Solar glass coating equipment with self-cleaning structure

Abstract

The utility model provides solar glass coating equipment with a self-cleaning structure, which belongs to the technical field of solar glass production and comprises a support frame, a conveying mechanism, a coating machine and a self-cleaning mechanism, the conveying mechanism is fixedly mounted at the top of the support frame, and the coating machine is fixedly mounted at the top of the conveying mechanism. A self-cleaning mechanism is fixedly installed on the left side of the coating machine and comprises a rotating disc, brushes, a rotating shaft, a servo motor, a dust collector and a dust suction inlet, the rotating disc is fixedly installed on the left side of the coating machine, and the brushes are fixedly installed on the periphery of the bottom of the rotating disc. Through the arrangement of the self-cleaning mechanism, dust, dirt and other impurities on the surface of the solar glass to be coated can be effectively removed, the cleanness of the surface of the glass is ensured, a good foundation is provided for the subsequent coating process, the stability and continuity of equipment in the continuous production process are ensured, and the production efficiency is improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of solar glass production, and in particular relates to solar glass coating equipment with a self-cleaning structure. Background Art

[0002] Solar glass mainly refers to the packaging or cover glass used for solar photovoltaic power generation and solar thermal components. Among them, solar glass for solar photovoltaic power generation components is divided into two categories: crystalline silicon solar cell components and thin-film solar cell components. The former mainly uses solar ultra-white embossed glass, which is the main form of solar photovoltaic power generation at present, while the latter mainly uses ultra-white float glass.

[0003] At present, during the coating process of solar photovoltaic coated glass, the presence of dust and other impurities on the surface of some glass will affect the final coating effect, affect the light transmittance of solar glass, and reduce the production quality of solar glass. Utility Model Content

[0004] The purpose of the utility model is to provide a solar glass coating device with a self-cleaning structure, aiming to solve the problems raised in the above background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A solar glass coating device with a self-cleaning structure comprises a support frame, a conveying mechanism, a coating machine and a self-cleaning mechanism, wherein the conveying mechanism is fixedly installed on the top of the support frame, the coating machine is fixedly installed on the top of the conveying mechanism, and the self-cleaning mechanism is fixedly installed on the left side of the coating machine. The self-cleaning mechanism comprises a turntable, a brush, a rotating shaft, a servo motor, a vacuum cleaner and a dust suction port, the turntable is fixedly installed on the left side of the coating machine, the brush is fixedly installed around the bottom of the turntable, the rotating shaft is fixedly installed on the top of the turntable, the servo motor is fixedly installed on the top of the rotating shaft, the vacuum cleaner is fixedly installed on the top of the turntable, and the dust suction port is opened at the bottom of the vacuum cleaner.

[0007] As a preferred solution of the utility model, a lifting rod is fixedly installed inside the coating machine, a fixing frame is fixedly installed at the bottom of the lifting rod, a plurality of mounting holes are opened at the bottom of the fixing frame, and an ultrasonic coating nozzle is fixedly installed in the inner cavity of the mounting hole.

[0008] As a preferred solution of the utility model, a delivery pipe is fixedly installed on the top of the ultrasonic coating nozzle, a delivery pump is fixedly installed on one end of the delivery pipe, and a coating agent storage box is fixedly installed on the bottom of the delivery pump.

[0009] As a preferred solution of the utility model, a feed port is provided on the top of the coating agent storage box, a sealing cover is fixedly installed on the top of the feed port, and a transparent panel is provided on the front of the coating agent storage box.

[0010] As a preferred solution of the utility model, a pulsed ultraviolet xenon lamp is fixedly installed on the right side of the ultrasonic coating nozzle, an air suction hood is fixedly installed on the right side of the pulsed ultraviolet xenon lamp, an exhaust pipe is fixedly installed on the top of the air suction hood, and an exhaust fan is fixedly installed on the top of the exhaust pipe.

