcement frame; 12. Water-cut reinforcement panel B; 13. Anti-collision panel B; 14. Anti-collision bar B; 15. Door lock fixings. DETAILED DESCRIPTION
[0015] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0016] See also Figure 1-3 The figure shows a preferred embodiment of the utility model, a lightweight structure of a car door, including a door body 8 and a reinforcement frame 11, the door body 8 includes a door outer panel 9 and a door inner panel 10, a door lock fixing part 15 is fixedly installed on one side of the door inner panel 10, the door body 8 is made of aluminum plate or thermoplastic plate, the reinforcement frame 11 is fixedly installed between the door outer panel 9 and the door inner panel 10, and the reinforcement frame 11 includes a water-cut reinforcement plate B12, an anti-collision plate B13 and an anti-collision rod B14.
[0017] Specifically, a gap matching the size of the reinforcing frame 11 is provided between the door outer panel 9 and the door inner panel 10 for accommodating the reinforcing frame 11. The matching of the sizes between the two enables the reinforcing frame 11 to support the door outer panel 9 and the door inner panel 10 more stably.
[0018] In this embodiment, Figure 1As shown, it should be noted that the traditional structure door contains outer panel 7, inner panel 1, reinforcement plate 2, water-cut reinforcement plate 3, anti-collision beam A5, anti-collision rod A6, lock mounting plate 4 and other parts, which are formed by stamping to meet product requirements; then they are welded together through special fixtures, and then all processes of the door sheet metal assembly are completed through gluing, edging and repair welding. During the period, it is also necessary to use special inspection tools for inspection and acceptance before it can be transferred to another process. The whole process requires a lot of money and time.
[0019] In the utility model, Figure 1-3 As shown, the lightweight door structure adopts an optimized design, simplifies the structural concept, retains the inner and outer panels, door lock fixings 15, removes other parts, and combines the water-cut reinforcement plate B12, anti-collision plate B13, and anti-collision rod B14 into a reinforced skeleton 11, reducing the number of molds, saving money, and improving production efficiency; the advantages of the profile skeleton forming parts are its lightweight and high strength, as well as good plasticity and adaptability, which can easily adapt to various complex structural requirements.
[0020] In addition to sheet metal stampings, the inner and outer panels of the door can also be made of aluminum plates or thermoplastic plates. They are not only lightweight and high in strength, but also have extremely high production efficiency. They can be assembled with the frame after forming, saving the investment in hemming machines or hemming molds, reducing the number of parts and the number of tooling accordingly, which is very beneficial for improving product quality and production efficiency. All changes in materials and reductions in parts greatly reduce the weight of the entire component and achieve lightweight.
[0021] Finally, it should be noted that in the description of the present invention, it should be noted that the terms "vertical", "up", "down", "horizontal", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.
[0022] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly stipulated and limited, the terms "set", "install", "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be the internal connection of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.
[0023] The above content is a further detailed description of the utility model in combination with specific implementation methods. It cannot be determined that the specific implementation of the utility model is limited to these descriptions. For ordinary technicians in the technical field to which the utility model belongs, without departing from the concept of the utility model, they can also make several simple deductions or substitutions, which should be regarded as belonging to the scope of protection determined by the claims submitted for the utility model.
Claims
1. A lightweight structure for a car door, characterized in that: include; A vehicle door body (8), the vehicle door body (8) comprising a door outer panel (9) and a door inner panel (10), a door lock fixing member (15) being fixedly mounted on one side of the door inner panel (10), the material of the door lock fixing member (15) being an aluminum plate or a thermoplastic plate; A reinforcing frame (11), wherein the reinforcing frame (11) is fixedly installed between the door outer panel (9) and the door inner panel (10), and the reinforcing frame (11) comprises a water shear reinforcing plate B (12), an anti-collision plate B (13) and an anti-collision rod B (14).
2. The lightweight structure of a vehicle door according to claim 1, characterized in that: A gap matching the size of the reinforcement frame (11) is provided between the door outer panel (9) and the door inner panel (10).