Sediment separator

Abstract

The utility model discloses a sediment separator which comprises a base, a supporting frame arranged at the upper end of the base, a diluting barrel arranged at the upper end of the supporting frame, a water inlet pipe arranged on the upper side of one end of the diluting barrel, a lower sealing cover arranged at the lower end of the diluting barrel, an upper top cover arranged at the upper end of the diluting barrel, and a stirring mechanism arranged at the lower end of the upper top cover. A first motor is arranged in the mud bucket, a plug is arranged at the output end of the first motor, a centrifugal barrel is arranged at the upper end of the plug, a slot corresponding to the plug is formed in the lower end of the centrifugal barrel, and a jacking assembly is arranged at the upper end of the base. The device is simple and easy to operate, time investment is reduced, construction cost is reduced, the situation that the mud index time is reduced too long by manual water adding is avoided, the drilling pile construction progress is guaranteed, working procedure operation time is reduced, the construction period is shortened, compared with a manual water adding mode, the better effect is achieved, the pile foundation hole collapse phenomenon can be prevented, and the construction efficiency is improved. The method is suitable for wide popularization and application.

Description

Technical Field

[0001] The utility model relates to the technical field of sediment separation equipment, in particular to a sediment separator. Background Art

[0002] In order to ensure the quality of bored piles during the pouring period, it is necessary to reduce the mud density, viscosity and sand content of the bored piles. The conventional method is to use artificial water addition to dilute the mud density in the hole to reduce the sand content. However, the artificial water addition time is very long, and it is difficult to ensure the progress of bored pile construction. Utility Model Content

[0003] The utility model aims to provide a sediment separator which is simple and easy to operate, reduces time investment and reduces construction cost.

[0004] The utility model is realized through the following technical scheme: a sediment separator comprises a base, a support frame is arranged on the upper end of the base, a dilution bucket is arranged on the upper end of the support frame, a water inlet pipe is arranged on the upper side of one end of the dilution bucket, a lower sealing cover is arranged on the lower end of the dilution bucket, an upper top cover is arranged on the upper end of the dilution bucket, a stirring mechanism is arranged on the lower end of the upper top cover, a mud and water bucket is arranged at a position corresponding to the dilution bucket on the upper end of the base, a first motor is arranged inside the mud and water bucket, a plug is arranged at the output end of the first motor, a centrifugal bucket is arranged on the upper end of the plug, a slot corresponding to the plug is arranged on the lower end of the centrifugal bucket, and a lifting assembly is arranged on the upper end of the base.

[0005] In order to better realize the utility model, further, the lifting assembly includes a second motor, a movable plate, a screw, a first gear, a second gear, a connecting plate, a fixed rod and a limit plate. A screw is provided on one side of the upper end of the support frame, and a fixed rod is provided on the other side of the upper end of the support frame. A movable plate is provided between the fixed rod and the screw, and the movable plate is connected to the upper cover through a connecting plate. A second gear is provided on the lower side of the surface of the screw, and a second motor is provided at a position corresponding to the second gear at one end of the support frame. A first gear is provided at the output end of the second motor, and a limit plate is provided on the lower side of the surface of the fixed rod.

[0006] In order to better realize the utility model, further, threaded holes and sliding holes corresponding to the screw rod and the fixed rod are respectively arranged on both sides of the movable plate, and a bearing rotating seat is arranged between the screw rod and the support frame.

[0007] In order to better realize the utility model, further, when the lower end of the upper cover contacts the upper end of the dilution barrel, the lower end of the movable plate contacts the upper end of the limit plate, and the connecting plate and the movable plate as well as the connecting plate and the upper cover are spot welded.

[0008] In order to better realize the utility model, further, an annular plate is arranged on the lower side of the inside of the mud and water bucket, a plurality of balls are arranged on the upper end of the annular plate, rolling grooves corresponding to the balls are arranged in the annular plate, electric push rods are arranged at positions corresponding to the centrifugal barrel at both ends of the support frame, a fixed plate is arranged at the output end of the electric push rod, and a roller is arranged at one end of the fixed plate.

[0009] In order to better realize the utility model, further, after the centrifugal bucket enters the mud and water bucket, the upper end of the centrifugal bucket is flush with the lower end of the roller, and the roller is rotatably connected to the fixed plate through a pin shaft.

