Transformer winding deformation tester

By designing a rotatable and deployable cover rack and gear shaft system, as well as the use of positioning screws and buffer plates, the existing transformer winding deformation tester is solved, and convenient use and efficient protection is achieved.

CN222453091UActive Publication Date: 2025-02-11XINJIANG TUNDA ENGINEERING CONSULTING CO LTD
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Patent Information

Application Number
CN202420767893.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-15
Publication Date
2025-02-11
Estimated Expiration
2034-04-15

AI Technical Summary

Technical Problem

The existing transformer winding deformation testers are prone to damage due to accidental collisions when idle, which are cumbersome to operate and inconvenient to carry.

Method used

A transformer winding deformation tester is designed, using a rotatable and deployable cover rack and gear shaft system, so that the instrument end can be slid and exposed for easy use; at the same time, the screw and buffer plate (including foam board, fiberglass layer and Soft glue layer) provides structural stability and protection.

Benefits of technology

It realizes the convenient deployment and storage of the instrument, improves the convenience of use and carrying, and provides better protection and stability, avoiding the risk of damage caused by accidental collisions.

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Abstract

The utility model discloses a transformer winding deformation tester, which belongs to the technical field of transformer winding test equipment and comprises a main body, an instrument accommodating cavity is arranged at the middle end of the main body, buffer plates are distributed on the inner walls of the periphery of the main body, the instrument accommodating cavity comprises an instrument end, sliding rails are distributed at the two ends of the instrument end, and the sliding rails are arranged on the main body. Cover plate frames are distributed on the two sides of the instrument end, one end of each cover plate frame is connected with a rotating shaft, gear shafts are distributed at the two ends of each rotating shaft, and one side of each gear shaft is meshed with a rack frame. When the deformation tester is used, the cover plate frames on the two sides of the box body are rotationally unfolded and matched with the gear shafts at one ends of the cover plate frames to synchronously rotate and mesh with the rack frames, so that the instrument end is slidably exposed in cooperation with unfolding of the cover plate frames, a user can conveniently operate and use the tester, and the unfolded and folded structure can be kept stable through positioning of the positioning screws at the two ends; the instrument can be stably protected, and the instrument is convenient to store and use.
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Description

Technical Field

[0001] The utility model relates to the technical field of transformer winding testing equipment, in particular to a transformer winding deformation tester. Background Art

[0002] The transformer is the core equipment of the power supply system. The transformer winding refers to the circuit part of the transformer, which is wound by copper or aluminum wire with high conductivity. The degree of deformation of the transformer winding is a key factor in determining whether the transformer can continue to operate safely and stably. When the transformer winding is excessively deformed, it is necessary to use a reactance tester to test the degree of deformation of the transformer winding. However, the existing reactance tester for transformer winding deformation testing is easily damaged by accidental collision when idle, and its practicality is poor.

[0003] The prior art discloses a transformer winding deformation tester with publication number CN213515468U, which comprises a support box without a top wall, a mounting box without a top wall being fixed on the top of the support box, both sides of the inner bottom wall of the mounting box are rotatably connected with vertical screw rods through bearings, the outer rings of the two screw rods are spirally connected with a horizontal transmission plate, the outer ring of the screw rod located on the lower side of the transmission plate is fixedly sleeved with a first pulley, the middle position of the bottom wall of the mounting box is rotatably connected with a vertical rotating shaft through a bearing, the top end of the rotating shaft extends to the interior of the mounting box and is fixedly connected with a second pulley. The utility model has a novel design, can be effectively protected when idle, is not easily damaged by accidental collision, has high practicality, is easy to use, has high convenience, and is suitable for popularization and use.

[0004] Although the above technology provides protection for the internal test instrument through the external support box, and the instrument can be lifted out of the box for use when in use by lifting the transmission plate, the user still needs to use the pull ring and the crank handle in coordination during the process, which makes the storage and use of the entire instrument more cumbersome and not easy to carry. For this reason, we propose a transformer winding deformation tester. Utility Model Content

[0005] The content of this application is used to introduce concepts in a brief form, which will be described in detail in the detailed implementation section below. The content of this application is not intended to identify the key features or essential features of the technical solution claimed for protection, nor is it intended to limit the scope of the technical solution claimed for protection.

[0006] The purpose of the utility model is to provide a transformer winding deformation tester to solve the problems raised in the above background technology.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a transformer winding deformation tester, comprising a main body, an instrument storage cavity is provided at the middle end of the main body, and buffer plates are distributed on the inner walls around the main body, the instrument storage cavity includes an instrument end, and slide rails are distributed at both ends of the instrument end, cover frames are distributed on both sides of the instrument end, and one end of the cover frame is connected to a rotating shaft, gear shafts are distributed at both ends of the rotating shaft, and a rack frame is meshed on one side of the gear shaft, screw holes are opened in the middle of both ends of the instrument end, and positioning screws are connected to the inner walls of the screw holes.

[0008] Furthermore, the cover frame is meshed with the rack frame through a gear shaft, and the rack frame is fixedly connected to the bottom ends of both sides of the instrument end.

