Fluffing machine for processing high-density velvet fabric

Abstract

The utility model is suitable for the technical field of raising machines, and provides a raising machine for processing high-density velvet fabric, which comprises a rack, the fuzzing mechanism and the reprocessing mechanism are arranged on the rack; the reprocessing mechanism comprises a reprocessing box arranged on the rack; the group of electric push rods are arranged on the top side in the retreatment box; the assembling seat is arranged at the telescopic ends of the two electric push rods; the cleaning brush is arranged in the assembling seat; according to the fabric reprocessing device, through cooperative work of the cleaning brush and the cleaning roller, thorough and efficient cleaning of fabric is achieved, impurities on the surface and in the deep layer are effectively removed, meanwhile, the cleaning effect is good, and the fabric reprocessing device has the advantages of being simple in structure, convenient to operate and high in practicability. The fan is matched with the adsorption cover to ensure that fluff and impurities are sucked and recycled in the cleaning process, the cleanliness of the working environment is improved, the health risk is reduced, in addition, the device can accurately adjust the distance between the fluffing roller and the fabric, the fluffing effect is uniform and attractive, and the high-quality production requirement is met.

Description

Technical Field

[0001] The utility model belongs to the technical field of raising machines, in particular to a raising machine for processing high-density velvet fabrics. Background Art

[0002] With the rapid development of the textile industry, the requirements for fabric fuzzing and cleaning technology are also increasing. Traditional de-fuzzing equipment has some obvious deficiencies in design and function, which limit its application in modern textile production and make it difficult to meet the production needs of high quality and high efficiency.

[0003] First, the traditional depilling equipment is not equipped with a cleaning mechanism, which is a significant defect. During the pilling process, the fibers attached to the fabric are often picked up by the pilling roller, but due to the lack of a cleaning mechanism, these fibers cannot be effectively processed, which not only causes the fibers to fly around in the working environment, seriously polluting the working environment and increasing the potential threat to the health of operators; at the same time, the residual fibers will also affect the quality of the fabric itself, making the surface of the fabric not clean enough and reducing the overall quality of the product;

[0004] Secondly, the traditional depilatory equipment cannot adjust the distance between the raising roller and the fabric, which is also a problem that needs to be solved urgently. The distance between the raising roller and the fabric has a crucial influence on the raising effect. If the distance is too large, the raising effect may not be obvious; if the distance is too small, it may cause damage to the fabric. However, due to the lack of distance adjustment function of traditional equipment, it can only be adapted to the same type of raising, and cannot adapt to the changes in different fabric types and raising requirements. This not only limits the scope of application of the equipment, but also increases the inconvenience and cost in the production process. Utility Model Content

[0005] The utility model provides a raising machine for high-density velvet fabric processing, aiming to solve the problems that traditional de-pilling equipment lacks a cleaning mechanism, resulting in flying fibers, environmental pollution and reduced fabric quality; and the distance between the raising roller and the fabric cannot be adjusted, limiting the application range of the equipment and the raising effect.

[0006] The utility model is implemented as follows: a raising machine for processing high-density velvet fabrics, comprising a frame; a raising mechanism arranged on the frame; and a reprocessing mechanism arranged beside the raising mechanism; wherein the reprocessing mechanism comprises: a reprocessing box arranged on the frame; a group of electric push rods arranged on the top side of the reprocessing box; an assembly seat arranged at the telescopic ends of two of the electric push rods; a cleaning brush arranged in the assembly seat; a cleaning roller rotating at the lower position of the reprocessing box, the outer side of the cleaning roller being provided with a cleaning protrusion; a servo motor arranged on the outer side of the reprocessing box, the output end of the servo motor being fixedly connected with the end key of the cleaning roller; an adsorption cover arranged in the reprocessing box; a fan and a recovery box arranged on the top of the reprocessing box, the adsorption end of the fan being connected with the adsorption cover, and the discharge end of the fan being connected with the recovery box.