[0011] As a preferred solution of the utility model, the conveying mechanism includes a conveyor belt, a conveyor roller, a drive shaft, a drive motor and a controller. The conveyor belt is fixedly installed on the top of the support frame, the conveyor roller is fixedly installed in the inner cavity of the conveyor belt, the drive shaft is fixedly installed in the inner cavity of the conveyor roller, the drive motor is fixedly installed at one end of the drive shaft, and the controller is fixedly installed on the front side of the support frame.

[0012] As a preferred solution of the utility model, the drive motor is electrically connected to an external power supply through a controller.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] Through the setting of the self-cleaning mechanism, dust, dirt and other impurities on the surface of the solar glass to be coated can be effectively removed, ensuring the cleanliness of the glass surface, providing a good foundation for the subsequent coating process, ensuring the stability and continuity of the equipment during the continuous production process, and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following is a brief introduction to the drawings required for the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the self-cleaning mechanism of the utility model;

[0018] Figure 3 It is a partial schematic diagram of the utility model;

[0019] Figure 4 This is a bottom view of the coating machine of the utility model;

[0020] Figure 5It is a schematic diagram of the transmission mechanism of the utility model.

[0021] In the figure: 1. support frame; 2. conveying mechanism; 201. conveyor belt; 202. conveying roller; 203. drive shaft; 204. drive motor; 205. controller; 3. coating machine; 4. self-cleaning mechanism; 401. turntable; 402. brush; 403. rotating shaft; 404. servo motor; 405. vacuum cleaner; 406. dust suction port; 5. lifting rod; 6. fixing frame; 7. mounting hole; 8. ultrasonic coating nozzle; 9. conveying pipe; 10. conveying pump; 11. coating agent storage box; 12. feeding port; 13. sealing cover; 14. transparent panel; 15. pulsed ultraviolet xenon lamp; 16. suction hood; 17. exhaust pipe; 18. exhaust fan. DETAILED DESCRIPTION

[0022] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0023] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0024] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor is it a separate or selective embodiment that is mutually exclusive with other embodiments.

[0025] Example

[0026] Reference Figure 1-5, is the first embodiment of the utility model, which provides a solar glass coating device with a self-cleaning structure, including a support frame 1, a conveying mechanism 2, a coating machine 3 and a self-cleaning mechanism 4, the top of the support frame 1 is fixedly installed with the conveying mechanism 2, the top of the conveying mechanism 2 is fixedly installed with the coating machine 3, the left side of the coating machine 3 is fixedly installed with the self-cleaning mechanism 4, the self-cleaning mechanism 4 includes a turntable 401, a brush 402, a rotating shaft 403, a servo motor 404, a vacuum cleaner 405 and a dust suction port 406, the turntable 401 is fixedly installed on the left side of the coating machine 3, the brush 402 is fixedly installed around the bottom of the turntable 401, the rotating shaft 403 is fixedly installed on the top of the turntable 401, the servo motor 404 is fixedly installed on the top of the rotating shaft 403, the vacuum cleaner 405 is fixedly installed on the top of the turntable 401, and the dust suction port 406 is opened at the bottom of the vacuum cleaner 405.

[0027] Specifically, a lifting rod 5 is fixedly installed inside the coating machine 3, a fixing frame 6 is fixedly installed at the bottom of the lifting rod 5, a plurality of mounting holes 7 are opened at the bottom of the fixing frame 6, and an ultrasonic coating nozzle 8 is fixedly installed in the inner cavity of the mounting hole 7.

[0028] Furthermore, when the solar glass to be coated is transported to the bottom of the ultrasonic coating nozzle 8, the lifting rod 5 drives the fixing frame 6 to descend, and adjusts the distance between the ultrasonic coating nozzle 8 and the glass, so as to facilitate more precise spraying operation on the glass.

