Copper-aluminum joint with high bonding strength

By designing slots and round holes in copper and aluminum joints, and using the limiting effect of insertion plates and slots, insertion rods and connecting slots, the problem of insufficient bonding strength of existing copper and aluminum joints is solved, and high bonding strength and Stable connector connection.

CN222463462UActive Publication Date: 2025-02-11CHANGZHOU WANKANG ELECTRONICS CO LTD
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Patent Information

Application Number
CN202420880411.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-25
Publication Date
2025-02-11
Estimated Expiration
2034-04-25

AI Technical Summary

Technical Problem

The bonding strength of existing copper-aluminum joints is insufficient, resulting in the joints being prone to poor contact.

Method used

A copper-aluminum joint with high bond strength is designed, and a slot is provided on the right side of the first joint and circular holes are opened on both sides of the slot to be connected to the second joint. When the insertion plate is inserted into the slot, the insertion rod enters the connection slot, and combined with the limit effect, the holes and slots on the surface of the joint overlap to enhance the connection strength.

Benefits of technology

Through the limiting effect of the insertion plate and slot, the insertion rod and the connection slot, the joint connection with high bond strength is achieved, avoiding the problem of bolts and nuts, and improving the stability and service life of the joint.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of copper-aluminum joints, and discloses a copper-aluminum joint with high bonding strength, which comprises a main body mechanism, an embedding mechanism is arranged on the right side of the main body mechanism, and a connecting mechanism is arranged in the main body mechanism; the main body mechanism comprises a first connector, a first hole groove is formed in the top of the first connector, and a first gasket is arranged at the top of the first connector. When the inserting plate is inserted into the inserting groove in the first connector, the inserting rod can be inserted into the connecting groove along with the inserting plate, the right side end of the inserting plate is semicircular, when the inserting plate is inserted into the inserting plate, the inserting rod and the inserting groove can well achieve the limiting effect, and when two connectors are connected, the inserting plate is not prone to falling off. The first hole grooves and the second hole grooves in the surfaces of the two connectors can coincide, at the moment, the bolts are inserted, the nuts are screwed to enable the two connectors to be connected, and according to the connecting mode, a high-bonding-strength mode is achieved through the limiting effect of the inserting plates and the inserting grooves and the limiting effect of the inserting rods and the connecting grooves.
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Description

Technical Field

[0001] The utility model relates to the technical field of copper-aluminum joints, in particular to a copper-aluminum joint with high bonding strength. Background Art

[0002] The copper-aluminum joint is a joint that connects two different metals, copper and aluminum. Since it is composed of two materials, copper and aluminum, and the copper-aluminum joint is a special connection method, appropriate materials and processes are required to ensure the quality and stability of the connection.

[0003] When combining existing copper-aluminum joints, the same holes are usually opened on the surfaces of the two joints, copper bolts are inserted, and then nuts are used to fix them so that the two joints are connected. However, for joints connected by simple bolts, when the two joints are swung relative to each other with the fixed point of the bolt connection as the center, looseness will occur between the bolts and the nuts. This low bonding strength will make the joints prone to poor contact, so a copper-aluminum joint with high bonding strength is needed. Utility Model Content

[0004] In order to solve the above technical problems, the utility model provides a copper-aluminum joint with high bonding strength.

[0005] The utility model is implemented by the following technical scheme: a copper-aluminum joint with high bonding strength, comprising a main body mechanism, an embedding mechanism is arranged on the right side of the main body mechanism, and a connecting mechanism is arranged inside the main body mechanism;

[0006] The main body structure includes a first joint, a first hole groove is opened on the top of the first joint, a first gasket is arranged on the top of the first joint, a first wire pressing nose is fixedly connected to the left side of the first joint, a slot is opened inside the first joint, a connecting groove is opened on the inner wall of the slot, and a second gasket is arranged at the bottom of the first joint.

[0007] Through the above technical solution, the first joint is a copper-aluminum transition joint, and part of the joint is made of copper, while the part close to the first wire crimping nose is made of aluminum. This type of joint can effectively prevent the different chemical properties of copper and aluminum during connection. Electrochemical corrosion may occur when they are in direct contact, resulting in a decrease in the performance of the joint.

[0008] As a further improvement of the above solution, the first gasket and the second gasket are of the same size.

[0009] Through the above technical solution, an opening-like slot is provided on the right side of the first joint, and two round hole-like slots are opened on both sides of the slot to connect with the second joint.

[0010] As a further improvement of the above solution, two connecting grooves are provided, and the two connecting grooves are symmetrically distributed with the slot as the center.

