New energy automobile driving motor position sensor

By designing a new energy vehicle drive motor position sensor with adjustable position, the "blind spot" problem in the existing technology is solved, higher monitoring accuracy and system reliability are achieved, and the maintenance process is simplified.

CN222464381UActive Publication Date: 2025-02-11YIWEIKE (HUZHOU) NEW ENERGY TECHNOLOGY DEVELOPMENT CO LTD
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Patent Information

Application Number
CN202421091219.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2025-02-11
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

The existing new energy vehicle driving motor position sensor has a "blind spot", that is, it cannot be effectively monitored in certain areas or angles, resulting in failures or changes that cannot be detected in time.

Method used

A new energy vehicle driving motor position sensor has been designed, with the characteristics of adjustable sensor position. The position of the sensor can be adjusted according to the detection requirements by the rotatable annular member on the mounting plate and a plurality of slots and connectors distributed in a circumferential array.

Benefits of technology

By adjusting the position and number of sensors, it is possible to ensure that all key positions of the motor rotor can be accurately monitored, improve the monitoring accuracy and reliability of the system, and simplify the maintenance process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of new energy automobile components, and discloses a new energy automobile driving motor position sensor which comprises a mounting plate, an annular part is rotatably mounted on the mounting plate, a connecting sleeve is arranged in the annular part, a spline housing is fixedly mounted on the connecting sleeve, and the spline housing penetrates through the connecting sleeve. A plurality of connecting pieces distributed in a circumferential array mode are fixedly installed on the outer side of the connecting sleeve, a plurality of inserting grooves distributed in a circumferential array mode are formed in the outer side of the mounting plate, mounting holes are formed in the inserting grooves, sensors are fixedly installed on the mounting seats, and the sensors are position sensors. According to the utility model, the connecting blocks are detachably installed in the slots, on one hand, different numbers of sensors can be selected and used according to detection requirements so as to meet the detection requirements, and on the other hand, the installation positions of the sensors can be adjusted according to the detection requirements so as to install the sensors in the slots at different positions.
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Description

Technical Field

[0001] The utility model relates to the technical field of new energy vehicle components, and more specifically, to a new energy vehicle drive motor position sensor. Background Art

[0002] The most widely used type of automotive drive motor position sensor is the resolver, or resolver sensor for short. Its structure and working principle are as follows: In the drive motor, the resolver includes a drive coil and two driven coils. The cosine winding senses the magnetic field of the excitation winding and generates a cosine signal. The resolver utilizes the basic relationship between magnetism and electricity, especially Ampere's law and Faraday's law of electromagnetic induction. These principles enable the resolver to accurately sense the position and speed of the motor rotor, providing key information for the drive control of electric vehicles.

[0003] Existing new energy vehicle drive motor position sensors detect the position of the rotor inside the motor. Multiple sensors are often set up to expand the spatial coverage. Some sensors can detect places that other sensors cannot detect, thereby increasing the system's monitoring capabilities and detection probability. This helps to more fully understand the motor's operating status and position information, but because the position of the sensor is fixed, even if multiple sensors are installed, there may still be certain areas or angles that cannot be effectively monitored due to their fixed positions, forming the so-called "blind spots". This may result in failures or changes in these areas not being detected in a timely manner. For this reason, we propose a new energy vehicle drive motor position sensor. Utility Model Content

[0004] In order to overcome the deficiencies of the prior art, the utility model provides a new energy vehicle drive motor position sensor, which has the advantage of adjustable sensor position.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a new energy vehicle drive motor position sensor, comprising a mounting plate, a ring-shaped part rotatably mounted on the mounting plate, a first connecting sleeve arranged inside the ring-shaped part, a spline sleeve fixedly mounted on the first connecting sleeve, the spline sleeve passes through the first connecting sleeve, a plurality of connecting members distributed in a circular array are fixedly mounted on the outside of the first connecting sleeve, a plurality of slots distributed in a circular array are opened on the outside of the mounting plate, mounting holes are opened at the slots, and a plurality of mounting seats are also included, sensors are fixedly mounted on the mounting seats, the sensors are position sensors, a connecting block is fixedly mounted on one side of the mounting seat, the connecting block can be inserted into the slot and the two are interference fit, the slots are equipped with threaded parts, the threaded parts can pass through the mounting holes and be threadedly connected to the connecting block, and a plurality of interfaces are arranged on one side of the mounting plate.

[0006] As a preferred technical solution of the present utility model, the connecting member is arranged in a fan shape.

[0007] As a preferred technical solution of the utility model, it also includes a connecting mechanism, and the connecting mechanism is connected to the multiple interfaces.