[0010] Compared with the prior art, the utility model has the following advantages and beneficial effects:

[0011] (1) The utility model is provided with a lifting assembly to facilitate lifting the upper cover, thereby facilitating the addition of sediment into the dilution bucket;

[0012] (2) The utility model sets an annular plate. After the centrifugal bucket is placed in the mud bucket, the electric push rod is turned on to push the fixed plate to move. The fixed plate moves and drives the roller to the upper end of the centrifugal bucket. When the centrifugal bucket rotates, a plurality of balls on the upper end of the annular plate rotate in the rolling groove. The plurality of balls can support the centrifugal bucket. At the same time, the roller can rotate on the fixed plate. The roller can limit the vertical direction of the centrifugal bucket. By setting the roller and the annular plate, the centrifugal bucket can be supported and limited, so that the rotation of the centrifugal bucket is more stable.

[0013] (3) The utility model is simple and easy to operate, reduces time investment, reduces construction costs, avoids the long time of artificial water addition to reduce mud indicators, ensures the progress of bored pile construction, reduces process operation time, shortens the construction period, and has better effects than artificial water addition. It can prevent pile foundation collapse and is suitable for wide promotion and application. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:

[0015] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0016] Figure 2 It is a schematic diagram of the internal structure of the utility model;

[0017] Figure 3 It is an enlarged structural schematic diagram of point A in the utility model.

[0018] Among them: 1-base, 2-support frame, 3-lifting assembly, 31-second motor, 32-moving plate, 33-screw, 34-first gear, 35-second gear, 36-connecting plate, 37-fixing rod, 38-limiting plate, 4-upper cover, 5-dilution bucket, 6-lower sealing cover, 7-electric push rod, 8-centrifugal bucket, 9-mud and water bucket, 10-first motor, 11-plug, 12-slot, 13-water inlet pipe, 14-stirring mechanism, 15-annular plate, 16-ball, 17-rolling groove, 18-fixed plate, 19-roller. DETAILED DESCRIPTION

[0019] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0020] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, it is limited that "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly including one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.

[0021] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0022] Embodiment 1:

[0023] The main structure of this embodiment is as follows: Figure 1 , Figure 2As shown, it includes a base 1, a support frame 2 is provided on the upper end of the base 1, a dilution bucket 5 is provided on the upper end of the support frame 2, a water inlet pipe 13 is provided on the upper side of one end of the dilution bucket 5, a lower sealing cover 6 is provided on the lower end of the dilution bucket 5, an upper top cover 4 is provided on the upper end of the dilution bucket 5, a stirring mechanism 14 is provided on the lower end of the upper top cover 4, a mud and water bucket 9 is provided at a position corresponding to the dilution bucket 5 on the upper end of the base 1, a first motor 10 is provided inside the mud and water bucket 9, a plug 11 is provided at the output end of the first motor 10, a centrifugal bucket 8 is provided on the upper end of the plug 11, a slot 12 corresponding to the plug 11 is provided at the lower end of the centrifugal bucket 8, and a lifting component 3 is provided on the upper end of the base 1.

[0024] The specific implementation method is to install the device at a suitable position, put the centrifugal bucket 8 into the mud and water bucket 9, and the lower end of the centrifugal bucket 8 is sleeved on the plug 11 through the slot 12, open the upper cover 4 to add the mud and sand into the dilution bucket 5, close the upper cover 4, add water to the dilution bucket 5 through the water inlet pipe 13, and mix the mud and sand with water through the stirring mechanism 14, open the lower sealing cover 6, and the mud and sand water enter the centrifugal bucket 8, turn on the first motor 10 to drive the centrifugal bucket 8 to rotate, and the mud and water enter the mud and water bucket 9. After the separation is completed, take out the centrifugal bucket 8 to collect the fine sand. By setting the jacking component 3, it is convenient to lift the upper cover 4, so as to facilitate the addition of mud and sand to the dilution bucket 5.

[0025] Embodiment 2:

