Reinforcing steel bar ceramsite concrete light wallboard
By setting the insulation layer and substrate A in the main board of the lightweight wall panel, and setting the steel bar assembly and ceramic concrete layer on the substrate A, the contact area between the substrate B and the ceramic concrete layer is increased, and the lightweight wall panel is solved at the corner. The problem of insufficient connection and connection stability has achieved improvements in the strength and service life of the board.
Patent Information
- Application Number
- CN202421087355.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-20
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-05-20
AI Technical Summary
The existing lightweight wall panels cannot easily connect corners when used, and the connection between the steel bars and ceramic concrete is not firm, resulting in insufficient strength and connection stability.
The lightweight wall panel design of reinforced ceramic concrete is adopted. By setting up insulation layer and substrate A in the main board, and steel bar components are set on substrate A, and the ceramic concrete layer is poured on the steel bar components to increase the contact between substrate B and the ceramic concrete layer. Area, use protective plates and waterproof layers to seal the internal structure, and improve the overall strength and structural stability of the plate body.
It improves the overall strength and structural stability of the plate body, enhances the connection firmness between the ceramic concrete layer and the substrate, extends the service life of the plate body, and improves production efficiency.
Smart Images

Figure CN222456542U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of lightweight wall panels, in particular to a reinforced ceramsite concrete lightweight wall panel. Background Art
[0002] With the rapid development of new environmentally friendly building materials, traditional clay brick walls have been basically replaced by new environmentally friendly building materials due to their heavy weight, land protection, inconvenient disassembly and assembly, low reusability and poor fluidity. Reinforced ceramsite concrete lightweight wallboard is a new environmentally friendly building material. It uses high-quality ceramsite as the core aggregate. Ceramsite is made of clay, shale, fly ash, etc. as raw materials. It is processed and roasted to make a light, hard, and obvious honeycomb-shaped artificial lightweight aggregate.
[0003] After searching, the Chinese utility model patent CN218323460U is a waterproof and moisture-proof reinforced ceramsite concrete lightweight wall panel, which relates to the field of wall panel technology to solve the problem that the existing lightweight wall panels cannot be conveniently connected at the corners when in use, including a mounting mechanism; the mounting mechanism is a lightweight wall panel body, and the main body is a rectangular structure; the fixing mechanism is installed inside the mounting mechanism; the inlay is installed inside the circular hole on the main body; the sliding mechanism is installed on both sides of the mounting mechanism; the contact piece is installed on both sides of the main body; the slider is installed inside the slide groove. By adjusting the position of the contact piece, the slider moves inside the slide groove, and concrete is injected into the slide groove to block the slide groove, so that the slider can be limited to prevent the slider or the main body from moving, and when connecting at the corner.
[0004] The existing device will have the following problems when in use: when pouring ceramsite concrete on the steel bars, it needs to be connected to the base plate to prevent the steel bars and ceramsite concrete from detaching from the inside of the plate, which reduces the strength of the plate. Secondly, the bonding area between the ceramsite concrete layer and the base plate is small, which reduces the firmness of the connection. Utility Model Content
[0005] The utility model aims to provide a reinforced ceramsite concrete lightweight wallboard to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a reinforced ceramsite concrete lightweight wall panel, comprising a main board, an insulation layer, and a substrate A, wherein the main board is provided with an insulation layer, the insulation layer is provided with a substrate A, a steel bar assembly is provided on the substrate A, a ceramsite concrete layer is cast on the steel bar assembly, a substrate B is provided on the ceramsite concrete layer, a protective plate is connected to one side of the main board, and a waterproof layer is provided on the protective plate.
[0007] By adopting the above technical solution, the steel bar assembly enables the plate body to bear the lateral and longitudinal supporting forces, thereby improving the overall strength and structural stability of the plate body. Through the protective plate and the waterproof layer, the base plate A, base plate B, expanded clay concrete layer and insulation layer are sealed in the main board to prevent internal corrosion and damage, thereby increasing the service life of the plate body.
[0008] Preferably, a decorative panel is provided at the bottom of the main board, and the material of the decorative panel is set to be rock board.
