High-temperature saccharification treatment device for processing dried sweet potatoes

By designing a high-temperature saccharification treatment device for dry sweet potato processing including automatic turning mechanism and temperature regulation system, the problem of low saccharification efficiency and manual operation in the prior art is solved, and the automatic saccharification and constant temperature processing of dried sweet potato is realized. , improves production efficiency and saccharification effect.

CN222465992UActive Publication Date: 2025-02-14JINGMEN LVPUWANG HIGH-TECH AGRI CO LTD
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Patent Information

Application Number
CN202420934274.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2025-02-14
Estimated Expiration
2034-04-30

AI Technical Summary

Technical Problem

The existing sweet potato saccharification device has the ability to turn over the sweet potato saccharification device when used. When turning on the device, it will reduce the internal ambient temperature, resulting in low saccharification efficiency and labor-consuming.

Method used

A high-temperature saccharification treatment device for dry sweet potato processing is designed, including a box, a regulating component and a movable rack. The speed reduction motor drives the rotation shaft, turntable and eccentric block to rotate, and the eccentric block hits the mounting block, causing the movable frame to automatically move up and down, realizing automatic turning of dried sweet potatoes and constant temperature processing. At the same time, by cooperating with the drive motor, threaded rod and fan, the working range of the fan is expanded to ensure the uniformity of the internal temperature of the box.

Benefits of technology

The process of sugarification of dried sweet potatoes has been automated, the sugarification efficiency has been improved, manpower and material resources have been saved, the uniform sugarification effect of dried sweet potatoes has been ensured, and the production efficiency has been improved.

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Abstract

The utility model discloses a high-temperature saccharification treatment device for processing dried sweet potatoes, which relates to the technical field of processing of dried sweet potatoes and comprises a box body, an adjusting component and a movable frame, a heating pipe is fixedly mounted in the box body, and the adjusting component is arranged at the top of the box body. The gear motor drives the rotating shaft, the rotating disc and the eccentric block to rotate, the eccentric block rotates to impact the mounting block, so that the mounting block moves upwards to drive the movable frame to move upwards, then the movable frame moves downwards under the action of gravity, and dried sweet potatoes in the movable frame are turned over after multiple times of reciprocating motion. According to the constant-temperature saccharification device, the saccharification is uniform, the saccharification efficiency is improved, manual opening of a cabinet door for operation is not needed, the purpose of constant-temperature processing is achieved, the whole saccharification process is automatic, the operation is convenient, manpower and material resources are saved, the production efficiency is improved, and under the matching action of a sliding block and a guide rod, the stability of the movable frame in the moving process can be guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of sweet potato processing, in particular to a high-temperature saccharification treatment device for processing dried sweet potatoes. Background Art

[0002] Sweet potatoes can be processed simply to become quick-cooking sweet potatoes and dehydrated sweet potato chips. Their flavor remains unchanged and they can be used as travel food. Simple processing of sweet potatoes can not only increase their economic value, but also greatly improve their palatability, turning them from a single food into a variety of colorful foods and seasoning nutrients. During the production and processing of sweet potato chips, in order to improve the taste and quality of sweet potato chips, the sweet potatoes are usually saccharified.

[0003] The existing saccharification device has the following defects when in use: during the saccharification process, one side of the dried sweet potato will contact the placement plate, and the dried sweet potato needs to be turned over manually. When the saccharification device is opened, the internal ambient temperature will be lowered. This operation method not only reduces the efficiency of the saccharification of the dried sweet potato, but also consumes manpower. Utility Model Content

[0004] The technical problem to be solved by the utility model is to overcome the defects of the prior art and provide a high-temperature saccharification treatment device for processing dried sweet potatoes.