[0007] Preferably, the raising mechanism includes: a raising box arranged on the frame; assembly grooves symmetrically arranged on both sides of the raising box; a connecting plate sliding in the two assembly grooves; a first raising roller rotating between the two connecting plates; and two hydraulic rods arranged on the top of the raising box, the telescopic ends of the two hydraulic rods passing through the side walls of the raising box and connected to the top side of the connecting plate.

[0008] Preferably, a second raising roller is arranged below the assembly groove, and the second raising roller is rotatably matched with the side wall of the raising box.

[0009] Preferably, a first motor and a second motor are arranged on the outside of the connecting plate and the raising box, wherein the output end of the first motor is fixedly connected to the end key of the first raising roller, and the output end of the second motor is fixedly connected to the end key of the second raising roller.

[0010] Preferably, a guide roller is rotatably fitted at the middle portion of the frame.

[0011] Preferably, a guide groove for sliding of the connecting plate is provided on the inner side of the assembly groove.

[0012] Compared with the prior art, the embodiments of the present application have the following beneficial effects:

[0013] Firstly, the coordinated work of the cleaning brush and the cleaning roller in the device makes the fabric cleaning process more complete, which can effectively remove impurities and excess fibers on the surface, and further remove more stubborn impurities, thereby achieving a more thorough and efficient cleaning effect. In addition, the cooperation between the fan and the adsorption hood can effectively suck in the fluff, impurities, etc. generated during the cleaning process, and transport them to the recycling box through a pipe. This design not only significantly improves the cleanliness of the working environment and reduces the potential threat to the health of operators, but also facilitates the subsequent unified collection, treatment and recycling of fluff and impurities.

[0014] Secondly, the distance between the first raising roller and the fabric of the device can be precisely adjusted. This precise adjustment ensures that the pressure applied to the fabric is moderate, neither too heavy to damage the fabric nor too light to affect the raising effect, thereby ensuring the uniformity and quality stability of the raising effect. In addition, the coordinated work of the first raising roller and the second raising roller ensures that both sides of the fabric can be evenly raised. This design not only significantly improves the raising efficiency, but also makes the raising effect more beautiful and consistent through the fine treatment of the front and back sides of the fabric, meeting the needs of high-quality production. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0016] Figure 2 It is a schematic diagram of the structure of the raising mechanism of the utility model;

[0017] Figure 3 It is a front structural diagram of the reprocessing mechanism of the utility model;

[0018] Figure 4 This is a schematic diagram of the fabric guide structure of the utility model;

[0019] In the figure: 1. frame; 2. reprocessing box; 3. electric push rod; 4. assembly seat; 5. cleaning brush; 6. cleaning roller; 7. servo motor; 8. adsorption cover; 9. fan; 10. recycling box; 11. raising box; 12. assembly groove; 13. connecting plate; 14. first raising roller; 15. hydraulic rod; 16. second raising roller; 17. first motor; 18. second motor; 19. guide roller; 20. guide slide. DETAILED DESCRIPTION

[0020] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by technicians in the technical field of this application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned drawings are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of this application or the above-mentioned drawings are used to distinguish different objects, not to describe a specific order.

[0021] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0022] The utility model provides a raising machine for processing high-density velvet fabrics. Figure 1-4 As shown, it includes a frame 1; a raising mechanism arranged on the frame 1; and a reprocessing mechanism arranged beside the raising mechanism; the reprocessing mechanism includes: a reprocessing box 2 arranged on the frame 1; a group of electric push rods 3 arranged on the top side of the reprocessing box 2; an assembly seat 4 arranged at the telescopic ends of the two electric push rods 3; a cleaning brush 5 arranged in the assembly seat 4; a cleaning roller 6 rotating at the lower position of the reprocessing box 2, and a cleaning protrusion is arranged on the outer side of the cleaning roller 6; a servo motor 7 arranged on the outer side of the reprocessing box 2, and the output end of the servo motor 7 is fixedly connected with the end key of the cleaning roller 6; an adsorption cover 8 arranged in the reprocessing box 2; a fan 9 and a recovery box 10 arranged on the top of the reprocessing box 2, the adsorption end of the fan 9 is connected with the adsorption cover 8, and the discharge end of the fan 9 is connected with the recovery box 10.

