Novel volute cyclone heat exchange assembly

By designing a new volute cyclone heat exchange assembly, including heat exchange assembly and spiral channels, the problem of limited heat absorption of high-temperature exhaust gas by cement raw materials is solved, and the recovery and effective utilization of high-temperature exhaust gas heat is achieved.

CN222460301UActive Publication Date: 2025-02-11WUHU CONCH CEMENT CO LTD
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Patent Information

Application Number
CN202420907177.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2025-02-11
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

The high-temperature exhaust gas of the existing rotary kiln is directly passed into the cyclone, resulting in limited heat absorbed by cement raw materials and waste of heat from high-temperature exhaust gas.

Method used

A new type of volute cyclone heat exchange assembly is designed, including a cylinder, volute air duct, feed passage, air inlet nozzle, heat exchange assembly and flange. The heat exchange assembly includes a wind cylinder, a spiral channel, an outlet pipe and an inlet pipe. The spiral channel is designed with a triangular structure and is made of thermally conductive ceramic materials.

Benefits of technology

By setting up heat exchange components and flanges, some heat recovery of high-temperature exhaust gas is achieved, the heat that exhaust gas enters the cylinder is reduced, and heat waste is avoided. At the same time, the heat exchange effect with exhaust gas is enhanced through the design of the spiral channel.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a novel volute cyclone heat exchange assembly, which aims at solving the technical problem that most heat of high-temperature tail gas is wasted due to the fact that the heat of the high-temperature tail gas absorbed by cement raw materials passing through a cyclone is limited, and comprises a barrel body, a volute air duct, a feeding channel, an air inlet nozzle, a heat exchange assembly and a flange, the volute air duct is fixedly arranged at the top end of the barrel; wherein the air outlet end of the volute air duct is communicated with the inner cavity of the barrel; the feeding channel is fixedly arranged at the top end of the volute air duct; wherein the feeding channel is communicated with an inner cavity of the cylinder body; the air outlet end of the air inlet nozzle is fixedly arranged at the air inlet end of the volute air duct; the heat exchange assembly is arranged at the air inlet end of the air inlet nozzle; the cement raw material preheating device has the advantages that part of heat of introduced high-temperature tail gas is recycled firstly, heat contained in the tail gas entering the cylinder body is reduced, and excessive heat cannot be wasted while cement raw materials are preheated.
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Description

Technical Field

[0001] The utility model relates to the technical field of cyclone heat exchange, in particular to a novel volute cyclone heat exchange component. Background Art

[0002] Cement preheater is a device that uses the high-temperature tail gas of the rotary kiln to heat the cement raw materials. The cement raw materials pass through the cyclone of the preheater, and the high-temperature tail gas of the rotary kiln enters the cyclone to preheat the cement raw materials.

[0003] The high-temperature tail gas of the existing rotary kiln is directly introduced into the cyclone. The cement raw materials passing through the cyclone absorb limited heat of the high-temperature tail gas, which results in most of the heat of the high-temperature tail gas being wasted, resulting in a waste of resources.

[0004] In view of this, we propose a new type of volute cyclone heat exchange component. Utility Model Content

[0005] The purpose of the utility model is to overcome the deficiencies of the prior art, meet actual needs, and provide a new type of volute cyclone heat exchange component to solve the current technical problem that the cement raw materials passing through the cyclone absorb limited heat of high-temperature exhaust gas, resulting in most of the heat of the high-temperature exhaust gas being wasted.

[0006] In order to achieve the purpose of the utility model, the technical solution adopted by the utility model is: designing a new type of volute cyclone heat exchange component, including a cylinder, a volute air duct, a feed channel, an air inlet nozzle, a heat exchange component and a flange;

[0007] The volute air duct is fixedly arranged at the top of the cylinder;

[0008] Wherein, the air outlet end of the volute air duct is connected with the inner cavity of the cylinder;

[0009] The feed channel is fixedly arranged at the top of the volute air duct;

[0010] Wherein, the feed channel is in communication with the inner cavity of the cylinder;

[0011] The air outlet end of the air inlet nozzle is fixedly arranged at the air inlet end of the volute air duct;

[0012] The heat exchange component is arranged at the air inlet end of the air inlet nozzle;

[0013] The flange is arranged at the air inlet end of the heat exchange component.