[0026] Based on the above embodiment, this embodiment further defines the structure of the lifting assembly 3, such as Figure 1 , Figure 2As shown, the lifting assembly 3 includes a second motor 31, a movable plate 32, a screw rod 33, a first gear 34, a second gear 35, a connecting plate 36, a fixed rod 37 and a limit plate 38. A screw rod 33 is provided on one side of the upper end of the support frame 2, and a fixed rod 37 is provided on the other side of the upper end of the support frame 2. A movable plate 32 is provided between the fixed rod 37 and the screw rod 33. The movable plate 32 is connected to the upper cover 4 through a connecting plate 36. A second gear 35 is provided on the lower side of the surface of the screw rod 33. A second motor 31 is provided at a position corresponding to the second gear 35 at one end of the support frame 2. A first gear 34 is provided at the output end of the second motor 31, and a limit plate 38 is provided on the lower side of the surface of the fixed rod 37. The second motor 31 is turned on to drive the first gear 34 to rotate. The first gear 34 rotates through the second gear 35 to drive the screw rod 33 to rotate on the support frame 2. The screw rod 33 rotates to drive the movable plate 32 to move upward. At the same time, the movable plate 32 moves on the fixed rod 37. The movable plate 32 drives the upper cover 4 to move upward through the connecting plate 36. Then, mud and sand can be added to the dilution barrel 5. Then, the second motor 31 is turned on to drive the screw rod 33 to reverse. The movable plate 32 drives the upper cover 4 to move downward. When the lower end of the movable plate 32 contacts the upper end of the limit plate 38 on the fixed rod 37, the second motor 31 is turned off. The limit plate 38 plays a positioning role. By setting the jacking assembly 3, it is convenient to lift the upper cover 4, so as to facilitate the addition of mud and sand to the dilution barrel 5. The other parts of this embodiment are the same as the above embodiment and will not be repeated.

[0027] Embodiment 3:

[0028] Based on the above embodiment, this embodiment further defines the structure of the lifting assembly 3, such as Figure 1 , Figure 2 As shown, the two sides of the movable plate 32 are respectively provided with threaded holes and sliding holes corresponding to the screw rod 33 and the fixed rod 37, and a bearing rotating seat is provided between the screw rod 33 and the support frame 2. The screw rod 33 can rotate on the support frame 2, and the rotation of the screw rod 33 can drive the movable plate 32 to move, and the movable plate 32 can slide on the fixed rod 37. The other parts of this embodiment are the same as the above embodiment and will not be repeated.

[0029] Embodiment 4:

[0030] Based on the above embodiment, this embodiment further defines the structure of the lifting assembly 3, such as Figure 1 , Figure 2As shown, when the lower end of the upper cover 4 contacts the upper end of the dilution barrel 5, the lower end of the movable plate 32 contacts the upper end of the limiting plate 38, and the connecting plate 36 and the movable plate 32 and the connecting plate 36 and the upper cover 4 are both spot welded. The limiting plate 38 positions the movable plate 32, and the spot welding makes the connecting plate 36 and the movable plate 32 and the connecting plate 36 and the upper cover 4 more secure. The other parts of this embodiment are the same as those of the above embodiment and will not be described in detail.

[0031] Embodiment 5:

[0032] Based on the above embodiment, this embodiment further adds an annular plate 15, such as Figure 3 As shown, an annular plate 15 is provided at the lower side of the mud and water bucket 9, and a plurality of balls 16 are provided at the upper end of the annular plate 15. A rolling groove 17 corresponding to the balls 16 is provided in the annular plate 15. Electric push rods 7 are provided at the positions corresponding to the centrifugal bucket 8 at both ends of the support frame 2. A fixed plate 18 is provided at the output end of the electric push rod 7. A roller 19 is provided at one end of the fixed plate 18. After the centrifugal bucket 8 is placed in the mud and water bucket 9, the electric push rod 7 is turned on to push the fixed plate 18 to move. The fixed plate 18 moves and drives the roller 19 to reach the upper end of the centrifugal bucket 8. When the centrifugal bucket 8 rotates, the plurality of balls 16 at the upper end of the annular plate 15 rotate in the rolling groove 17. The plurality of balls 16 can support the centrifugal bucket 8. At the same time, the roller 19 can rotate on the fixed plate 18. The roller 19 can limit the centrifugal bucket 8 in the vertical direction. By setting the roller 19 and the annular plate 15, the centrifugal bucket 8 can be supported and limited, so that the centrifugal bucket 8 can rotate more stably. The other parts of this embodiment are the same as those of the above embodiment and will not be described in detail.

[0033] Embodiment 6:

[0034] Based on the above embodiment, this embodiment further defines the positional relationship between the centrifugal bucket 8 and the mud bucket 9, such as Figure 2 , Figure 3 As shown, after the centrifugal bucket 8 enters the mud and water bucket 9, the upper end of the centrifugal bucket 8 is flush with the lower end of the roller 19, and the roller 19 is rotatably connected to the fixed plate 18 via a pin. The roller 19 fits more closely to the mud and water bucket 9, and the roller 19 has a better limiting effect on the mud and water bucket 9, and the roller 19 can rotate on the fixed plate 18. The other parts of this embodiment are the same as those of the above embodiment and will not be repeated.