[0023] It should be noted that due to the lack of cleaning mechanism in traditional de-pilling equipment, fibers fly around, the environment is polluted and the quality of fabrics is deteriorated; the distance between the raising roller and the fabric cannot be adjusted, which limits the scope of application of the equipment and the raising effect. This solution achieves efficient and thorough cleaning of the fabric through the coordinated work of the cleaning brush 5 and the cleaning roller 6, removes the surface of the fabric and stubborn impurities, and the fan 9 cooperates with the adsorption hood 8 to absorb and recycle fluff and impurities, thereby improving the cleanliness of the working environment, reducing health risks, and facilitating subsequent processing and recycling. At the same time, the device accurately adjusts the distance between the raising roller and the fabric to ensure that the raising effect is uniform and beautiful, meeting high-quality production requirements.

[0024] Specifically, in the present embodiment, the present scheme mainly comprises a frame 1; when it is necessary to clean the raised fabric, first, the telescopic ends of the two electric push rods 3 drive the assembly seat 4 to move downward accurately. During this process, the cleaning brush 5 in the assembly seat 4 gradually approaches the fabric, which can ensure the best cleaning effect and avoid unnecessary damage to the fabric. Next, the cleaning brush 5 performs preliminary cleaning of the hairiness on the surface of the fabric to effectively remove impurities and excess fibers on the surface. This step is the basis of the cleaning process and lays the foundation for subsequent deeper cleaning. At the same time, the cleaning protrusions on the outer side of the cleaning roller 6 further clean the fabric by friction and rolling. These cleaning protrusions can penetrate into the fabric fibers to remove more stubborn impurities and fiber residues, thereby achieving a more thorough cleaning effect.

[0025] The servo motor 7 provides stable and continuous power to the cleaning roller 6, ensuring that it rotates at an appropriate speed, which can not only ensure the cleaning effect but also avoid excessive friction or stretching of the fabric. During the cleaning process, the adsorption hood 8 sucks in the fluff, impurities, etc. generated during the cleaning process through the strong suction force generated by the fan 9, and transports them to the recovery box 10 through the pipe of the fan 9. This design not only keeps the working environment clean, but also facilitates the subsequent unified treatment of fluff and impurities.

[0026] In a further preferred embodiment of the present invention, Figure 1-2 As shown, the raising mechanism includes: a raising box 11 arranged on the frame 1; assembly grooves 12 symmetrically arranged on both sides of the raising box 11; a connecting plate 13 sliding in the two assembly grooves 12; a first raising roller 14 rotating between the two connecting plates 13; two hydraulic rods 15 arranged on the top of the raising box 11, the telescopic ends of the two hydraulic rods 15 pass through the side walls of the raising box 11 and are connected to the top side of the connecting plate 13, and a second raising roller 16 is arranged below the assembly groove 12, and the second raising roller 16 is rotatably matched with the side wall of the raising box 11.

[0027] In this embodiment, the fabric smoothly enters the raising box 11 through the entrance of the raising mechanism, and the hydraulic rod 15 drives the connecting plate 13 to move up and down stably in the assembly groove 12 through precise telescopic movement. This action not only adjusts the distance between the first raising roller 14 and the fabric, but also ensures that the pressure applied to the fabric is just right.

