Ultrapure water machine with TOC degradation function

By using a temperature controller and heating pipe in an ultrapure water machine to control the water temperature, and using the motor to drive the stirring leaf to rotate and reduce the temperature difference, the problem of the existing ultrapure water system being affected when the temperature changes is changed, and water production is improved Efficiency and water quality stability.

CN222454662UActive Publication Date: 2025-02-11SICHUAN VOTEL WATER TREATMENT EQUIP CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421204819.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-30
Publication Date
2025-02-11
Estimated Expiration
2034-05-30

AI Technical Summary

Technical Problem

When the temperature changes in the existing ultrapure water system, the water permeability of the reverse osmosis membrane is affected, resulting in low water production efficiency and unstable water quality caused by temperature difference.

Method used

An ultrapure water machine with TOC degradation function was designed. The temperature controller was used to detect the temperature in real time, and the water temperature was kept within the appropriate range through the heating pipe. At the same time, the motor was used to drive the rotating rod and the stirring blade to reduce the amount of water between the upper and lower water levels. Temperature difference.

Benefits of technology

By controlling the water temperature and reducing the temperature difference, the water production efficiency and water quality stability of ultrapure water are improved, making ultrapure water more efficient in the semiconductor and electronic industries.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222454662U_ABST
    Figure CN222454662U_ABST
Patent Text Reader

Abstract

The utility model discloses an ultrapure water machine with a TOC (Total Organic Carbon) degradation function, and relates to the technical field of ultrapure water machines. The ultrapure water tank comprises an ultrapure water tank, the bottom of the ultrapure water tank is fixedly connected with a supporting seat, a temperature controller is fixedly installed on the outer side surface of the ultrapure water tank close to the bottom, the temperature controller penetrates through and is fixedly installed on the inner surface of the ultrapure water tank, the temperature controller is fixedly connected with a heating pipe, and a motor is fixedly installed in the center of the bottom of the ultrapure water tank. The top output end of the motor penetrates through the ultrapure water tank, extends into the ultrapure water tank and is fixedly connected with a rotating rod, and the outer surface of the rotating rod is fixedly connected with stirring blades. The temperature in the ultrapure water tank is detected in real time through the temperature controller, when the temperature is low, the heating pipe is started in time to heat water, so that the water is kept at a proper temperature, and meanwhile, the motor is started to drive the rotating rod and the stirring blades to rotate, so that no large temperature difference exists between the upper water level and the lower water level in the ultrapure water tank; and therefore, the discharged ultrapure water works more efficiently.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of ultrapure water machines, in particular to an ultrapure water machine with a TOC degradation function. Background Art

[0002] In the early days, the demand for ultrapure water mainly came from industries such as power generation, pharmaceutical chemicals, and papermaking. The water quality requirements were relatively low, and the total organic carbon content in pure water was high. With the development of the semiconductor industry, the quality requirements for ultrapure water have increased, which has greatly promoted the development of ultrapure water technology. The semiconductor industry and the electronics industry have strict requirements for residual organic matter in ultrapure water, generally expressed in terms of total organic carbon. The existing organic matter removal process design for ultrapure water in the semiconductor and electronics industries is as follows: nitrogen-sealed ultrapure water tank, delivery pump, TOC (total organic carbon) degrader, polishing bed, UV (ultraviolet) sterilizer, terminal filter, and ultrapure water is delivered to the point of use and then circulated back to the nitrogen-sealed water tank.