[0011] As a further improvement of the above scheme, the embedding mechanism includes an insertion plate, which is inserted into the inner wall of the slot, a second connector is fixedly connected to the right side of the insertion plate, an insertion rod is fixedly connected to the left side of the insertion plate, a second hole groove is opened on the top of the insertion plate, and a second wire pressing nose is fixedly connected to the right side of the second connector.

[0012] Through the above technical solution, when the plug plate is inserted into the slot inside the first joint, the plug rod will also be inserted into the connecting groove as the plug plate goes deeper, and the right end of the plug plate is semicircular, which can achieve a good limiting effect with the slot when inserted into the plug plate. When the two joints are connected, the second hole groove of the first hole groove on their surface will also overlap. At this time, the bolt is inserted and the nut is tightened to complete the connection of the two joints, achieving a high bonding strength.

[0013] As a further improvement of the above solution, the shape of the plug plate corresponds to the slot, two plug rods are provided, and the size of the second hole slot is the same as that of the first hole slot.

[0014] As a further improvement of the above solution, the connecting mechanism includes a bolt, which is arranged on the inner wall of the first hole groove, and a nut is threadedly connected to the surface of the bolt.

[0015] Through the above technical solution, the materials of the bolts and nuts are both copper.

[0016] As a further improvement of the above solution, the material of the bolt is the same as that of the first joint and the second joint.

[0017] Compared with the prior art, the beneficial effects of the present invention are:

[0018] The utility model has the following steps: when the plug plate is inserted into the slot inside the first joint, the plug rod will also be inserted into the connecting groove as the plug plate goes deeper, and the right end of the plug plate is semicircular, and when inserted into the plug plate, it can well achieve a limiting effect with the slot. When the two joints are connected, the first hole groove and the second hole groove on their surfaces will also overlap. At this time, the bolts are inserted and the nuts are tightened to complete the connection of the two joints. This connection method achieves a high bonding strength through the limiting effects of the plug plate and the slot, and the plug rod and the connecting groove.

[0019] The utility model adopts a copper-aluminum transition joint as the first joint, and the material of the joint part is copper, while the part close to the first wire crimping nose is aluminum. This joint can effectively prevent the different chemical properties of copper and aluminum during connection, which may cause electrochemical corrosion when they are in direct contact, resulting in a decrease in the performance of the joint. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0021] Figure 2 This is a schematic diagram of the overall structure of the utility model when viewed from above;

[0022] Figure 3 This is a schematic diagram of the hole and slot structure of the utility model;

[0023] Figure 4 This is a schematic diagram of the slot structure of the utility model;

[0024] Figure 5 This is a schematic diagram of the plug board structure of the utility model.

[0025] Description of main symbols:

[0026] 1. Main body; 101. First joint; 102. First hole; 103. First gasket; 104. First wire pressing nose; 105. Slot; 106. Connecting groove; 107. Second gasket; 2. Embedding mechanism; 201. Insert plate; 202. Second joint; 203. Insert rod; 204. Second hole; 205. Second wire pressing nose; 3. Connecting mechanism; 301. Bolt; 302. Nut. DETAILED DESCRIPTION

[0027] The present invention is further described below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment.

[0028] Example:

[0029] Please combine Figure 1-5 , a copper-aluminum joint with high bonding strength in this embodiment includes a main body mechanism 1, an embedding mechanism 2 is arranged on the right side of the main body mechanism 1, and a connecting mechanism 3 is arranged inside the main body mechanism 1;

[0030] The main body mechanism 1 includes a first joint 101, a first hole groove 102 is opened on the top of the first joint 101, a first gasket 103 is arranged on the top of the first joint 101, a first wire crimping nose 104 is fixedly connected to the left side of the first joint 101, a slot 105 is opened inside the first joint 101, a connecting groove 106 is opened on the inner wall of the slot 105, and a second gasket 107 is arranged at the bottom of the first joint 101. The first joint 101 is a copper-aluminum transition joint, and part of the joint is made of copper, while the part close to the first wire crimping nose 104 is made of aluminum. This kind of joint can effectively prevent the different chemical properties of copper and aluminum during connection. Electrochemical corrosion may occur when they are in direct contact, resulting in a decrease in the performance of the joint.

[0031] The first gasket 103 and the second gasket 107 are of the same size and are connected to the second connector 202 by providing a slot 105 with the same opening on the right side of the first connector 101 and opening two slots 105 with the same round holes on both sides of the slot 105 .

[0032] Two connection slots 106 are provided, and the two connection slots 106 are symmetrically distributed with the insertion slot 105 as the center.