[0035] It can be understood that according to the sediment separator structure of an embodiment of the utility model, for example, the model of the motor selected is 5IK120GN-CF, and the model of the electric push rod 7 selected is FTG50. Its working principle and working process are all prior art and are well known to technicians in this field. The base 1, the support frame 2, the upper cover 4, the dilution bucket 5, the lower sealing cover 6, the centrifugal bucket 8, the mud and water bucket 9, the first motor 10, the plug 11, the slot 12, the water inlet pipe 13 and the stirring mechanism 14. The working principle is to put the centrifugal bucket 8 into the mud and water bucket 9, and the lower end of the centrifugal bucket 8 is sleeved on the plug 11 through the slot 12. The upper cover 4 is opened to add sediment to the dilution bucket 5, the upper cover 4 is closed, and water is added to the dilution bucket 5 through the water inlet pipe 13. The stirring mechanism 14 allows the sediment and water to mix, and the lower sealing cover 6 is opened. The sediment and water enter the centrifugal bucket 8, and the first motor 10 is turned on to drive the centrifugal bucket 8 to rotate, and the mud and water enter the mud and water bucket 9. After the separation is completed, the centrifugal bucket 8 is taken out to collect fine sand. It will not be described in detail here.

[0036] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.

Claims

1. A sediment separator, comprising a base (1), characterized in that: The upper end of the base (1) is provided with a support frame (2), the upper end of the support frame (2) is provided with a dilution bucket (5), the upper side of one end of the dilution bucket (5) is provided with a water inlet pipe (13), the lower end of the dilution bucket (5) is provided with a lower sealing cover (6), the upper end of the dilution bucket (5) is provided with an upper cover (4), the lower end of the upper cover (4) is provided with a stirring mechanism (14), the upper end of the base (1) is provided with a mud bucket (9) at a position corresponding to the dilution bucket (5), the mud bucket (9) is provided with a first motor (10), the output end of the first motor (10) is provided with a plug (11), the upper end of the plug (11) is provided with a centrifugal bucket (8), the lower end of the centrifugal bucket (8) is provided with a slot (12) corresponding to the plug (11), and the upper end of the base (1) is provided with a lifting assembly (3).

2. A sediment separator according to claim 1, characterized in that: The lifting assembly (3) comprises a second motor (31), a movable plate (32), a screw rod (33), a first gear (34), a second gear (35), a connecting plate (36), a fixed rod (37) and a limit plate (38); a screw rod (33) is arranged on one side of the upper end of the support frame (2); a fixed rod (37) is arranged on the other side of the upper end of the support frame (2); a movable plate (32) is arranged between the fixed rod (37) and the screw rod (33); the movable plate (32) is connected to the upper cover (4) via a connecting plate (36); a second gear (35) is arranged on the lower side of the surface of the screw rod (33); a second motor (31) is arranged at a position corresponding to the second gear (35) at one end of the support frame (2); a first gear (34) is arranged at the output end of the second motor (31); and a limit plate (38) is arranged on the lower side of the surface of the fixed rod (37).

3. A sediment separator according to claim 2, characterized in that: Threaded holes and sliding holes corresponding to the screw rod (33) and the fixed rod (37) are respectively provided on both sides of the movable plate (32), and a bearing rotating seat is provided between the screw rod (33) and the support frame (2).

4. A sediment separator according to claim 2, characterized in that: When the lower end of the upper cover (4) contacts the upper end of the dilution barrel (5), the lower end of the movable plate (32) contacts the upper end of the limit plate (38), and the connecting plate (36) and the movable plate (32) as well as the connecting plate (36) and the upper cover (4) are both welded by spot welding.

5. A sediment separator according to claim 1, characterized in that: An annular plate (15) is provided at the lower side of the mud and water bucket (9), a plurality of balls (16) are provided at the upper end of the annular plate (15), rolling grooves (17) corresponding to the balls (16) are provided in the annular plate (15), electric push rods (7) are provided at positions corresponding to the centrifugal bucket (8) at both ends of the support frame (2), a fixed plate (18) is provided at the output end of the electric push rod (7), and a roller (19) is provided at one end of the fixed plate (18).

6. A sediment separator according to claim 5, characterized in that: After the centrifugal bucket (8) enters the mud bucket (9), the upper end of the centrifugal bucket (8) is flush with the lower end of the roller (19), and the roller (19) and the fixed plate (18) are rotatably connected via a pin shaft.

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