[0008] As a preferred technical solution of the utility model, the connecting mechanism includes an insulating seat, the insulating seat is arranged on one side of the mounting plate, a wire is installed on the insulating seat, and a connector is installed at one end of the wire.

[0009] As a preferred technical solution of the utility model, a plurality of second connecting sleeves are installed at the other end of the wire, and the second connecting sleeves are respectively installed at the interfaces. Conductors are installed in the second connecting sleeves, and the conductors are inserted into the interfaces and electrically connected to the interfaces.

[0010] As a preferred technical solution of the utility model, a plurality of pressure blocks distributed in a circular array are provided in the second connecting sleeve, and guide rods are fixedly installed on the pressure blocks. The guide rods pass through the second connecting sleeve, and springs are sleeved on the guide rods. The two ends of the springs are respectively fixedly connected to the pressure blocks and the second connecting sleeve.

[0011] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0012] 1. The utility model installs the connection block detachably in the slot. On the one hand, different numbers of sensors can be selected and used according to the detection requirements to meet the detection requirements. On the other hand, the installation position of the sensor can be adjusted according to the detection requirements, and the sensor can be installed in the slots at different positions.

[0013] 2. The utility model provides a detachable connection between the connection sleeve and the interface, so when a component inside the sensor is damaged or needs to be repaired, the damaged component can be easily repaired or replaced. The elastic force of the spring drives the pressure block to press on the conductor, which can fix and limit the conductor and improve the firmness of the connection between the conductor and the interface. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the structure of the utility model;

[0015] Figure 2 This is a schematic diagram of the connection between the connection block and the slot of the utility model;

[0016] Figure 3 It is an enlarged cross-sectional view of a part of the structure of the insulating seat of the utility model;

[0017] Figure 4 For the utility model Figure 3 A is an enlarged schematic diagram.

[0018] In the figure: mounting plate 1, annular part 2, first connecting sleeve 3, spline sleeve 4, connecting part 5, slot 6, mounting hole 7, mounting seat 8, sensor 9, connecting block 10, threaded part 11, insulating seat 12, wire 13, connector 14, second connecting sleeve 15, conductor 16, pressure block 17, guide rod 18, spring 19, interface 20. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] like Figures 1 to 4 As shown, the utility model provides a new energy vehicle drive motor position sensor, including a mounting plate 1, a ring member 2 can be rotatably mounted on the mounting plate 1, a first connecting sleeve 3 is arranged inside the ring member 2, a spline sleeve 4 is fixedly mounted on the first connecting sleeve 3, the spline sleeve 4 penetrates the first connecting sleeve 3, a plurality of connecting members 5 distributed in a circumferential array are fixedly mounted on the outside of the first connecting sleeve 3, a plurality of slots 6 distributed in a circumferential array are opened on the outside of the mounting plate 1, and mounting holes 7 are opened at the slots 6, and a plurality of mounting seats 8 are also included, and sensors 9 are fixedly mounted on the mounting seats 8, and the sensors 9 are position sensors, and a connecting block 10 is fixedly mounted on one side of the mounting seat 8, and the connecting block 10 can be inserted into the slot 6 and the two are interference fit, and the slots 6 are equipped with threaded members 11, and the threaded members 11 can penetrate the mounting hole 7 and be threadedly connected to the connecting block 10, and a plurality of interfaces 20 are arranged on one side of the mounting plate 1. The connecting member 5 is arranged in a fan shape. The motor rotor is installed in the spline sleeve 4, and the position of the motor rotor is detected by multiple sensors 9 arranged on the outside. By detachably installing the connecting block 10 in the slot 6, on the one hand, different numbers of sensors 9 can be selected and used according to the detection requirements to meet the detection requirements. On the other hand, the installation position of the sensor 9 can be adjusted according to the detection requirements, and the sensor 9 can be installed in the slot 6 at different positions.

[0021] It also includes a connecting mechanism, which is connected to multiple interfaces 20. The connecting mechanism includes an insulating seat 12, which is arranged on one side of the mounting plate 1, and a wire 13 is installed on the insulating seat 12, and a connector 14 is installed at one end of the wire 13. A plurality of second connecting sleeves 15 are installed at the other end of the wire 13, and the second connecting sleeves 15 are respectively installed at the interfaces 20. Conductors 16 are installed in the second connecting sleeves 15, and the conductors 16 are inserted into the interfaces 20 and electrically connected to the interfaces 20. A plurality of pressing blocks 17 distributed in a circumferential array are arranged in the second connecting sleeve 15, and guide rods 18 are fixedly installed on the pressing blocks 17, and the guide rods 18 pass through the second connecting sleeve 15, and springs 19 are sleeved on the guide rods 18, and the two ends of the springs 19 are respectively fixedly connected to the pressing blocks 17 and the second connecting sleeve 15.

