Electric heating mirror roller with uniform heat

Abstract

The utility model relates to the technical field of mirror rollers, in particular to a uniform-heat electric heating mirror roller which comprises a mirror roller, a heating wire is arranged in the mirror roller, a first connecting shaft and a second connecting shaft are arranged at two ends of the mirror roller, a bottom plate is arranged below the mirror roller, and a first mounting frame and a second mounting frame are arranged on the bottom plate. A motor is arranged on the first mounting frame, a motor shaft of the motor and the first connecting shaft are fixedly arranged, an adjusting air cylinder is arranged on the bottom plate, an adjusting top plate is arranged on the adjusting air cylinder, a static electricity eliminator body and a mounting plate are arranged on the adjusting top plate, a wire passing hole is formed in the adjusting top plate, and a main static electricity eliminating wire is arranged on the static electricity eliminator body; and ball grooves are formed in the mounting plates, and static eliminating balls are rotationally clamped in the ball grooves. The heating and ironing uniformity of the mirror roller on the surface of the cloth is improved, the surface of the mirror roller can be subjected to static electricity removal treatment without shutdown, and the outer surfaces of the static electricity removal balls and the surface of the mirror roller are ensured to be adjusted and stably contacted.

Description

Technical Field

[0001] The utility model relates to the technical field of mirror rollers, in particular to an electrically heated mirror roller with uniform heat. Background Art

[0002] The electric heated mirror roller is a roller device with a heating function, which is usually used in the heating and ironing process of the cloth surface in industrial production.

[0003] The main body of the electric heating mirror roller is generally composed of a mirror roller, a heating wire, a first connecting shaft, a second connecting shaft, a first mounting frame, a second mounting frame, and a motor.

[0004] Generally, the first mounting frame and the second mounting frame are installed on the bottom plate, the first connecting shaft and the second connecting shaft are installed on the first mounting frame and the second mounting frame respectively, a motor is arranged on the first mounting frame and fixedly connected to the first connecting shaft, the motor drives the mirror roller to rotate through the first connecting shaft, the heating wire inside the mirror roller is heated, and the surface of the cloth on the conveyor belt below is heated and ironed.

[0005] At present, the existing electric mirror roller body used for heating and ironing the cloth surface is prone to static electricity on the surface of the mirror roller, which will then electrostatically absorb some small floating dust, thereby affecting the uniformity of the electric mirror roller body in heating and ironing the cloth surface.

[0006] In addition, the existing process generally requires stopping the machine to remove static electricity from the surface of the mirror roller, which greatly reduces work efficiency.

[0007] The above problems are widespread and urgently need to be improved. Utility Model Content

[0008] The utility model aims to solve the above-mentioned shortcomings in the prior art and proposes a heat-uniform electric heating mirror roller.

[0009] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0010] A heat-uniform electric heating mirror roller is designed, comprising a mirror roller, a heating wire is arranged inside the mirror roller, a first connecting shaft and a second connecting shaft are arranged at both ends of the mirror roller, a bottom plate is arranged below the mirror roller, a first mounting frame and a second mounting frame are arranged on the bottom plate, a motor is arranged on the first mounting frame, the motor shaft of the motor is fixedly arranged with the first connecting shaft, an adjusting cylinder is arranged on the bottom plate, an adjusting top plate is arranged on the adjusting cylinder, an electrostatic eliminator body and a mounting plate are arranged on the adjusting top plate, a wire passing hole is opened on the adjusting top plate, a main electrostatic eliminator wire is arranged on the electrostatic eliminator body, a ball groove is arranged on the mounting plate, an electrostatic eliminator ball is rotatably clamped in the ball groove, and a sub-electrostatic eliminator wire is connected to the main electrostatic eliminator wire.

[0011] Furthermore, the motor shaft of the motor is rotatably arranged with the first mounting bracket, and the second connecting shaft is rotatably arranged with the second mounting bracket.

[0012] Furthermore, the lateral transverse dimension of the mirror roller is not greater than the lateral transverse dimension of the mounting plate, and the mounting plate is made of plastic insulating material.

[0013] Furthermore, the antistatic ball is rollingly clamped in the ball groove, an electrostatic conductive layer is arranged in the inner groove of the ball groove, and the antistatic conductive wire is connected to the electrostatic conductive layer.

[0014] Furthermore, the number of the antistatic balls is eight and they are arranged transversely, and the antistatic balls are made of hard alloy tungsten steel.

[0015] Furthermore, the wire hole vertically penetrates the adjusting top plate, and the main antistatic wire is made of a rubber bellows material as a whole.

[0016] Furthermore, the electrostatic conductive layer is evenly coated along the inner groove wall surface of the ball groove, and the electrostatic conductive layer is made of graphene coating material.