[0003] Since the ultrapure water system can only work more stably at a certain temperature, and there is a large temperature difference between the upper water flowing back and the water accumulated at the bottom, the inlet water temperature has a certain impact on the performance of the ultrapure water system, especially the reverse osmosis membrane's requirements for the inlet water temperature. Too high or too low inlet water temperature will affect the water production of the reverse osmosis membrane. When the temperature increases by 1°C, the water permeability of the ultrapure water system membrane increases by about 2.7%. The lower limit of the inlet water temperature of the reverse osmosis membrane of the ultrapure water system is 5°C-8°C, and the percolation rate is very slow at this time. When the temperature rises to 30°C, the water production increases by 50%. Therefore, an ultrapure water machine with TOC degradation function that controls the temperature of the ultrapure water tank is provided. Summary of the invention

[0004] The purpose of the utility model is to solve the problems in the above-mentioned background technology and provide an ultrapure water machine with TOC degradation function.

[0005] In order to achieve the above-mentioned purpose, the utility model specifically adopts the following technical solutions:

[0006] An ultrapure water machine with TOC degradation function comprises an ultrapure water tank, the bottom of which is fixedly connected to a support seat, a temperature controller is fixedly installed on the outer surface of the ultrapure water tank near the bottom, a part of the temperature controller penetrates through and is fixedly installed on the inner surface of the ultrapure water tank, the temperature controller is located inside the ultrapure water tank and is fixedly connected to a heating tube, a motor is fixedly installed at the bottom center of the ultrapure water tank, a top output end of the motor penetrates through the ultrapure water tank and extends to the inside of the ultrapure water tank and is fixedly connected to a rotating rod, and a stirring blade is fixedly connected to the outer surface of the rotating rod.

[0007] Furthermore, the stirring blade is a spiral integrated blade.

[0008] Furthermore, a connecting rod is provided between the output end of the motor and the rotating rod, the output end of the motor extending to the inside of the ultrapure water tank is fixedly connected to the connecting rod, a slot is vertically opened inside the rotating rod, the connecting rod is slidably connected to the slot, the top of the rotating rod and the connecting rod are covered with a cover plate, a threaded hole is opened inwardly at the inner center of the cover plate and the connecting rod, a screw is provided on the top of the cover plate, the screw passes downward through and is threadedly connected to the threaded hole to the inside of the connecting rod.

[0009] Furthermore, a drain pipe is fixedly connected to the bottom of the ultrapure water tank and is internally connected thereto, the extended end of the drain pipe is fixedly connected to the water inlet of the TOC degrader, a liquid solenoid valve is fixedly installed at the middle of the drain pipe, a reflux pipe, a water supply pipe and a nitrogen pipe are respectively fixedly connected to the top of the ultrapure water tank and are internally connected thereto, a liquid solenoid valve is fixedly installed at the middle of the reflux pipe and the water supply pipe, and a gas solenoid valve is fixedly installed at the middle of the nitrogen pipe.

[0010] Furthermore, a pressure gauge is fixedly installed at a place on the outer surface of the ultrapure water tank.

[0011] Furthermore, a thermal insulation layer is fixedly connected to the side wall of the ultrapure water tank.

[0012] The beneficial effects of the utility model are as follows:

[0013] The utility model detects the temperature inside the ultrapure water tank in real time through a temperature controller, and when the temperature is low, promptly starts the heating tube to heat the water to keep it at a suitable temperature, and at the same time starts the motor to drive the rotating rod and the stirring blade to rotate, so that there is no large temperature difference between the upper and lower water levels inside the ultrapure water tank, thereby making the discharged ultrapure water work more efficiently. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0015] Figure 2 This is a diagram showing the interior of the ultrapure water tank of the utility model;

[0016] Figure 3 It is a top cross-sectional view of the rotating rod of the utility model.

[0017] Figure numerals: 1. ultrapure water tank; 2. support base; 3. temperature controller; 4. heating tube; 5. motor; 6. rotating rod; 7. stirring blade; 8. connecting rod; 9. slot; 10. cover plate; 11. threaded hole; 12. screw; 13. drain pipe; 14. TOC degrader; 15. liquid solenoid valve; 16. reflux pipe; 17. water supply pipe; 18. nitrogen pipe; 19. gas solenoid valve; 20. pressure gauge; 21. insulation layer. DETAILED DESCRIPTION

[0018] In order to make the purpose, technical solution and advantages of the embodiments of the present utility model clearer, the technical solution in the embodiments of the present utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the present utility model.