[0029] Specifically, a delivery pipe 9 is fixedly installed on the top of the ultrasonic coating nozzle 8 , a delivery pump 10 is fixedly installed on one end of the delivery pipe 9 , and a coating agent storage box 11 is fixedly installed on the bottom of the delivery pump 10 .

[0030] Furthermore, the delivery pump 10 increases the power for delivering the coating agent to the delivery pipe 9, thereby ensuring the continuity and stability of the coating process.

[0031] Specifically, a feed port 12 is provided on the top of the coating agent storage box 11 , a sealing cover 13 is fixedly installed on the top of the feed port 12 , and a transparent panel 14 is provided on the front of the coating agent storage box 11 .

[0032] Furthermore, through the provision of the transparent panel 14, the staff can visually observe the usage of the coating agent in the coating agent storage box 11, so as to facilitate timely addition of the coating agent.

[0033] Specifically, a pulsed ultraviolet xenon lamp 15 is fixedly installed on the right side of the ultrasonic coating nozzle 8, an air suction hood 16 is fixedly installed on the right side of the pulsed ultraviolet xenon lamp 15, an exhaust pipe 17 is fixedly installed on the top of the exhaust pipe 17, and an exhaust fan 18 is fixedly installed on the top of the exhaust pipe 17.

[0034] Furthermore, the pulsed ultraviolet xenon lamp 15 illuminates the coated solar glass to achieve the effect of quickly drying the coating.

[0035] Specifically, the conveying mechanism 2 includes a conveyor belt 201, a conveyor roller 202, a drive shaft 203, a drive motor 204 and a controller 205. The conveyor belt 201 is fixedly installed on the top of the support frame 1, the conveyor roller 202 is fixedly installed in the inner cavity of the conveyor belt 201, the drive shaft 203 is fixedly installed in the inner cavity of the conveyor roller 202, the drive motor 204 is fixedly installed at one end of the drive shaft 203, and the controller 205 is fixedly installed on the front side of the support frame 1. The drive motor 204 is electrically connected to an external power supply through the controller 205.

[0036] Furthermore, the output end of the driving motor 204 provides power to drive the driving shaft 203 to rotate, the driving shaft 203 drives the conveying roller 202 to rotate, and the conveying roller 202 drives the conveyor belt 201 to rotate, which can drive the top glass to be transported forward.

[0037] When in use, the solar glass to be coated is transported from left to right on the conveyor belt 201. When passing through the self-cleaning mechanism 4, the servo motor 404 is used to drive the turntable 401 to rotate. The turntable 401 drives the brush 402 at the bottom to clean the dust on the glass surface. The dust enters the vacuum cleaner 405 through the dust suction port 406. The cleaned glass continues to be transported to the right and enters the coating machine 3. The solar glass to be coated is evenly coated with a layer of light-transmitting film after passing through the bottom of the ultrasonic coating nozzle 8, and then continues to be transported to the right. The pulsed ultraviolet xenon lamp 15 emits light to evenly illuminate the upper surface of the solar glass coated with the light-transmitting film, and quickly dries the coating. The harmful gases generated during the drying process are sucked away by the exhaust fan 18, and the coating process of the solar glass is completed.

[0038] In summary, through the setting of the self-cleaning mechanism 4, dust, dirt and other impurities on the surface of the solar glass to be coated can be effectively removed, ensuring the cleanliness of the glass surface, providing a good foundation for the subsequent coating process, ensuring the stability and continuity of the equipment in the continuous production process, and improving production efficiency.

[0039] Importantly, it should be noted that the construction and arrangement of the present application shown in a plurality of different exemplary embodiments are only exemplary. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and ratio of various elements, and parameter values ​​(e.g., temperature, pressure, etc.), installation arrangements, use of materials, color, directional changes, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in the application. For example, the element shown as integrally formed can be composed of multiple parts or elements, the position of the element can be inverted or otherwise changed, and the nature or number or position of the discrete element can be changed or changed. Therefore, all such modifications are intended to be included in the scope of the present utility model. The order or sequence of any process or method steps can be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and is not only structurally equivalent but also an equivalent structure. Without departing from the scope of the present invention, other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the present invention is not limited to a specific embodiment, but extends to various modifications that still fall within the scope of the appended claims.