[0017] The utility model provides a heat-uniform electric heating mirror roller, which has the following beneficial effects:

[0018] 1. The utility model arranges an antistatic eliminator body and a mounting plate structure with antistatic balls above the mirror roller. When the mirror roller heats and irons the surface of the cloth conveyed below, the antistatic balls simultaneously perform rolling antistatic treatment on the surface of the mirror roller, effectively avoiding the absorption and attachment of some small floating dust on the surface of the mirror roller due to static electricity to affect the heating and ironing effect, thereby improving the uniformity of the mirror roller heating and ironing the cloth surface.

[0019] 2. The utility model uses a rolling static electricity removal treatment structure, which can remove static electricity from the surface of the mirror roller without stopping the machine, thereby greatly improving work efficiency.

[0020] 3. The utility model provides an adjusting cylinder structure with an adjusting top plate, which can realize the up and down lifting and lowering adjustment of the anti-static ball, ensuring that the outer surface of the anti-static ball is adjusted and stably contacted with the surface of the mirror roller, thereby ensuring the subsequent rolling static electricity removal treatment effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a first-view stereoscopic diagram of the overall structure of the utility model;

[0022] Figure 2 It is a stereoscopic diagram of the overall structure of the utility model from a second viewing angle;

[0023] Figure 3 It is a schematic diagram of the overall structure of the utility model from top view;

[0024] Figure 4 For the utility model Figure 3 Middle AA section;

[0025] Figure 5 For the utility model Figure 4 A partial enlarged view of point B in the middle.

[0026] In the figure: 1 mirror roller; 11 first connecting shaft; 12 second connecting shaft; 13 heating wire; 2 first mounting frame; 21 motor; 3 second mounting frame; 4 bottom plate; 41 adjusting cylinder; 5 adjusting top plate; 50 wire hole; 51 static eliminator body; 52 main static eliminator wire; 53 branch static eliminator wire; 6 mounting plate; 61 ball groove; 611 static conductive layer; 7 static eliminator ball. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0028] Reference Figure 1-5A heat-uniform electric heating mirror roller comprises a mirror roller 1, a heating wire 13 is arranged inside the mirror roller 1, a first connecting shaft 11 and a second connecting shaft 12 are arranged at both ends of the mirror roller 1, a bottom plate 4 is arranged below the mirror roller 1, a first mounting frame 2 and a second mounting frame 3 are arranged on the bottom plate 4, a motor 21 is arranged on the first mounting frame 2, a motor shaft of the motor 21 is fixedly arranged with the first connecting shaft 11, an adjusting cylinder 41 is arranged on the bottom plate 4, an adjusting top plate 5 is arranged on the adjusting cylinder 41, and the adjusting top plate 5 is provided with an eliminator body 51 and a mounting plate 6, the adjusting top plate 5 is provided with a wire passing hole 50, the eliminator body 51 is provided with a main anti-static wire 52, the mounting plate 6 is provided with a ball groove 61, an anti-static ball 7 is rotatably engaged in the ball groove 61, and a sub-anti-static wire 53 is connected to the main anti-static wire 52. The eliminator body 51 is a prior art, which can generate positive and negative ions, and transmit them to the anti-static ball 7 to achieve uniform electrostatic neutralization on the surface of the mirror roller 1, thereby reducing dust adsorption caused by static electricity.

[0029] In detail, the motor shaft of the motor 21 is rotatably arranged with the first mounting frame 2, and the second connecting shaft 12 is rotatably arranged with the second mounting frame 3. The started motor 21 will drive the mirror roller 1 to rotate at a uniform speed, and the conveyor belt (not drawn) with cloth preset below can be heated and ironed, which is the prior art.

[0030] Furthermore, the lateral lateral dimension of the mirror roller 1 is not greater than the lateral lateral dimension of the mounting plate 6. The mounting plate 6 is made of plastic insulating material to prevent positive and negative ions from escaping. The plastic material is impact-resistant, wear-resistant and durable.

[0031] Furthermore, the antistatic ball 7 is rollingly engaged in the ball groove 61, and a static conductive layer 611 is provided in the inner groove of the ball groove 61. The static destatic wire 53 is connected to the static conductive layer 611, and the positive and negative ions produced by the static eliminator body 51 can be evenly delivered to each antistatic ball 7, thereby realizing uniform rolling static removal.

[0032] In more detail, there are eight antistatic balls 7 arranged horizontally. The antistatic balls 7 are made of tungsten carbide steel, have excellent conductivity, are wear-resistant and non-deformable. Combined with the rotating mirror roller 1, the antistatic balls 7 in contact can be driven to rotate in the ball groove 61, thereby achieving uniform static neutralization on the surface of the mirror roller 1 and realizing rolling static removal treatment.

[0033] In general, the wire hole 50 vertically penetrates the adjusting top plate 5, and the main anti-static wire 52 is made of a rubber bellows material as a whole. It can expand and contract as the adjusting top plate 5 rises and falls, but it does not affect the transportation of positive and negative ions. At the same time, the insulation of its outer shell prevents the positive and negative ions from escaping.

