Pole piece dry forming compound equipment

By designing the composite equipment for the electrode sheet dry forming method, the two extrusion processes are completed in a concentrated manner, the high cost and low efficiency problems caused by the electrode sheet dry forming require multiple equipment, and the reduction of production costs and improvement of work efficiency is achieved.

CN222462925UActive Publication Date: 2025-02-11XINGTAI DEJIN PRECISION MASCH MFG CO LTD
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Patent Information

Application Number
CN202420431943.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-06
Publication Date
2025-02-11
Estimated Expiration
2034-03-06

AI Technical Summary

Technical Problem

During the process of dry forming of the pole sheet, multiple extrusion forming equipment are required, resulting in high production costs and low production efficiency.

Method used

A composite equipment for the ultra-sheet dry forming method is designed to form a material belt through one-time extrusion forming, and winding is completed on the material collection roller, and then the electrode core is directly introduced, and the secondary extrusion composite forming is completed through the composite pressing roller. Achieve the concentration of two extrusion processes.

Benefits of technology

It greatly reduces production costs, reduces the number of equipment, saves the handling process, and improves the overall work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of dry forming, and provides pole piece dry forming compound equipment which comprises a rack and two compound compression rollers rotationally arranged on the rack, a compound gap is formed between the two compound compression rollers, and a material belt can pass through the compound gap; the material receiving roller is rotationally arranged on the rack, and the material receiving roller is used for receiving the material belt passing through the composite gap to complete winding; the plurality of material supply mounting rollers are arranged on the rack, the material supply mounting rollers are used for mounting a material roll, and through the technical scheme, the problems that the whole production cost is relatively high and the production efficiency is relatively low due to the fact that a plurality of extrusion forming devices are needed for pole piece dry-method forming in related technologies are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of dry forming, and specifically to electrode dry forming composite equipment. Background Art

[0002] At present, the battery diaphragms and coated pole pieces in the industry mainly adopt dry compounding to ensure the overall molding effect and environmental protection. During the compounding process, the raw materials need to be mixed into powder first, and then the material strip is extruded for the first time. Finally, the pole core is coated and extruded for the second time. Since the overall molding is carried out twice by extrusion, multiple extrusion molding equipment is required, resulting in high overall production costs and low production efficiency. Utility Model Content

[0003] The utility model provides a pole piece dry forming composite device, which solves the problem that the pole piece dry forming in the related art requires multiple extrusion forming devices, resulting in high overall production cost and low production efficiency.

[0004] The technical solution of the utility model is as follows:

[0005] Pole dry forming composite equipment, including:

[0006] frame,

[0007] There are two composite pressing rollers, which are rotatably arranged on the frame, and there is a composite gap between the two composite pressing rollers, and the composite gap is used for passing the material belt;

[0008] A receiving roller is rotatably arranged on the frame, and is used for receiving the material strip passing through the composite gap to complete winding;

[0009] There are several feeding and installing rollers, which are arranged on the frame and are used for installing material rolls.

[0010] As a further technical solution, it also includes:

[0011] There are two cutting pieces, which are rotatably arranged on the frame, and there is a cutting gap between the cutting pieces, and the cutting gap is used for the material strip passing through the composite gap to pass through.

[0012] As a further technical solution, the cutting piece includes:

[0013] A mounting seat, arranged on the frame;

[0014] A cutting shaft is rotatably arranged on the mounting seat, and both ends of the cutting shaft are provided with cutting protrusions, and the cutting protrusions are used to cut the ends of the material strip.

[0015] As a further technical solution, the cutting member further comprises:

[0016] An adjusting bolt is rotatably arranged on the mounting seat, and after the adjusting bolt is rotated, it is used to adjust the size of the cutting gap;

[0017] An elastic member, one end of which is arranged on the adjusting bolt, and the other end of which is arranged on the mounting seat, and the elastic member is used to prevent the cutting gap from changing suddenly.

[0018] As a further technical solution, it also includes:

[0019] There are several winding rollers which are rotatably arranged on the frame and are used for supporting the material belt.

[0020] As a further technical solution, it also includes:

[0021] A mounting frame, arranged on the frame, the mounting frame having a plurality of adjustment holes;

[0022] A material receiving pressure roller is hingedly arranged on the mounting frame, and a winding gap is provided between the material receiving pressure roller and the material receiving roller, and the winding gap accommodates the material roll;

[0023] The adjusting rod is arranged on the material receiving pressure roller. After the adjusting rod is rotated, it cooperates with one of the adjusting holes to adjust the size of the winding gap.