[0040] Additionally, in order to provide a concise description of example embodiments, all features of an actual embodiment (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those that are not relevant to implementing the invention) may not be described.

[0041] It will be appreciated that in the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but will be a routine task of design, fabrication, and production for those of ordinary skill having the benefit of this disclosure without undue experimentation.

[0042] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. A solar glass coating device with a self-cleaning structure, characterized in that: The invention comprises a support frame (1), a conveying mechanism (2), a coating machine (3) and a self-cleaning mechanism (4), wherein the top of the support frame (1) is fixedly mounted with the conveying mechanism (2), the top of the conveying mechanism (2) is fixedly mounted with the coating machine (3), the left side of the coating machine (3) is fixedly mounted with the self-cleaning mechanism (4), and the self-cleaning mechanism (4) comprises a turntable (401), a brush (402), a rotating shaft (403), a servo motor (404), a vacuum cleaner (405) and a dust suction device (410). The turntable (401) is fixedly mounted on the left side of the coating machine (3), the brush (402) is fixedly mounted around the bottom of the turntable (401), the rotating shaft (403) is fixedly mounted on the top of the turntable (401), the servo motor (404) is fixedly mounted on the top of the rotating shaft (403), the vacuum cleaner (405) is fixedly mounted on the top of the turntable (401), and the dust suction port (406) is opened at the bottom of the vacuum cleaner (405).

2. The solar glass coating device with a self-cleaning structure according to claim 1, characterized in that: A lifting rod (5) is fixedly installed inside the coating machine (3), a fixing frame (6) is fixedly installed at the bottom of the lifting rod (5), a plurality of mounting holes (7) are opened at the bottom of the fixing frame (6), and an ultrasonic coating nozzle (8) is fixedly installed in the inner cavity of the mounting hole (7).

3. The solar glass coating device with a self-cleaning structure according to claim 2, characterized in that: A delivery pipe (9) is fixedly mounted on the top of the ultrasonic coating nozzle (8), a delivery pump (10) is fixedly mounted on one end of the delivery pipe (9), and a coating agent storage box (11) is fixedly mounted on the bottom of the delivery pump (10).

4. The solar glass coating device with a self-cleaning structure according to claim 3 is characterized in that: The top of the coating agent storage box (11) is provided with a feed port (12), the top of the feed port (12) is fixedly provided with a sealing cover (13), and the front of the coating agent storage box (11) is provided with a transparent panel (14).

5. The solar glass coating device with a self-cleaning structure according to claim 2, characterized in that: A pulsed ultraviolet xenon lamp (15) is fixedly mounted on the right side of the ultrasonic coating nozzle (8), an air suction hood (16) is fixedly mounted on the right side of the pulsed ultraviolet xenon lamp (15), an exhaust pipe (17) is fixedly mounted on the top of the exhaust pipe (17), and an exhaust fan (18) is fixedly mounted on the top of the exhaust pipe (17).

6. The solar glass coating device with a self-cleaning structure according to claim 1, characterized in that: The conveying mechanism (2) comprises a conveying belt (201), a conveying roller (202), a driving shaft (203), a driving motor (204) and a controller (205); the conveying belt (201) is fixedly mounted on the top of the support frame (1); the conveying roller (202) is fixedly mounted in the inner cavity of the conveying belt (201); the driving shaft (203) is fixedly mounted in the inner cavity of the conveying roller (202); the driving motor (204) is fixedly mounted on one end of the driving shaft (203); and the controller (205) is fixedly mounted on the front of the support frame (1).

7. The solar glass coating device with a self-cleaning structure according to claim 6, characterized in that: The driving motor (204) is electrically connected to an external power source via a controller (205).

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