[0033] The embedding mechanism 2 includes an insert plate 201, which is inserted into the inner wall of the slot 105. A second connector 202 is fixedly connected to the right side of the insert plate 201, and an insert rod 203 is fixedly connected to the left side of the insert plate 201. A second hole groove 204 is provided on the top of the insert plate 201, and a second wire pressing nose 205 is fixedly connected to the right side of the second connector 202. When the insert plate 201 is inserted into the slot 105 inside the first connector 101, the insert rod 203 will also be inserted into the connecting groove 106 as the insert plate 201 goes deeper. The right end of the insert plate 201 is semicircular, and when inserted into the insert plate 201, it can achieve a good limiting effect with the slot 105. When the two connectors are connected, the second hole groove 204 of the first hole groove 102 on its surface will also overlap. At this time, the bolt 301 is inserted and the nut 302 is screwed on to complete the connection of the two connectors, thereby achieving a high bonding strength.

[0034] The shape of the plug board 201 corresponds to the slot 105 , two plug rods 203 are provided, and the size of the second hole 204 is the same as that of the first hole 102 .

[0035] The connection mechanism 3 includes a bolt 301 . The bolt 301 is arranged on the inner wall of the first hole groove 102 . A nut 302 is threadedly connected to the surface of the bolt 301 . The bolt 301 and the nut 302 are both made of copper.

[0036] The material of the bolt 301 is the same as that of the first joint 101 and the second joint 202 .

[0037] The implementation principle of a copper-aluminum joint with high bonding strength in the embodiment of the present application is as follows: the copper-aluminum joint with high bonding strength is provided with a slot 105 like an opening on the right side of the first joint 101, and two slots 105 like round holes are provided on both sides of the slot 105 to connect with the second joint 202. When the plug plate 201 is inserted into the slot 105 inside the first joint 101, the plug rod 203 will also be inserted into the connecting groove 106 as the plug plate 201 goes deeper, and the right end of the plug plate 201 is semicircular, and when inserted into the plug plate 201, it can well achieve a limiting effect with the slot 105. When the two joints are connected, the second hole groove 204 of the first hole groove 102 on its surface will also overlap. At this time, the bolt 301 is inserted and the nut 302 is screwed on to complete the connection of the two joints. This connection method achieves a high bonding strength method through the limiting effect of the plug plate 201 and the slot 105, and the plug rod 203 and the connecting groove 106.

[0038] The above-mentioned implementation modes are only preferred implementation modes of the present invention, and cannot be used to limit the protection scope of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.

Claims

1. A copper-aluminum joint with high bonding strength, characterized in that: It comprises a main body mechanism (1), an embedding mechanism (2) is arranged on the right side of the main body mechanism (1), and a connecting mechanism (3) is arranged inside the main body mechanism (1); The main body structure (1) comprises a first joint (101), a first hole groove (102) is provided on the top of the first joint (101), a first gasket (103) is arranged on the top of the first joint (101), a first wire pressing nose (104) is fixedly connected to the left side of the first joint (101), a slot (105) is provided inside the first joint (101), a connecting groove (106) is provided on the inner wall of the slot (105), and a second gasket (107) is arranged on the bottom of the first joint (101).

2. A copper-aluminum joint with high bonding strength as claimed in claim 1, characterized in that: The first gasket (103) and the second gasket (107) are of the same size.

3. A copper-aluminum joint with high bonding strength as claimed in claim 1, characterized in that: Two connection grooves (106) are provided, and the two connection grooves (106) are symmetrically distributed with the slot (105) as the center.

4. A copper-aluminum joint with high bonding strength as claimed in claim 1, characterized in that: The embedding mechanism (2) comprises an inserting plate (201), the inserting plate (201) is inserted into the inner wall of the slot (105), a second connector (202) is fixedly connected to the right side of the inserting plate (201), an inserting rod (203) is fixedly connected to the left side of the inserting plate (201), a second hole groove (204) is formed on the top of the inserting plate (201), and a second crimping nose (205) is fixedly connected to the right side of the second connector (202).

5. A copper-aluminum joint with high bonding strength as claimed in claim 4, characterized in that: The shape of the inserting plate (201) corresponds to the slot (105), two inserting rods (203) are provided, and the size of the second hole groove (204) is the same as that of the first hole groove (102).

6. The copper-aluminum joint with high bonding strength as claimed in claim 1, characterized in that: The connection mechanism (3) comprises a bolt (301), wherein the bolt (301) is arranged on the inner wall of the first hole groove (102), and a nut (302) is threadedly connected on the surface of the bolt (301).

7. A copper-aluminum joint with high bonding strength as claimed in claim 6, characterized in that: The material of the bolt (301) is the same as that of the first joint (101) and the second joint (202).