[0024] As a further technical solution, two scraping assemblies are also included, and the scraping assemblies include:

[0025] A scraping frame, arranged on the frame;

[0026] A scraper is hingedly arranged on the scraping frame, and after the scraper rotates, it abuts against the composite pressing roller to scrape off the powder on the composite pressing roller;

[0027] An adjusting member is threadedly arranged on the scraping frame, the adjusting member abuts against the scraper, and after the adjusting member is rotated, it is used to adjust the rotation angle of the scraper.

[0028] As a further technical solution, the scraping assembly further includes:

[0029] The material receiving trough is arranged on the frame and is used for receiving the powder material.

[0030] As a further technical solution, the micro-tension component is also included, and the micro-tension component includes:

[0031] A tension sensor is arranged on the frame, the tension sensor is in contact with the material strip, and is used to detect the winding tension of the material strip;

[0032] The controller is arranged on the receiving roller and is used for receiving the winding tension and controlling the rotating speed of the receiving roller.

[0033] As a further technical solution, it also includes:

[0034] A material receiving guide plate is hingedly arranged on the frame and located below the cutting gap, and is used for guiding the material strip to the winding roller.

[0035] The working principle and beneficial effects of the utility model are:

[0036] In the utility model, in order to solve the problem that the dry forming of the pole piece in the related technology requires multiple extrusion forming equipment, and there are problems of high overall production cost and low production efficiency, this scheme first extrude and form the material strip coated with slurry, and then complete the winding on the winding roller. After the winding is completed, the material roll is installed on the feeding installation roller, and then directly introduced into the pole core, and then the secondary extrusion and composite forming is completed by the composite pressure roller. In this way, the scheme can complete the two extrusion processes with only one device, which greatly reduces the production cost. At the same time, due to the reduction in the number of equipment, the transportation process is saved, and the overall work efficiency is also greatly improved, which has extremely high practical value. BRIEF DESCRIPTION OF THE DRAWINGS

[0037] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0038] Figure 1 It is a schematic diagram of the structure of the utility model;

[0039] Figure 2 This is a schematic diagram of the utility model from another angle;

[0040] Figure 3 for Figure 2 A local enlarged schematic diagram of point A;

[0041] Figure 4 This is the front view of the utility model;

[0042] Figure 5 for Figure 4 A local enlarged schematic diagram of point B;

[0043] Figure 6 for Figure 4 A partial enlarged schematic diagram of point C.

[0044] In the figure: 1. frame, 2. composite pressure roller, 3. composite gap, 4. receiving roller, 5. feeding mounting roller, 6. cutting piece, 7. cutting gap, 8. mounting seat, 9. cutting shaft, 10. cutting protrusion, 11. adjustment bolt, 12. winding roller, 13. mounting frame, 14. adjustment hole, 15. receiving pressure roller, 16. winding gap, 17. adjustment rod, 18. scraping assembly, 19. scraping frame, 20. scraper, 21. adjustment piece, 22. receiving trough, 23. micro tension assembly, 24. tension sensor, 25. controller, 26. receiving guide plate, 27. elastic piece. DETAILED DESCRIPTION

[0045] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0046] Example 1

[0047] like Figure 1 to Figure 6 As shown, this embodiment proposes a pole piece dry forming composite device, including:

[0048] Rack 1,

[0049] There are two composite pressing rollers 2, which are rotatably arranged on the frame 1, and there is a composite gap 3 between the two composite pressing rollers 2, and the composite gap 3 is used for passing the material belt;

[0050] A receiving roller 4 is rotatably arranged on the frame 1, and is used for receiving the material strip passing through the composite gap 3 to complete winding;

[0051] There are a plurality of feeding and mounting rollers 5 which are arranged on the frame 1 and are used for mounting material rolls.

[0052] In this embodiment, in order to solve the problem that the dry forming of the electrode in the related technology requires multiple extrusion forming equipment, and there are problems of high overall production cost and low production efficiency, this scheme first extrudes the powder into a material strip, and then completes the winding on the winding roller 4. After the winding is completed, the material roll is installed on the feeding installation roller 5, and then directly introduced into the electrode core, and then the secondary extrusion and composite molding is completed by the composite pressure roller 2. In this way, this scheme can complete the two extrusion processes with only one device, which greatly reduces the production cost. At the same time, due to the reduction in the number of equipment, the transportation process is saved, and the overall work efficiency is also greatly improved, which has extremely high practical value.

[0053] Furthermore, it also includes:

[0054] There are two cutting members 6 rotatably arranged on the frame 1 , and there is a cutting gap 7 between the cutting members 6 . The cutting gap 7 is used for the material strip passing through the composite gap 3 to pass through.