[0028] Once the fabric contacts the first raising roller 14, the first raising roller 14 starts to rotate at an appropriate speed. The rotation of the first raising roller 14 and the movement of the fabric form a relative motion. It is this relative motion that effectively pulls up the fibers on the surface of the fabric, thereby forming the desired fluff effect. This raising process is both uniform and efficient, ensuring the raising quality of the fabric. At the same time, the second raising roller 16 located below the raising box 11 also starts to work in coordination. Unlike the first raising roller 14, the second raising roller 16 is mainly responsible for raising the reverse side of the fabric. By cooperating with the first raising roller 14, the second raising roller 16 can further enhance the raising effect of the fabric, making it more uniform and dense.

[0029] During the entire raising process, the hydraulic rod 15 can flexibly adapt to different fabric types and raising requirements. This flexibility not only improves production efficiency, but also enables the raising mechanism to better meet various production needs.

[0030] In a further preferred embodiment of the present invention, Figure 2 As shown, a first motor 17 and a second motor 18 are provided on the outer sides of the connecting plate 13 and the raising box 11, wherein the output end of the first motor 17 is fixedly connected to the end key of the first raising roller 14, and the output end of the second motor 18 is fixedly connected to the end key of the second raising roller 16.

[0031] In this embodiment, the first motor 17 and the second motor 18 drive the first raising roller 14 and the second raising roller 16 to rotate respectively to adapt to different fabric types and raising requirements.

[0032] In a further preferred embodiment of the present invention, Figure 1-4 As shown, a guide roller 19 is rotatably coupled to the middle portion of the frame 1 .

[0033] In this embodiment, the guide roller 19 is provided to ensure that the fabric moves along a predetermined path during the moving process, thereby avoiding deviation or wrinkles.

[0034] In a further preferred embodiment of the present invention, Figure 2 As shown, a guide groove 20 for the connecting plate 13 to slide is provided on the inner side of the assembly groove 12 .

[0035] In this embodiment, the guide groove 20 can prevent the connecting plate 13 from shifting or shaking during movement, and its precise guiding effect ensures that the connecting plate 13 always maintains the correct position and direction, thereby ensuring the consistency and uniformity of the raising roller's raising treatment of the fabric.

[0036] Working principle: The fabric to be processed is wound around the second raising roller 16. At this time, the hydraulic rod 15 is extended and retracted to drive the connecting plate 13 to move up and down smoothly and stably in the assembly groove 12. The purpose of this action is to adjust the distance between the first raising roller 14 and the fabric to ensure that the pressure applied to the fabric is neither too heavy nor too light, but just right. Once the fabric contacts the first raising roller 14, the first raising roller 14 starts to rotate. The rotation of the raising roller forms a relative motion with the traveling direction of the fabric. This relative motion is the key to the raising process, which effectively pulls up the fibers on the surface of the fabric, thereby forming a uniform and dense hairiness effect. This process is not only efficient, but also ensures the stability and reliability of the raising quality.

[0037] At the same time, the second raising roller 16 located below the raising box 11 also starts to work in coordination; unlike the first raising roller 14, the second raising roller 16 mainly performs raising treatment on the reverse side of the fabric; by closely cooperating with the first raising roller 14, the second raising roller 16 can further enhance the raising effect of the fabric, making it more uniform and beautiful as a whole;

[0038] During the whole raising process, the telescopic movement of the hydraulic rod 15 shows extremely high flexibility; it can be adjusted in real time according to different fabric types and raising requirements, so as to ensure that the raising mechanism is always in the best working state; this flexibility not only improves production efficiency, but also enables the raising mechanism to better adapt to various complex production environments;

[0039] The raised fabric is driven by the guide roller 19 to the cleaning roller 6. At this time, the telescopic end of the electric push rod 3 drives the assembly seat 4 to move downward accurately, so that the cleaning brush 5 in the assembly seat 4 gradually approaches the surface of the fabric. In this process, the cleaning brush 5 performs preliminary cleaning of the fabric in a gentle and effective manner to remove impurities and excess fibers on the surface. The cleaning protrusions on the outer side of the cleaning roller 6 further clean the fabric by friction and rolling. These cleaning protrusions can penetrate deep into the fabric fibers to remove more stubborn impurities and fiber residues, thereby achieving a more thorough cleaning effect.