[0005] In order to solve the above technical problems, the utility model provides the following technical solutions:

[0006] The utility model discloses a high-temperature saccharification treatment device for processing dried sweet potatoes, comprising a box body, an adjusting component, and a movable frame, wherein a heating tube is fixedly installed inside the box body, the adjusting component is arranged on the top of the box body, and the adjusting component comprises a mounting plate, a driving motor, a threaded rod, a moving block, and a fan, the movable frame is movably arranged inside the box body, two limiting grooves are provided on both sides of the interior of the box body, guide rods are fixedly installed inside the limiting grooves, two sliding blocks are fixedly installed on both sides of the movable frame, the sliding blocks are slidably connected with the guide rods, five groups of sliding components are slidably arranged inside the movable frame, the sliding components comprise a placing frame, a mesh plate, a sealing plate, a handle, and a sliding rod, the top of the movable frame is in an open state, a mounting seat is fixedly installed on the bottom of the movable frame, a mounting block is fixedly installed on the bottom of the mounting seat, a driving component is arranged in the middle of the inner bottom end of the box body, and the driving component comprises a supporting block, a reduction motor, a rotating shaft, a rotating disk, and an eccentric block.

[0007] As a preferred technical solution of the utility model, the mounting plate is fixed on the top of the box body, a mounting groove is opened inside the mounting plate, a rectangular through groove is opened in the middle of the top of the box body, the mounting groove and the rectangular through groove are connected to each other, the driving motor is fixedly installed on the right side of the mounting plate, the threaded rod is installed on the output end of the driving motor, the other end of the threaded rod extends to the inside of the mounting groove, and is rotatably connected to one side inner wall of the mounting groove.

[0008] As a preferred technical solution of the utility model, the threaded outer surface of the threaded rod is threadedly connected to the moving block, the fan is fixedly installed on the bottom of the moving block, the bottom of the fan passes through the rectangular through slot and extends to the interior of the box, and the fan is slidably connected to the rectangular through slot.

[0009] As a preferred technical solution of the utility model, the placement frame is of hollow design, the sealing plate is fixedly installed on the outer side of the placement frame, the handle is fixedly installed in the middle of the outer side of the sealing plate, the sliding rods are fixedly installed in the middle of both sides of the placement frame, the mesh plate is provided at the bottom of the placement frame, and five sliding grooves are opened on both sides of the interior of the movable frame, and the sliding grooves are used in conjunction with the sliding rods.

[0010] As a preferred technical solution of the utility model, the support block is fixedly installed on the inner bottom end of the box body, the top of the support block is installed with a reduction motor, the output end of the reduction motor is installed with the rotating shaft, the other end of the rotating shaft is fixedly installed with the turntable, the outer surface of the turntable is fixedly installed with the eccentric block, one end of the eccentric block and the mounting block are both of arc-shaped design, and the eccentric block and the mounting block are used in coordination with each other.

[0011] As a preferred technical solution of the utility model, support legs are fixedly installed at the four corners of the bottom of the box body, air inlets are opened on both sides of the top of the mounting plate, air outlets are opened on both sides of the box body, dustproof nets are arranged inside the air inlet and the air outlet, a door panel is arranged on the outside of the box body through a hinge, a control panel is arranged outside the door panel, and a signal output end of the control panel is connected to the signal input ends of the drive motor, the reduction motor and the fan.

[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0013] The utility model is provided with a driving component, and the reduction motor drives the rotating shaft, the turntable, and the eccentric block to rotate. The rotation of the eccentric block will hit the mounting block, so that the mounting block moves upward, and then drives the movable frame to move upward, and then moves downward under the gravity of the movable frame. After multiple reciprocating movements, the dried sweet potatoes inside the movable frame are turned over, so that the saccharification is more uniform, and the saccharification efficiency is improved. There is no need to manually open the cabinet door for operation, and the purpose of constant temperature processing is achieved. The saccharification process is more automated as a whole, and the operation is more convenient, which saves manpower and material resources, improves production efficiency, and under the cooperation of the slider and the guide rod, the stability of the movable frame when moving can be guaranteed. The utility model is provided with an adjustment component, and under the cooperation of the driving motor, the threaded rod, and the moving block, the fan can be driven to move back and forth horizontally, thereby expanding the working range of the fan, making the temperature inside the box more uniform, and improving the saccharification effect of the dried sweet potatoes. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0015] Figure 1 It is a three-dimensional diagram of the utility model;