[0009] Furthermore, the positioning screws penetrate into both ends of the main body and are connected with the screw holes, and the positioning screws and the screw holes are symmetrically distributed along both ends of the main body.

[0010] Furthermore, the main body includes a box body, and a bottom pile is distributed at the bottom end of the box body, handles are distributed at both ends of the box body, and buffer plates are attached to the inner walls around the box body.

[0011] Furthermore, the two ends of the box body are fixedly connected to the handle, and the bottom pile is made of rubber.

[0012] Furthermore, the buffer plate includes a foam plate, and the outer wall of the foam plate is bonded with a glass fiber layer, the inner wall of the foam plate is bonded with a soft rubber layer, and the outer wall of the glass fiber layer is bonded with the inner wall of the box.

[0013] Furthermore, the glass fiber layer is evenly attached along the inner walls of the box body, and the soft rubber layer and the glass fiber layer are fixedly connected to the foam board.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] When the deformation tester is in use, the cover frames on both sides of the box can be rotated and unfolded, and the gear shaft at one end of the cover frame can be synchronously rotated to engage the rack frame, so that the instrument end can be slid and exposed in cooperation with the unfolding of the cover frame, so as to facilitate the operation and use of the user. The positioning screws at both ends can be used to position the structure after unfolding and storage, which not only provides protection and stability for the instrument, but also makes the storage and use of the instrument convenient;

[0016] When using this deformation tester, you can carry it by the handles at both ends of the box, and use the rubber bottom piles at the bottom of the box to keep it stable, so as to protect and stabilize the instruments stored inside.

[0017] This deformation testing instrument can provide buffering and high temperature resistance for the interior through the foam board and glass fiber layer attached to the inner wall of the box, and further enhance the protection of the instruments stored inside with the soft rubber layer attached to the inner wall. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the three-dimensional structure of the storage chamber of the utility model instrument;

[0020] Figure 3 This is a schematic diagram of the internal structure of the storage chamber of the utility model from the side;

[0021] Figure 4 It is a schematic diagram of the partial cross-section three-dimensional structure of the buffer plate of the utility model.

[0022] In the figure: 1. main body; 101. box body; 102. bottom pile; 103. handle; 2. instrument storage cavity; 201. instrument end; 202. slide rail; 203. cover frame; 204. rotating shaft; 205. gear shaft; 206. rack frame; 207. screw hole; 208. positioning screw; 3. buffer plate; 301. foam board; 302. glass fiber layer; 303. soft rubber layer. DETAILED DESCRIPTION

[0023] Embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although certain embodiments of the present disclosure are shown in the accompanying drawings, it should be understood that the present disclosure can be implemented in various forms and should not be construed as being limited to the embodiments set forth herein. On the contrary, these embodiments are provided to provide a more thorough and complete understanding of the present disclosure. It should be understood that the drawings and embodiments of the present disclosure are only for exemplary purposes and are not intended to limit the scope of protection of the present disclosure.

[0024] It should also be noted that, for ease of description, only the parts related to the invention are shown in the drawings. In the absence of conflict, the embodiments and features in the embodiments of the present disclosure can be combined with each other.

[0025] It should be noted that the concepts of "first" and "second" mentioned in this disclosure are only used to distinguish different devices, modules or units, and are not used to limit the order or interdependence of the functions performed by these devices, modules or units.

[0026] It should be noted that the modifications of "one" and "plurality" mentioned in the present disclosure are illustrative rather than restrictive, and those skilled in the art should understand that unless otherwise clearly indicated in the context, it should be understood as "one or more".

[0027] The present disclosure will be described in detail below with reference to the accompanying drawings and in conjunction with embodiments.

[0028] The utility model provides Figure 1-4A transformer winding deformation tester shown includes a main body 1, an instrument storage cavity 2 is provided at the middle end of the main body 1, and buffer plates 3 are distributed around the inner wall of the main body 1, the main body 1 includes a box 101, and a bottom pile 102 is distributed at the bottom end of the box 101, handles 103 are distributed at both ends of the box 101, and the buffer plates 3 are attached to the inner walls around the box 101;

[0029] In order to facilitate the carrying and protection of this instrument, Figure 1 As shown, when the deformation tester is in use, it can be carried by the handles 103 at both ends of the box 101, and can be kept stably placed with the rubber bottom piles 102 at the bottom of the box 101, so as to protect and stabilize the instruments stored inside.