[0040] During the entire cleaning process, the servo motor 7 provides stable and continuous power support for the cleaning roller 6 to ensure that it rotates at an appropriate speed; at the same time, the strong suction force generated by the fan 9 sucks in the fluff, impurities, etc. generated during the cleaning process through the adsorption hood 8, and transports them to the recycling box 10; this design not only effectively maintains the cleanliness of the working environment, but also facilitates the subsequent unified treatment and recycling of fluff and impurities.

[0041] It should be noted that, for the above-mentioned embodiments, for the sake of simplicity, they are all described as a series of action combinations, but those skilled in the art should know that the utility model is not limited by the described action sequence, because according to the utility model, some steps may be performed in other sequences or simultaneously. Secondly, those skilled in the art should also know that the embodiments described in the specification are all preferred embodiments, and the actions and modules involved are not necessarily required by the utility model.

[0042] In the several embodiments provided in the present application, it should be understood that the disclosed devices can be implemented in other ways. For example, the device embodiments described above are merely schematic, such as the division of the above-mentioned units. There may be other division methods in actual implementation, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or communication connection shown or discussed can be through some interfaces, and the indirect coupling or communication connection between devices or units can be in the form of telecommunication or other forms.

[0043] The units described above as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed on multiple network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.

[0044] The above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit the protection scope of the utility model. Obviously, the described embodiments are only some embodiments of the utility model, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model. Although the utility model has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the utility model according to the circumstances without conflict, without making creative work, so as to obtain different other technical solutions that do not deviate from the concept of the utility model in essence, and these technical solutions also belong to the scope of protection of the utility model.

Claims

1. A raising machine for high-density velvet fabric processing, characterized in that: include: frame; A raising mechanism provided on the frame; and A reprocessing mechanism disposed beside the raising mechanism; Wherein, the reprocessing mechanism comprises: a reprocessing box disposed on the frame; A group of electric push rods arranged on the top side of the reprocessing box; An assembly seat provided at the telescopic ends of the two electric push rods; A cleaning brush disposed in the assembly seat; A cleaning roller rotating at the lower part of the reprocessing box, wherein a cleaning protrusion is arranged on the outer side of the cleaning roller; A servo motor is arranged outside the reprocessing box, and the output end of the servo motor is fixedly connected with the end key of the cleaning roller; an adsorption cover disposed in the reprocessing box; The fan and the recovery box are arranged on the top of the reprocessing box, the adsorption end of the fan is connected with the adsorption cover, and the discharge end of the fan is connected with the recovery box.

2. A raising machine for high-density velvet fabric processing as claimed in claim 1, characterized in that: The raising mechanism comprises: A raising box arranged on the frame; Assembly grooves symmetrically arranged on both sides of the raising box; A connecting plate sliding in the two assembly grooves; A first raising roller rotating between the two connecting plates; Two hydraulic rods are arranged on the top of the nap raising box, and the telescopic ends of the two hydraulic rods penetrate the side wall of the nap raising box and are connected with the top side of the connecting plate.

3. A raising machine for high-density velvet fabric processing as claimed in claim 2, characterized in that: A second raising roller is arranged below the assembly groove, and the second raising roller is rotatably matched with the side wall of the raising box.

4. A raising machine for high-density velvet fabric processing as claimed in claim 3, characterized in that: The connecting plate and the outer side of the raising box are provided with a first motor and a second motor, wherein the output end of the first motor is fixedly connected to the end key of the first raising roller, and the output end of the second motor is fixedly connected to the end key of the second raising roller.

5. A raising machine for high-density velvet fabric processing as claimed in claim 1, characterized in that: The middle part of the frame is rotatably matched with a guide roller.

6. A raising machine for processing high-density velvet fabrics as claimed in claim 3, characterized in that: The inner side of the assembly groove is provided with a guide groove for the sliding of the connecting plate.

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