[0009] Preferably, the steel bar assembly consists of steel bar A, steel bar B, a fixing wire, and a positioning block. The steel bar A is connected to the steel bar B by a fixing wire. A positioning block is provided on the steel bar A. The bottom end of the positioning block is embedded with a substrate A, and the top end of the positioning block is embedded with a ceramsite concrete layer.
[0010] By adopting the above technical solution, steel bars A and B are connected by fixing wires, and the bottom of the positioning block on the steel bar A is embedded with the base plate A, so that the steel bar assembly is pre-fixed to avoid movement during pouring, reducing the steps of manual fixation of the steel bar assembly, and pouring the expanded clay concrete layer on the steel bar assembly. The contact area with the expanded clay concrete layer is increased by the positioning block, thereby improving the stability of the connection between the two.
[0011] Preferably, a connecting block is provided on one side of the substrate B.
[0012] By adopting the above technical solution, the contact area between the substrate B and the ceramsite concrete layer is increased by the connection blocks provided on the substrate B, thereby improving the firmness of the connection between the ceramsite concrete layer and the substrate B.
[0013] Preferably, the waterproof layer is formed by coating with wall waterproof paint.
[0014] By adopting the above technical solution, rainwater is prevented from entering the interior of the board body, which would reduce the service life of the board body.
[0015] Preferably, the thermal insulation layer is made of polyurethane rigid foam thermal insulation board.
[0016] By adopting the above technical solution, the thermal insulation performance of the board is increased.
[0017] Preferably, the substrate A and the substrate B are both made of PVC boards.
[0018] Compared with the prior art, the beneficial effects of the utility model are:
[0019] 1. The bottom of the positioning block on the steel bar A is embedded with a base plate A, so that the steel bar assembly is pre-fixed to prevent movement during pouring, reduce the steps of manual fixing of the steel bar assembly, prevent the steel bar from escaping from the inside of the plate, and improve production efficiency.
[0020] 2. The contact area with the expanded clay concrete layer is increased by the positioning block, thereby improving the stability of the connection between the two. The contact area between the substrate B and the expanded clay concrete layer is increased by the connecting block arranged on the substrate B, thereby improving the firmness of the connection between the expanded clay concrete layer and the substrate B and increasing the compressive resistance of the plate body. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Fig. 1 is a schematic diagram of the overall structure of the utility model.
[0022] FIG. 2 is a schematic diagram of the cross-sectional structure of the utility model.
[0023] FIG3 is a schematic diagram of the structure of a steel bar assembly of the present invention.
[0024] FIG. 4 is a schematic diagram of the structure of a substrate B of the present invention.
[0025] In the figure: 1. Main board; 2. Insulation layer; 3. Base plate A; 4. Steel bar assembly; 5. Expanded clay concrete layer; 6. Base plate B; 7. Protective plate; 8. Waterproof layer; 9. Decorative panel; 10. Steel bar A; 11. Fixing wire; 12. Positioning block; 13. Connecting block; 14. Steel bar B. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] The utility model provides a technical solution: a reinforced ceramsite concrete lightweight wall panel, comprising a main board 1, an insulation layer 2, and a substrate A3, please refer to Figures 1 and 2, the main board 1 is provided with the insulation layer 2, and the insulation layer 2 is provided in the main board 1 to increase the thermal insulation performance of the board body, the insulation layer 2 is provided with a substrate A3, a steel bar assembly 4 is provided on the substrate A3, and a ceramsite concrete layer 5 is cast on the steel bar assembly 4, a protective plate 7 is connected to one side of the main board 1, a waterproof layer 8 is provided on the protective plate 7, a decorative plate 9 is provided at the bottom of the main board 1, the material of the decorative plate 9 is set to a rock board, and the waterproof layer 8 is formed by coating a wall waterproof paint, the insulation layer 2 adopts a polyurethane rigid foam insulation board, and the waterproof layer 8 is provided on the protective plate 7, so that the substrate A3, the substrate B6, the ceramsite concrete layer 5, and the insulation layer 2 are sealed in the main board 1 to avoid internal corrosion and damage, thereby increasing the service life of the board body.