[0022] The working principle and use process of this utility model:

[0023] The motor rotor is installed in the spline sleeve 4, and the position of the motor rotor is detected by setting a plurality of sensors 9. By detachably installing the connecting block 10 in the slot 6, on the one hand, different numbers of sensors 9 can be selected and used according to the detection requirements to meet the detection requirements. On the other hand, the installation position of the sensor 9 can be adjusted according to the detection requirements. The sensor 9 is installed in the slot 6 at different positions. By adjusting the number and position of the sensors, it can be ensured that each key position of the motor rotor can be accurately monitored. This helps to improve the monitoring accuracy of the system, reduce errors, and increase the reliability of the system. The present application can flexibly adjust the position and number of sensors according to the specific operating requirements of the motor and the design requirements of the vehicle to optimize the performance of the system. For example, in a scenario where high-precision position control is required, the number of sensors can be increased to improve the accuracy of position detection. By setting a plurality of sensors and adjusting their positions, the system can be adapted to different working conditions and provide more accurate and reliable position information.

[0024] The conductor 16 is connected to the interface 20 and provides power to the sensor 9. By setting a detachable connection mode between the second connection sleeve 15 and the interface 20, when a component inside the sensor is damaged or needs to be repaired, the detachable connection mode allows engineers or technicians to easily remove the second connection sleeve 15 from the interface 20, so as to conveniently repair or replace the damaged component. This greatly shortens the maintenance time and improves the maintenance efficiency. The elastic force of the spring 19 drives the pressure block 17 to press on the conductor 16, which can fix and limit the conductor 16 and improve the firmness of the connection between the conductor 16 and the interface 20.

[0025] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0026] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A new energy vehicle drive motor position sensor, comprising a mounting plate (1), characterized in that: A ring member (2) is rotatably mounted on the mounting plate (1), a first connecting sleeve (3) is arranged inside the ring member (2), a spline sleeve (4) is fixedly mounted on the first connecting sleeve (3), the spline sleeve (4) passes through the first connecting sleeve (3), a plurality of connecting members (5) distributed in a circumferential array are fixedly mounted on the outer side of the first connecting sleeve (3), a plurality of slots (6) distributed in a circumferential array are opened on the outer side of the mounting plate (1), the slots (6) are all provided with mounting holes (7), and further include The invention comprises a plurality of mounting seats (8), each of which is fixedly mounted with a sensor (9), wherein the sensor (9) is a position sensor, a connection block (10) is fixedly mounted on one side of each of the mounting seats (8), wherein the connection block (10) can be inserted into a slot (6) and the two can be interference-fitted, wherein each of the slots (6) is provided with a threaded member (11), wherein the threaded member (11) can pass through a mounting hole (7) and be threadedly connected to the connection block (10), and a plurality of interfaces (20) are provided on one side of the mounting plate (1).

2. A new energy vehicle drive motor position sensor according to claim 1, characterized in that: The connecting member (5) is arranged in a fan shape.

3. A new energy vehicle drive motor position sensor according to claim 2, characterized in that: It also comprises a connecting mechanism, wherein the connecting mechanism is connected to a plurality of the interfaces (20).

4. A new energy vehicle drive motor position sensor according to claim 3, characterized in that: The connection mechanism comprises an insulating seat (12), the insulating seat (12) being arranged on one side of the mounting plate (1), a wire (13) being mounted on the insulating seat (12), and a connector (14) being mounted on one end of the wire (13).

5. A new energy vehicle drive motor position sensor according to claim 4, characterized in that: A plurality of second connection sleeves (15) are installed at the other end of the wire (13), and the second connection sleeves (15) are respectively installed at the interfaces (20). A conductor (16) is installed in each of the second connection sleeves (15), and the conductor (16) is inserted into the interface (20) and electrically connected to the interface (20).

6. A new energy vehicle drive motor position sensor according to claim 5, characterized in that: A plurality of pressure blocks (17) distributed in a circumferential array are arranged in the second connecting sleeve (15), and guide rods (18) are fixedly mounted on the pressure blocks (17). The guide rods (18) pass through the second connecting sleeve (15), and springs (19) are sleeved on the guide rods (18). Two ends of the springs (19) are respectively fixedly connected to the pressure blocks (17) and the second connecting sleeve (15).