[0019] like Figure 1-3 As shown, an ultrapure water machine with TOC degradation function comprises an ultrapure water tank 1, a support base 2 is fixedly connected to the bottom of the ultrapure water tank 1, a temperature controller 3 is fixedly installed on the outer surface of the ultrapure water tank 1 near the bottom, a part of the temperature controller 3 penetrates and is fixedly installed on the inner surface of the ultrapure water tank 1, the temperature controller 3 is located inside the ultrapure water tank 1 and is fixedly connected to a heating tube 4, a motor 5 is fixedly installed at the bottom center of the ultrapure water tank 1, a top output end of the motor 5 penetrates the ultrapure water tank 1 and extends to the inside of the ultrapure water tank 1 and is fixedly connected to a rotating rod 6, a stirring blade 7 is fixedly connected to the outer surface of the rotating rod 6, the temperature inside the ultrapure water tank 1 is detected in real time by the temperature controller 3, when the temperature is low, the heating tube 4 is started in time to heat the water to keep it at a suitable temperature, and the motor 5 is turned on at the same time, and the rotating rod 6 and the stirring blade 7 are driven by the motor 5 to rotate, so that there is no large temperature difference between the upper and lower water levels inside the ultrapure water tank 1, thereby making the discharged ultrapure water work more efficiently.

[0020] like Figure 2 As shown, in some embodiments, the stirring blade 7 is a spiral integrated blade. Specifically, by being set as a threaded blade, when the motor 5 is started, it can be rotated and bring the water at the bottom to the top, thereby realizing the circulation of water from top to bottom, thereby accelerating the temperature difference between the return water and the original water, and facilitating temperature control.

[0021] like Figure 3 As shown, in some embodiments, a connecting rod 8 is provided between the output end of the motor 5 and the rotating rod 6, the output end of the motor 5 extending to the inside of the ultrapure water tank 1 is fixedly connected to the connecting rod 8, a slot 9 is vertically opened inside the rotating rod 6, the connecting rod 8 is slidably connected to the slot 9, the top of the rotating rod 6 and the connecting rod 8 is covered with a cover plate 10, the inner center of the cover plate 10 and the connecting rod 8 is provided with a threaded hole 11, the top of the cover plate 10 is provided with a screw 12, the screw 12 penetrates downward and is threadedly connected to the threaded hole 11 to the inside of the connecting rod 8, specifically, by inserting the slot 9 into the connecting rod 8, the motor 5 can drive it to rotate, and the rotating rod 6 and the stirring blade 7 can be removed after the screw 12 is removed, so as to facilitate replacement or cleaning. In actual use, the rotating rod 6 and the stirring blade 7 can be sprayed with a coating layer or replaced with a suitable material so that the surface corrosion of the rotating rod 6 and the stirring blade 7 will not occur and the water quality will not deteriorate.

[0022] like Figure 1As shown, in some embodiments, a drain pipe 13 is fixedly connected to and internally communicated with the bottom of the ultrapure water tank 1, the extended end of the drain pipe 13 is fixedly connected to the water inlet of the TOC degrader 14, a liquid solenoid valve 15 is fixedly installed at the middle of the drain pipe 13, and a reflux pipe 16, a water supply pipe 17 and a nitrogen pipe 18 are respectively fixedly connected to and internally communicated with the top of the ultrapure water tank 1, and a liquid solenoid valve 15 is fixedly installed at the middle of the reflux pipe 16 and the water supply pipe 17, and a gas solenoid valve 19 is fixedly installed at the middle of the nitrogen pipe 18. Specifically, by installing solenoid valves on each pipe connected to the ultrapure water tank 1, signals can be given to the temperature controller 3 and the motor 5 at the same time when the ultrapure water tank 1 is input or discharged, so that the temperature controller 3 immediately performs a detection and starts the motor 5 when the reflux pipe 16 and the water supply pipe 17 are started to quickly adjust the temperature difference between the upper and lower water levels.