[0016] Figure 2 It is a front cross-sectional view of the utility model;

[0017] Figure 3 The utility model Figure 2 A magnified view of the structure at center;

[0018] Figure 4 It is a three-dimensional diagram of the box body of the utility model;

[0019] Figure 5 It is a three-dimensional diagram of the movable frame of the utility model;

[0020] Figure 6 It is a three-dimensional diagram of the drive assembly of the utility model;

[0021] In the figure: 1. box body; 2. movable frame; 3. heating tube; 4. mounting plate; 5. driving motor; 6. threaded rod; 7. moving block; 8. fan; 9. limiting groove; 10. guide rod; 11. slider; 12. placement frame; 13. mesh plate; 14. sealing plate; 15. rectangular through groove; 16. mounting seat; 17. mounting block; 18. reduction motor; 19. rotating shaft; 20. turntable; 21. eccentric block; 22. air inlet; 23. air outlet; 24. control panel. DETAILED DESCRIPTION

[0022] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.

[0023] In the drawings, the same reference numerals all refer to the same components.

[0024] like Figure 1-6 As shown, the utility model provides a high-temperature saccharification treatment device for processing dried sweet potatoes, comprising a box body 1, an adjustment component, and a movable frame 2. A heating tube 3 is fixedly installed inside the box body 1, and an adjustment component is arranged on the top of the box body 1. The adjustment component comprises a mounting plate 4, a driving motor 5, a threaded rod 6, a moving block 7, and a fan 8. The movable frame 2 is movably arranged inside the box body 1, and two limiting grooves 9 are provided on both sides of the inside of the box body 1. Guide rods 10 are fixedly installed inside the limiting grooves 9. Two sliders 11 are fixedly installed on both sides of the movable frame 2, and the sliders 11 are slidably connected with the guide rods 10. Five groups of sliding components are slidably arranged inside the movable frame 2, and the sliding components comprise a placing frame 12, a mesh plate 13, a sealing plate 14, a handle, and a sliding rod. The top of the movable frame 2 is in an open state, and a mounting seat 16 is fixedly installed at the bottom of the movable frame 2, and a mounting block 17 is fixedly installed at the bottom of the mounting seat 16. A driving component is arranged in the middle of the bottom end of the box body 1, and the driving component comprises a supporting block, a reduction motor 18, a rotating shaft 19, a turntable 20, and an eccentric block 21.

[0025] When the dried sweet potatoes are treated with high-temperature saccharification, the reduction motor 18 drives the rotating shaft 19, the turntable 20, and the eccentric block 21 to rotate. The rotation of the eccentric block 21 will hit the mounting block 17, causing the mounting block 17 to move upward, thereby driving the movable frame 2 to move upward, and then moving downward under the gravity of the movable frame 2. After multiple reciprocating motions, the dried sweet potatoes inside the movable frame 2 are turned over, so that the saccharification is more uniform, the saccharification efficiency is improved, and there is no need to manually open the cabinet door for operation, so as to achieve the purpose of constant temperature processing. The saccharification process is more automated as a whole, the operation is more convenient, manpower and material resources are saved, and the production efficiency is improved. In addition, under the cooperation of the slider 11 and the guide rod 10, the stability of the movable frame 2 during movement can be guaranteed. Under the cooperation of the driving motor 5, the threaded rod 6, and the moving block 7, the fan 8 can be driven to move back and forth horizontally, thereby expanding the working range of the fan 8, making the temperature inside the box body 1 more uniform, and improving the saccharification effect of the dried sweet potatoes.

[0026] Furthermore, a mounting plate 4 is fixed on the top of the box body 1, a mounting groove is opened inside the mounting plate 4, a rectangular through groove 15 is opened in the middle of the top of the box body 1, the mounting groove and the rectangular through groove 15 are connected to each other, a driving motor 5 is fixedly installed on the right side of the mounting plate 4, a threaded rod 6 is installed on the output end of the driving motor 5, the other end of the threaded rod 6 extends to the inside of the mounting groove, and is rotatably connected to one side inner wall of the mounting groove.