[0014] Preferably, the heat exchange assembly comprises a wind tube, a spiral channel, an outlet pipe and an inlet pipe;

[0015] The air outlet port of the air duct is connected to the air inlet end of the air inlet nozzle, and the air inlet port is connected to the flange;

[0016] The spiral channel is fixedly arranged in the inner cavity of the wind tube;

[0017] The outlet pipe is fixedly arranged at one end of the spiral channel;

[0018] The inlet pipe is fixedly arranged at the other end of the spiral channel;

[0019] Wherein, the outlet pipe and the inlet pipe are respectively communicated with the inner cavity of the spiral channel;

[0020] Wherein, the outlet pipe and the inlet pipe are respectively arranged on the air duct.

[0021] Preferably, the spiral channel adopts a triangular structure design, and the inner and outer sides of the spiral channel are inclined inwards.

[0022] Preferably, the spiral channel is made of heat-conductive ceramic material.

[0023] Compared with the prior art, the beneficial effects of the utility model are:

[0024] 1. The utility model has the advantages of recovering part of the heat of the introduced high-temperature exhaust gas first by setting a heat exchange component and a flange, reducing the heat contained in the exhaust gas entering the cylinder, and preheating the cement raw materials without wasting too much heat. It solves the problem that the cement raw materials passing through the cyclone absorb limited heat from the high-temperature exhaust gas, resulting in most of the heat of the high-temperature exhaust gas being wasted.

[0025] 2. The utility model has the advantage of a larger contact area between the spiral channel and the exhaust gas passing through the wind tube by arranging the wind tube, the spiral channel, the outlet pipe and the inlet pipe, thereby enhancing the heat exchange effect with the exhaust gas. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0027] Figure 2 It is a schematic diagram of the cross-sectional connection structure of the heat exchange component of the utility model;

[0028] Figure 3 This is a schematic diagram of the cross-sectional structure of the spiral channel of the utility model;

[0029] Figure 4 For the utility model Figure 3 A magnified schematic diagram of point A;

[0030] In the figure: 1. Cylinder; 2. Volute air duct; 3. Feed channel; 4. Air inlet nozzle; 5. Heat exchange component; 6. Flange;

[0031] 501, air duct; 502, spiral channel; 503, outlet pipe; 504, inlet pipe. DETAILED DESCRIPTION

[0032] The utility model is further described below in conjunction with the accompanying drawings and embodiments:

[0033] Example 1: A novel volute cyclone heat exchange assembly, see Figures 1 to 4 , including a cylinder 1, a volute air duct 2, a feed channel 3, an air inlet nozzle 4, a heat exchange component 5 and a flange 6;

[0034] The volute air duct 2 is fixedly arranged at the top of the cylinder 1; wherein, the air outlet end of the volute air duct 2 is communicated with the inner cavity of the cylinder 1; the feed channel 3 is fixedly arranged at the top of the volute air duct 2; wherein, the feed channel 3 is communicated with the inner cavity of the cylinder 1; the air outlet end of the air inlet nozzle 4 is fixedly arranged at the air inlet end of the volute air duct 2; the heat exchange component 5 is arranged at the air inlet end of the air inlet nozzle 4; the flange 6 is arranged at the air inlet end of the heat exchange component 5; the flange 6 is connected to the high-temperature exhaust gas input channel.

[0035] The utility model has the advantages of first recovering part of the heat of the introduced high-temperature exhaust gas by arranging the heat exchange component 5 and the flange 6, reducing the heat contained in the exhaust gas entering the cylinder 1, and preheating the cement raw materials without wasting too much heat. It solves the problem that the cement raw materials passing through the cyclone absorb limited heat of the high-temperature exhaust gas, resulting in most of the heat of the high-temperature exhaust gas being wasted.