[0055] In this embodiment, in order to ensure the consistency of the electrode width after compounding, this solution is provided with a cutting piece for cutting the motor below the compound gap. The edge of the electrode strip is cut by the cutting piece to ensure the consistency of the overall width, thereby ensuring the product quality and having high practical value.

[0056] Further, the cutting element 6 comprises:

[0057] A mounting seat 8, arranged on the frame 1;

[0058] The cutting shaft 9 is rotatably arranged on the mounting seat 8. Both ends of the cutting shaft 9 are provided with cutting protrusions 10, and the cutting protrusions 10 are used to cut the ends of the material strip.

[0059] In this embodiment, the cutting method in this scheme is to cut by rotating the cutting shaft 9, pass the material strip through the cutting gap 7, and use the cutting protrusions 10 at both ends of the cutting shaft 9 to cut the edge of the material strip, thereby ensuring the consistency of the overall width of the material strip. It is worth noting that the cutting shaft 9 in this scheme can be adjusted and controlled by a separate servo motor to ensure the cutting effect for different models of products.

[0060] Furthermore, the cutting element 6 also includes:

[0061] The adjusting bolt 11 is rotatably arranged on the mounting seat 8. After the adjusting bolt 11 is rotated, the size of the cutting gap 7 is adjusted;

[0062] The elastic member 27 has one end disposed on the adjusting bolt 11 and the other end disposed on the mounting seat 8 . The elastic member 27 is used to prevent the cutting gap 7 from changing suddenly.

[0063] In this embodiment, in order to further ensure the processing of products of different models, the cutting shaft 9 in this solution can adjust the cutting gap 7 by adjusting the bolt 11. At the same time, in order to avoid excessive powder accumulation causing the cutting shaft 9 to jump during the powder pressing process, this solution has an elastic member 27 for adjusting its clamping example, thereby improving the applicability of the overall equipment.

[0064] Furthermore, it also includes:

[0065] There are a plurality of winding rollers 12 rotatably disposed on the frame 1 , and the winding rollers 12 are used to support the material strip.

[0066] Furthermore, it also includes:

[0067] A mounting frame 13 is disposed on the frame 1, and the mounting frame 13 has a plurality of adjustment holes 14;

[0068] The receiving roller 15 is hingedly arranged on the mounting frame 13, and a winding gap 16 is provided between the receiving roller 15 and the receiving roller 4, and the winding gap 16 accommodates the material roll;

[0069] The adjusting rod 17 is arranged on the material receiving pressure roller 15 . After the adjusting rod 17 rotates, it cooperates with one of the adjusting holes 14 to adjust the size of the winding gap 16 .

[0070] In this embodiment, in order to control the thickness of the material roll after winding, a winding pressure roller 15 for controlling the thickness of the material roll is provided at the winding roller 4. The specific control process is that when the winding pressure roller 15 is in contact with the material roll as the material roll is wound, the winding pressure roller 15 will rotate. When the adjusting rod 17 is inserted into the adjustment hole 14 at different positions, the size of the winding gap 16 is ensured to control the thickness of the material rolls of different sizes.

[0071] Further, two scraping assemblies 18 are included, and the scraping assemblies 18 include:

[0072] A scraping frame 19 is arranged on the frame 1;

[0073] The scraper 20 is hingedly arranged on the scraper frame 19. After the scraper 20 rotates, it abuts against the composite pressing roller 2 to scrape the powder on the composite pressing roller 2;

[0074] The adjusting member 21 is threadedly disposed on the scraping frame 19 , and the adjusting member 21 abuts against the scraper 20 . After the adjusting member 21 is rotated, it is used to adjust the rotation angle of the scraper 20 .

[0075] In this embodiment, in order to avoid excessive powder sticking to the composite pressure roller 2 when extruding the coating on the material strip, resulting in poor subsequent composite extrusion effect, the present solution also has a scraper 20 for scraping off the powder on the composite pressure roller 2. At the same time, in order to ensure the overall scraping effect, the present solution has an adjustment part 21 for adjusting the abutment force of the scraper 20. By rotating the adjustment part 21, the abutment force of the scraper 20 on the composite pressure roller 2 can be adjusted, so that the practicality of the present solution is further improved.

[0076] Further, the scraping assembly 18 also includes:

[0077] The material receiving trough 22 is arranged on the frame 1 and is used for receiving powder materials.