[0028] Please refer to Figures 1, 2 and 3. The steel bar assembly 4 is composed of a steel bar A10, a steel bar B14, a fixing wire 11 and a positioning block 12. The steel bar A10 is connected to the steel bar B14 by the fixing wire 11. The steel bar A10 is provided with a positioning block 12. The bottom end of the positioning block 12 is embedded with a base plate A3, and the top end of the positioning block 12 is embedded with a ceramsite concrete layer 5. The steel bar A10 and the steel bar B14 are connected by the fixing wire 11, so that the plate body can bear the lateral and longitudinal supporting forces, and the overall strength and structural stability of the plate body are improved. The bottom of the positioning block 12 on the steel bar A10 is embedded with a base plate A3, so that the steel bar assembly 4 is pre-fixed to avoid movement during pouring, reducing the steps of manually fixing the steel bar assembly 4, and the ceramsite concrete layer 5 is poured on the steel bar assembly 4. The contact area with the ceramsite concrete layer 5 is increased by the positioning block 12, and the stability of the connection between the two is improved.
[0029] Please refer to Figure 4. A substrate B6 is arranged on the expanded clay concrete layer 5. A connecting block 13 is arranged on one side of the substrate B6. The substrate A3 and the substrate B6 are both made of PVC boards. The connecting block 13 arranged on the substrate B6 increases the contact area between the substrate B6 and the expanded clay concrete layer 5, thereby improving the firmness of the connection between the expanded clay concrete layer 5 and the substrate B6.
[0030] Working principle: The insulation layer 2 is provided in the main board 1 to increase the insulation performance of the board, and the steel bars A10 and B14 are connected by the fixing wires 11, so that the board can bear the lateral and longitudinal supporting forces, thereby improving the overall strength and structural stability of the board. The bottom of the positioning block 12 on the steel bar A10 is embedded with the base plate A3, thereby pre-fixing the steel bar assembly 4 to avoid movement during pouring, thereby reducing the steps of manually fixing the steel bar assembly 4, and pouring the expanded clay concrete layer 5 on the steel bar assembly 4. The positioning block 12 increases the contact area with the expanded clay concrete layer 5 to improve the stability of the connection between the two. The connecting block 13 provided on the base plate B6 increases the contact area between the base plate B6 and the expanded clay concrete layer 5, thereby improving the firmness of the connection between the base plate B6 and the base plate B6. The waterproof layer 8 is provided on the protective plate 7 to seal the base plate A3, the base plate B6, the expanded clay concrete layer 5, and the insulation layer 2 in the main board 1 to avoid internal corrosion and damage, thereby increasing the service life of the board.
[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A reinforced ceramsite concrete lightweight wall panel, comprising a main board (1), an insulation layer (2), and a base board A (3), characterized in that: The main board (1) is provided with an insulation layer (2), a base plate A (3) is provided on the insulation layer (2), a steel bar assembly (4) is provided on the base plate A (3), a ceramsite concrete layer (5) is cast on the steel bar assembly (4), a base plate B (6) is provided on the ceramsite concrete layer (5), a protective plate (7) is connected to one side of the main board (1), a waterproof layer (8) is provided on the protective plate (7); the steel bar assembly (4) comprises a steel bar A (10), a steel bar B (14), a fixing wire (11), and a positioning block (12), the steel bar A (10) and the steel bar B (14) are connected by the fixing wire (11), a positioning block (12) is provided on the steel bar A (10), the base plate A (3) is embedded in the bottom end of the positioning block (12), and the ceramsite concrete layer (5) is embedded in the top end of the positioning block (12).
2. A reinforced ceramsite concrete lightweight wallboard according to claim 1, characterized in that: A decorative plate (9) is provided at the bottom of the main board (1), and the material of the decorative plate (9) is set to be a rock plate.
3. The reinforced ceramsite concrete lightweight wallboard according to claim 1, characterized in that: A connection block (13) is provided on one side of the base plate B (6).
4. The reinforced ceramsite concrete lightweight wallboard according to claim 1, characterized in that: The thermal insulation layer (2) is made of a polyurethane rigid foam thermal insulation board.
5. The reinforced ceramsite concrete lightweight wallboard according to claim 1, characterized in that: The substrate A (3) and the substrate B (6) are both made of PVC boards.
Citation Information
Patent Citations
Waterproof and moistureproof reinforced ceramsite concrete light wallboard
CN218323460U