[0027] Furthermore, the threaded outer surface of the threaded rod 6 is threadedly connected to a moving block 7, and a fan 8 is fixedly installed at the bottom of the moving block 7. The bottom of the fan 8 passes through the rectangular through slot 15 and extends to the interior of the box 1, and the fan 8 is slidably connected to the rectangular through slot 15.

[0028] Furthermore, the placement frame 12 is of hollow design, a sealing plate 14 is fixedly installed on the outer side of the placement frame 12, a handle is fixedly installed in the middle of the outer side of the sealing plate 14, sliding rods are fixedly installed in the middle of both sides of the placement frame 12, a mesh plate 13 is arranged at the bottom of the placement frame 12, and five sliding grooves are opened on both sides of the interior of the movable frame 2, and the sliding grooves and the sliding rods are used in conjunction with each other.

[0029] Furthermore, a support block is fixedly installed at the inner bottom end of the box body 1, a reduction motor 18 is installed on the top of the support block, a rotating shaft 19 is installed at the output end of the reduction motor 18, a turntable 20 is fixedly installed at the other end of the rotating shaft 19, and an eccentric block 21 is fixedly installed on the outer surface of the turntable 20. The eccentric block 21 and one end of the mounting block 17 are both arc-shaped in design, and the eccentric block 21 and the mounting block 17 are used in conjunction with each other.

[0030] Furthermore, support legs are fixedly installed at the four corners of the bottom of the box body 1, air inlets 22 are opened on both sides of the top of the mounting plate 4, air outlets 23 are opened on both sides of the box body 1, and dustproof nets are arranged inside the air inlet 22 and the air outlet 23. A door panel is arranged on the outside of the box body 1 through a hinge, and a control panel 24 is arranged on the outside of the door panel. The signal output end of the control panel 24 is connected to the signal input end of the drive motor 5, the reduction motor 18, and the fan 8.

[0031] Working principle: first place the dried sweet potatoes inside the placement frame 12, then turn on the heating tube 3, the fan 8, and the drive motor 5, heat the inside of the box 1 through the heating tube 3, and then accelerate the air circulation inside the box 1 through the fan 8 to make the temperature inside the box 1 more uniform, and then through the cooperation of the drive motor 5, the threaded rod 6, and the moving block 7, the fan 8 can be driven to move horizontally back and forth, expand the working range of the fan 8, make the temperature inside the box 1 more uniform, and further improve the saccharification effect of the dried sweet potatoes. During the high-temperature saccharification treatment of the dried sweet potatoes, the reduction motor 18 drives the rotating shaft 19, the turntable 20, and the eccentric block 21 to rotate. The rotation of the eccentric block 21 will hit the mounting block 17, causing the mounting block 17 to move upward, thereby driving the movable frame 2 to move upward, and then on the movable frame 2 and then move downward under the action of gravity. Then, after multiple reciprocating movements, the dried sweet potatoes inside the movable rack 2 are turned over, so that the saccharification is more uniform, the saccharification efficiency is improved, and there is no need to manually open the cabinet door for operation, so the purpose of constant temperature processing is achieved. The saccharification process is relatively automated as a whole, the operation is relatively convenient, manpower and material resources are saved, and production efficiency is improved. In addition, under the cooperation of the slider 11 and the guide rod 10, the stability of the movable rack 2 during movement can be guaranteed. Through the cooperation of the driving motor 5, the threaded rod 6, and the moving block 7, the fan 8 can be driven to move back and forth horizontally, the working range of the fan 8 is expanded, the temperature inside the box body 1 is made more uniform, and the saccharification effect of the dried sweet potatoes is improved. After the saccharification of the dried sweet potatoes is completed, the placement frame 12 is removed from the inside of the movable rack 2 and the dried sweet potatoes are collected in a centralized manner.