[0030] like Figure 2-3 As shown, the instrument storage chamber 2 includes an instrument end 201, and slide rails 202 are distributed at both ends of the instrument end 201, and cover frames 203 are distributed on both sides of the instrument end 201, and one end of the cover frame 203 is connected to a rotating shaft 204, and gear shafts 205 are distributed at both ends of the rotating shaft 204, and one side of the gear shaft 205 is meshed with a rack frame 206, and screw holes 207 are opened in the middle of both ends of the instrument end 201, and the inner wall of the screw hole 207 is connected to a positioning screw 208;

[0031] In order to improve the convenience of using and storing this instrument, Figure 2-3 As shown, when the deformation tester is in use, the cover frame 203 on both sides of the box 101 can be rotated and unfolded, and the gear shaft 205 at one end of the cover frame 203 can be synchronously rotated to engage the rack frame 206, so that the instrument end 201 can be slid and exposed in cooperation with the unfolding of the cover frame 203, so as to facilitate the user's operation and use. The positioning screws 208 at both ends can be used to position and maintain the stability of the structure after unfolding and storing, which not only provides the protection and stability of the instrument, but also makes the storage and use of the instrument convenient.

[0032] like Figure 4 As shown, the buffer plate 3 includes a foam plate 301, and the outer wall of the foam plate 301 is bonded with a glass fiber layer 302, the inner wall of the foam plate 301 is bonded with a soft rubber layer 303, and the outer wall of the glass fiber layer 302 is bonded with the inner wall of the box body 101;

[0033] Finally, in order to further enhance the protection of internal instrument storage, such as Figure 4 As shown, this deformation testing instrument can provide buffering and high temperature resistance for the interior through the foam board 301 and the glass fiber layer 302 attached to the inner wall of the box body 101, and cooperate with the soft rubber layer 303 attached to the inner wall to further enhance the protection of the instruments stored inside.

[0034] In summary, when using the deformation tester, the box body 101 is first placed stably by the rubber bottom pile 102 at the bottom, and then the cover frame 203 is unfolded. As the cover frame 203 is unfolded, the rotating shaft 204 and the gear shaft 205 connected at one end thereof rotate synchronously. At this time, the gear shaft 205 rotates to drive the meshing rack 206 to be lifted upward, and the rack rack 206 is fixed as a whole with the instrument end 201, which can synchronously drive the instrument end 201 to be lifted and exposed from the box body 101, completing the linkage unfolding process. Then the user tightens the positioning screw 208 so that the positioning screw 208 penetrates into the screw holes 207 at both ends of the box body 101 and the instrument end 201 to connect and position.

[0035] The above descriptions are only some preferred embodiments of the present disclosure and an explanation of the technical principles used. Those skilled in the art should understand that the scope of the invention involved in the embodiments of the present disclosure is not limited to the technical solutions formed by a specific combination of the above-mentioned technical features, but should also cover other technical solutions formed by any combination of the above-mentioned technical features or their equivalent features without departing from the above-mentioned inventive concept. For example, the above-mentioned features are replaced with the technical features with similar functions disclosed in the embodiments of the present disclosure (but not limited to) and the technical solutions formed.

Claims

1. A transformer winding deformation tester, comprising a main body (1), characterized in that: An instrument storage cavity (2) is provided at the middle end of the main body (1), and buffer plates (3) are distributed on the inner walls around the main body (1); the instrument storage cavity (2) includes an instrument end (201), and slide rails (202) are distributed at both ends of the instrument end (201); cover frames (203) are distributed on both sides of the instrument end (201), and one end of the cover frame (203) is connected to a rotating shaft (204); gear shafts (205) are distributed at both ends of the rotating shaft (204), and one side of the gear shaft (205) is meshed with a rack frame (206); screw holes (207) are opened in the middle of both ends of the instrument end (201), and the inner walls of the screw holes (207) are connected to positioning screws (208).

2. A transformer winding deformation tester according to claim 1, characterized in that: The cover frame (203) is meshed with the rack frame (206) via the gear shaft (205), and the rack frame (206) is fixedly connected to the bottom ends of both sides of the instrument end (201).

3. The transformer winding deformation tester according to claim 1, characterized in that: The positioning screws (208) penetrate into the two ends of the main body (1) and are connected to the screw holes (207), and the positioning screws (208) and the screw holes (207) are symmetrically distributed along the two ends of the main body (1).

4. The transformer winding deformation tester according to claim 1, characterized in that: The main body (1) comprises a box body (101), and a bottom pile (102) is distributed at the bottom end of the box body (101), handles (103) are distributed at both ends of the box body (101), and buffer plates (3) are attached to the inner walls around the box body (101).

5. The transformer winding deformation tester according to claim 4, characterized in that: The two ends of the box body (101) are fixedly connected to the handle (103), and the bottom pile (102) is made of rubber.

6. The transformer winding deformation tester according to claim 4, characterized in that: The buffer plate (3) comprises a foam plate (301), wherein the outer wall of the foam plate (301) is bonded with a glass fiber layer (302), the inner wall of the foam plate (301) is bonded with a soft rubber layer (303), and the outer wall of the glass fiber layer (302) is bonded with the inner wall of the box body (101).

7. The transformer winding deformation tester according to claim 6, characterized in that: The glass fiber layer (302) is evenly attached along the inner walls of the box body (101), and the soft rubber layer (303) and the glass fiber layer (302) are fixedly connected to the foam board (301).

Citation Information

Patent Citations

  • Transformer winding deformation tester

    CN213515468U