[0023] like Figure 1 As shown, in some embodiments, a pressure gauge 20 is fixedly installed at a place on the outer surface of the ultrapure water tank 1. Specifically, due to the influence of air pressure caused by temperature changes, the installed pressure gauge 20 is used to detect the pressure of nitrogen in the ultrapure water tank 1, so that the nitrogen pressure inside the ultrapure water tank 1 meets the standard under the condition of suitable temperature, thereby realizing effective nitrogen sealing.

[0024] like Figure 2 As shown, in some embodiments, the side wall of the ultrapure water tank 1 is fixedly connected with an insulation layer 21. Specifically, the installed insulation layer 21 is used to insulate the water in the ultrapure water tank 1, thereby slowing down the rate of water temperature loss and reducing the amount of electricity required for heating.

[0025] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. An ultrapure water machine with TOC degradation function, comprising an ultrapure water tank (1), characterized in that: The bottom of the ultrapure water tank (1) is fixedly connected to a support base (2); a temperature controller (3) is fixedly installed on the outer surface of the ultrapure water tank (1) near the bottom; a portion of the temperature controller (3) penetrates through and is fixedly installed on the inner surface of the ultrapure water tank (1); the temperature controller (3) is located inside the ultrapure water tank (1) and is fixedly connected to a heating tube (4); a motor (5) is fixedly installed at the center of the bottom of the ultrapure water tank (1); a top output end of the motor (5) penetrates through the ultrapure water tank (1) and extends to the inside of the ultrapure water tank (1) and is fixedly connected to a rotating rod (6); and a stirring blade (7) is fixedly connected to the outer surface of the rotating rod (6).

2. The ultrapure water machine with TOC degradation function according to claim 1, characterized in that: The stirring blade (7) is a spiral integrated blade.

3. The ultrapure water machine with TOC degradation function according to claim 2, characterized in that: A connecting rod (8) is provided between the output end of the motor (5) and the rotating rod (6); the output end of the motor (5) extending to the inside of the ultrapure water tank (1) is fixedly connected to the connecting rod (8); a slot (9) is vertically provided inside the rotating rod (6); the connecting rod (8) is slidably connected to the slot (9); the tops of the rotating rod (6) and the connecting rod (8) are covered with a cover plate (10); a threaded hole (11) is provided inwardly at the center of the inside of the cover plate (10) and the connecting rod (8); a screw (12) is provided on the top of the cover plate (10); the screw (12) penetrates downward and is threadedly connected to the threaded hole (11) to the inside of the connecting rod (8).

4. The ultrapure water machine with TOC degradation function according to claim 3, characterized in that: A drainage pipe (13) is fixedly connected to and internally communicated with a bottom portion of the ultrapure water tank (1), an end of the drainage pipe (13) extending outward is fixedly connected to a water inlet of a TOC degrader (14), a liquid solenoid valve (15) is fixedly installed at a middle portion of the drainage pipe (13), a reflux pipe (16), a water supply pipe (17) and a nitrogen pipe (18) are fixedly connected to and internally communicated with a top portion of the ultrapure water tank (1), a liquid solenoid valve (15) is fixedly installed at a middle portion of the reflux pipe (16) and the water supply pipe (17), and a gas solenoid valve (19) is fixedly installed at a middle portion of the nitrogen pipe (18).

5. The ultrapure water machine with TOC degradation function according to claim 4, characterized in that: A pressure gauge (20) is fixedly mounted at one point on the outer surface of the ultrapure water tank (1).

6. The ultrapure water machine with TOC degradation function according to claim 5, characterized in that: A thermal insulation layer (21) is fixedly connected to the side wall of the ultrapure water tank (1).