[0032] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A high temperature saccharification treatment device for processing sweet potato, characterized in that: The invention comprises a box body (1), an adjustment component, and a movable frame (2); a heating tube (3) is fixedly installed inside the box body (1); the adjustment component is arranged on the top of the box body (1); the adjustment component comprises a mounting plate (4), a drive motor (5), a threaded rod (6), a moving block (7), and a fan (8); the movable frame (2) is movably arranged inside the box body (1); two limiting grooves (9) are provided on both sides of the inside of the box body (1); guide rods (10) are fixedly installed inside the limiting grooves (9); two sliding blocks (11) are fixedly installed on both sides of the movable frame (2); the sliding blocks ( 11) is slidably connected to the guide rod (10), the movable frame (2) is internally slidably provided with five groups of sliding components, the sliding components comprising a placement frame (12), a mesh plate (13), a sealing plate (14), a handle, and a slide rod, the top of the movable frame (2) is in an open state, the bottom of the movable frame (2) is fixedly installed with a mounting seat (16), the bottom of the mounting seat (16) is fixedly installed with a mounting block (17), and the middle of the bottom end of the box body (1) is provided with a driving component, the driving component comprising a support block, a reduction motor (18), a rotating shaft (19), a turntable (20), and an eccentric block (21).

2. A high temperature saccharification treatment device for processing sweet potato stems according to claim 1, characterized in that: The mounting plate (4) is fixed on the top of the box body (1), a mounting groove is provided inside the mounting plate (4), a rectangular through groove (15) is provided in the middle of the top of the box body (1), the mounting groove and the rectangular through groove (15) are communicated with each other, the drive motor (5) is fixedly mounted on the right side of the mounting plate (4), the threaded rod (6) is mounted on the output end of the drive motor (5), and the other end of the threaded rod (6) extends into the interior of the mounting groove and is rotatably connected to an inner wall of one side of the mounting groove.

3. A high temperature saccharification treatment device for processing sweet potato stems according to claim 2, characterized in that: The threaded outer surface of the threaded rod (6) is threadedly connected to the moving block (7), the bottom of the moving block (7) is fixedly mounted with the fan (8), the bottom of the fan (8) passes through the rectangular through slot (15) and extends into the interior of the box (1), and the fan (8) is slidably connected to the rectangular through slot (15).

4. A high temperature saccharification treatment device for processing sweet potato stems according to claim 1, characterized in that: The placement frame (12) is of hollow design. The sealing plate (14) is fixedly mounted on the outer side of the placement frame (12). The handle is fixedly mounted in the middle of the outer side of the sealing plate (14). The sliding rods are fixedly mounted in the middle of both sides of the placement frame (12). The mesh plate (13) is arranged at the bottom of the placement frame (12). Five sliding grooves are provided on both sides of the interior of the movable frame (2), and the sliding grooves cooperate with the sliding rods for use.

5. A high temperature saccharification treatment device for processing sweet potato stems according to claim 1, characterized in that: The support block is fixedly mounted on the bottom end of the box body (1), a reduction motor (18) is mounted on the top of the support block, the rotating shaft (19) is mounted on the output end of the reduction motor (18), the rotating disk (20) is fixedly mounted on the other end of the rotating shaft (19), and the eccentric block (21) is fixedly mounted on the outer surface of the rotating disk (20), the eccentric block (21) and one end of the mounting block (17) are both of arc-shaped design, and the eccentric block (21) and the mounting block (17) are used in conjunction with each other.

6. A high temperature saccharification treatment device for processing sweet potato stems according to claim 1, characterized in that: Support legs are fixedly mounted at the four corners of the bottom of the box (1), air inlets (22) are provided on both sides of the top of the mounting plate (4), air outlets (23) are provided on both sides of the box (1), dust screens are provided inside the air inlet (22) and the air outlet (23), a door panel is provided on the outside of the box (1) via hinges, a control panel (24) is provided outside the door panel, and a signal output end of the control panel (24) is connected to a signal input end of the drive motor (5), the reduction motor (18), and the fan (8).