[0078] Further, a micro tension component 23 is included, and the micro tension component 23 includes:

[0079] A tension sensor 24 is provided on the frame 1, and the tension sensor 24 abuts against the material strip to detect the winding tension of the material strip;

[0080] The controller 25 is disposed on the receiving roller 4 and is used to receive the winding tension and control the rotation speed of the receiving roller 4 .

[0081] Furthermore, it also includes:

[0082] The receiving guide plate 26 is hingedly arranged on the frame 1 and is located below the cutting gap 7 , and is used for guiding the material strip to the winding roller 12 .

[0083] In this embodiment, in order to ensure that the material strip can be received by the winding tube and then guided to the receiving roller 4 to complete the winding operation after being cut by the cutting shaft 9, this scheme provides a receiving guide plate 26 for guiding the material strip below the cutting gap 7. In this way, the overall receiving efficiency is further improved, which has a higher practical value.

[0084] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. Pole piece dry forming composite equipment, characterized in that: include: Rack (1), There are two composite pressure rollers (2), which are rotatably arranged on the frame (1), and there is a composite gap (3) between the two composite pressure rollers (2), and the composite gap (3) is used for the material belt to pass through; A receiving roller (4) is rotatably arranged on the frame (1), and the receiving roller (4) is used to receive the material strip passing through the composite gap (3) to complete winding; There are a plurality of material feeding and mounting rollers (5) which are arranged on the frame (1); the material feeding and mounting rollers (5) are used to mount material rolls.

2. The electrode dry forming composite equipment according to claim 1, characterized in that: Also includes: There are two cutting members (6) which are rotatably arranged on the frame (1); there is a cutting gap (7) between the cutting members (6); the cutting gap (7) is used for the material strip passing through the composite gap (3).

3. The electrode dry forming composite equipment according to claim 2, characterized in that: The cutting element (6) comprises: A mounting seat (8) arranged on the frame (1); A cutting shaft (9) is rotatably mounted on the mounting seat (8), and both ends of the cutting shaft (9) are provided with cutting protrusions (10), and the cutting protrusions (10) are used to cut the ends of the material strip.

4. The electrode dry forming composite equipment according to claim 3, characterized in that: The cutting element (6) further comprises: an adjusting bolt (11) rotatably disposed on the mounting seat (8); the adjusting bolt (11) is used to adjust the size of the cutting gap (7) when rotated; An elastic member (27) has one end disposed on the adjusting bolt (11) and the other end disposed on the mounting seat (8), and the elastic member (27) is used to prevent a sudden change in the cutting gap (7).

5. The electrode dry forming composite equipment according to claim 2, characterized in that: Also includes: There are a plurality of winding rollers (12) which are rotatably arranged on the frame (1); the winding rollers (12) are used to support the material strip.

6. The electrode dry forming composite equipment according to claim 1, characterized in that: Also includes: A mounting frame (13) disposed on the frame (1), the mounting frame (13) having a plurality of adjustment holes (14); A material receiving pressure roller (15) is hingedly arranged on the mounting frame (13), and a winding gap (16) is provided between the material receiving pressure roller (15) and the material receiving roller (4), and the winding gap (16) accommodates the material roll; An adjustment rod (17) is arranged on the material receiving pressure roller (15); after the adjustment rod (17) rotates, it cooperates with one of the adjustment holes (14) to adjust the size of the winding gap (16).

7. The electrode dry forming composite equipment according to claim 6, characterized in that: It also includes two scraping assemblies (18), the scraping assemblies (18) including: A scraping frame (19) is arranged on the frame (1); a scraper (20) hingedly arranged on the scraping frame (19); after the scraper (20) rotates, it abuts against the composite pressing roller (2) to scrape off powder on the composite pressing roller (2); An adjusting member (21) is threadably disposed on the scraping frame (19); the adjusting member (21) abuts against the scraper (20); and when the adjusting member (21) is rotated, it is used to adjust the rotation angle of the scraper (20).

8. The electrode dry forming composite equipment according to claim 7, characterized in that: The scraping assembly (18) further comprises: A material receiving trough (22) is arranged on the frame (1) and is used to receive powdered material.

9. The electrode dry forming composite equipment according to claim 1, characterized in that: It also includes a micro-tension component (23), wherein the micro-tension component (23) includes: A tension sensor (24) is arranged on the frame (1), the tension sensor (24) being in contact with the material strip and used to detect the winding tension of the material strip; A controller (25) is arranged on the receiving roller (4) and is used to control the rotation speed of the receiving roller (4).

10. The electrode dry forming composite equipment according to claim 5, characterized in that: Also includes: A material receiving guide plate (26) is hingedly arranged on the frame (1) and is located below the cutting gap (7), and is used to guide the material strip to the winding roller (12).