[0036] Specifically, the heat exchange assembly 5 includes a wind tube 501, a spiral channel 502, an outlet pipe 503 and an inlet pipe 504;

[0037] The air outlet port of the air duct 501 is connected to the air inlet end of the air inlet nozzle 4, and the air inlet port is connected to the flange 6; the spiral channel 502 is fixed in the inner cavity of the air duct 501; the outlet pipe 503 is fixed at one end of the spiral channel 502; the inlet pipe 504 is fixed at the other end of the spiral channel 502; wherein the outlet pipe 503 and the inlet pipe 504 are respectively connected to the inner cavity of the spiral channel 502; wherein the outlet pipe 503 and the inlet pipe 504 are respectively passed through the air duct 501, the outlet pipe 503 is connected to the discharge pipeline of the hot water exchange, and the inlet pipe 504 is connected to the inlet pipeline of the hot water exchange.

[0038] The utility model has the advantage of providing the wind tube 501, the spiral channel 502, the outlet pipe 503 and the inlet pipe 504, so that the contact area between the spiral channel 502 and the exhaust gas passing through the wind tube 501 is larger, thereby enhancing the heat exchange effect with the exhaust gas.

[0039] Furthermore, the spiral channel 502 adopts a triangular structure design, and the inner and outer sides of the spiral channel 502 are inclined inward; the triangular structure of the spiral channel 502 has little obstruction to the exhaust gas entering, does not affect the circulation of the exhaust gas, and allows the exhaust gas to enter in a spiral shape.

[0040] Furthermore, the spiral channel 502 is made of thermally conductive ceramic material. The spiral channel 502 made of thermally conductive ceramic material is lighter and has better thermal conductivity.

[0041] Working principle: When using the device of the utility model, high-temperature tail gas is input from the inlet end of the air duct 501, the outlet pipe 503 is connected to the discharge pipeline of the hot water, the inlet pipe 504 is connected to the inlet pipeline of the hot water, and the hot water flows from the inlet pipe 504 to fill the spiral channel 502 and is discharged from the outlet pipe 503. The spiral channel 502 contacts the high-temperature tail gas passing through the air duct 501, and the hot water flowing through the spiral channel 502 exchanges heat with the high-temperature tail gas, and part of the heat of the high-temperature tail gas is first recovered to reduce the heat contained in the tail gas entering the cylinder 1. The tail gas after losing part of the heat enters the volute air duct 2 from the air inlet nozzle 4 and then enters the cylinder 1 to preheat the cement raw materials.

[0042] The embodiments of the present invention disclose preferred embodiments, but are not limited thereto. A person skilled in the art can easily understand the spirit of the present invention based on the above embodiments and make different extensions and changes. However, as long as they do not deviate from the spirit of the present invention, they are all within the protection scope of the present invention.

Claims

1. A novel volute cyclone heat exchange assembly, comprising a cylinder (1), characterized in that: Also includes: A volute air duct (2) is fixedly arranged at the top of the cylinder (1); Wherein, the air outlet end of the volute air duct (2) is in communication with the inner cavity of the cylinder (1); A feed channel (3) is fixedly arranged at the top of the volute air duct (2); Wherein, the feed channel (3) is in communication with the inner cavity of the barrel (1); An air inlet nozzle (4), the air outlet end of which is fixedly arranged at the air inlet end of the volute air duct (2); A heat exchange component (5) is arranged at the air inlet end of the air inlet nozzle (4); The flange (6) is arranged at the air inlet end of the heat exchange component (5).

2. A novel volute cyclone heat exchange assembly as claimed in claim 1, characterized in that: The heat exchange component (5) comprises: An air cylinder (501), an air outlet port of which is connected to the air inlet end of the air inlet nozzle (4), and an air inlet port of which is connected to the flange (6); A spiral channel (502) is fixedly arranged in the inner cavity of the wind tube (501); An outlet pipe (503) is fixedly arranged at one end of the spiral channel (502); An inlet pipe (504) is fixedly arranged at the other end of the spiral channel (502); Wherein, the outlet pipe (503) and the inlet pipe (504) are respectively connected to the inner cavity of the spiral channel (502); Wherein, the outlet pipe (503) and the inlet pipe (504) are respectively provided on the air cylinder (501).

3. A novel volute cyclone heat exchange assembly as claimed in claim 2, characterized in that: The spiral channel (502) adopts a triangular structure design, and the inner and outer sides of the spiral channel (502) are both inclined inwards.

4. A novel volute cyclone heat exchange assembly as claimed in claim 2, characterized in that: The spiral channel (502) is made of heat-conducting ceramic material.