[0034] Finally, the electrostatic conductive layer 611 is evenly coated along the inner groove wall of the ball groove 61. The electrostatic conductive layer 611 is made of graphene coating material. The graphene coating material has excellent electrostatic conductivity and can transport the positive and negative ions produced by the static eliminator body 51 to the static eliminator ball 7.

[0035] Working method: start the motor 21 and the heating wire 13, the motor 21 drives the mirror roller 1 to roll, and at the same time the heating wire 13 generates heat on the outer surface of the mirror roller 1. A conveyor belt with cloth is preset under the mirror roller 1 (not drawn). At this time, the mirror roller 1 with heat can heat and iron the cloth on the conveyor belt. This is the prior art.

[0036] After long-term use, since the outer surface of the electrostatic mirror roller 1 will absorb and adhere to some small floating dust, the adjusting cylinder 41 can be started, and the telescopic rod of the adjusting cylinder 41 will retract downward, driving the adjusting top plate 5 to move downward as a whole. When the anti-static balls 7 on the mounting plate 6 come into contact with the outer wall of the mirror roller 1, the adjusting cylinder 41 is stopped and the static eliminator body 51 is started. The anti-static balls 7 will be subjected to the rotational force of the mirror roller 1, driving each anti-static ball 7 to rotate in the ball groove 61. At this time, the static eliminator body 51 can generate positive and negative ions, and the positive and negative ions are evenly transported to the anti-static balls 7 through the main anti-static wire 52, the sub-anti-static wire 53, and the conductive layer 611. The anti-static balls 7 will evenly transport the positive and negative ions to the surface of the mirror roller 1 and achieve uniform electrostatic neutralization, thereby reducing the dust absorption caused by static electricity, avoiding the adsorption of some small floating dust on the surface of the mirror roller 1 due to static electricity to affect the heating and ironing effect, thereby improving the uniformity of the mirror roller 1 heating and ironing the cloth surface.

[0037] Moreover, by using the rolling type static electricity removal treatment structure, it is unnecessary to stop the machine to perform static electricity removal treatment on the surface of the mirror surface roller 1, which greatly improves the work efficiency.

[0038] In addition, by providing an adjusting cylinder 41 structure with an adjusting top plate 5, the antistatic ball 7 can be adjusted up and down to ensure that the outer surface of the antistatic ball 7 is adjusted and stably contacted with the surface of the mirror roller 1, thereby ensuring the subsequent rolling static electricity removal treatment effect.

[0039] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A thermally uniform electric heating mirror roller, comprising a mirror roller (1), characterized in that: A heating wire (13) is arranged inside the mirror roller (1), a first connecting shaft (11) and a second connecting shaft (12) are arranged at both ends of the mirror roller (1), a bottom plate (4) is arranged below the mirror roller (1), a first mounting frame (2) and a second mounting frame (3) are arranged on the bottom plate (4), a motor (21) is arranged on the first mounting frame (2), a motor shaft of the motor (21) is fixedly arranged on the first connecting shaft (11), and an adjusting cylinder (41) is arranged on the bottom plate (4). The regulating cylinder (41) is provided with an regulating top plate (5), the regulating top plate (5) is provided with a static eliminator body (51) and a mounting plate (6), the regulating top plate (5) is provided with a wire passing hole (50), the static eliminator body (51) is provided with a main static eliminator wire (52), the mounting plate (6) is provided with a ball groove (61), a static eliminator ball (7) is rotatably engaged in the ball groove (61), and the main static eliminator wire (52) is connected to a sub-static eliminator wire (53).

2. The heat-uniform electric heating mirror roller according to claim 1, characterized in that: The motor shaft of the motor (21) is rotatably arranged with the first mounting frame (2), and the second connecting shaft (12) is rotatably arranged with the second mounting frame (3).

3. The heat-uniform electric heating mirror roller according to claim 1, characterized in that: The lateral transverse dimension of the mirror roller (1) is not greater than the lateral transverse dimension of the mounting plate (6), and the mounting plate (6) is made of plastic insulating material.

4. The heat-uniform electric heating mirror roller according to claim 1, characterized in that: The antistatic ball (7) is rollingly engaged in the ball groove (61), an electrostatic conductive layer (611) is provided in the inner groove of the ball groove (61), and the antistatic conductive wire (53) is connected to the electrostatic conductive layer (611).

5. The heat-uniform electric heating mirror roller according to claim 1, characterized in that: The number of the antistatic balls (7) is eight and they are arranged in a transverse direction. The antistatic balls (7) are made of hard alloy tungsten steel.

6. The heat-uniform electric heating mirror roller according to claim 1, characterized in that: The wire hole (50) vertically penetrates the adjusting top plate (5), and the main antistatic wire (52) is made entirely of a rubber bellows material.

7. The heat-uniform electric heating mirror roller according to claim 4, characterized in that: The electrostatic conductive layer (611) is evenly coated along the inner groove wall surface of the ball groove (61), and the electrostatic conductive layer (611) is made of a graphene coating material.

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