Biomass granulator with dust removal and dehumidification functions
By designing a biomass pelletizer with dust removal and dehumidification function, using components such as suction pipe, spray part and filter section, the problem of water vapor and dust generated by the biomass pelletizer during the granulation process is solved, and effective The dust removal and humidity removal ensure the normal operation of the equipment and the improvement of production efficiency.
Patent Information
- Application Number
- CN202421250380.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-03
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-06-03
AI Technical Summary
The existing biomass pelletizers generate too much water vapor and dust during the extrusion and granulation process, resulting in poor dust removal and humidity removal effects, affecting the normal operation of the equipment.
A biomass pelletizer with dust removal and dehumidification function is designed, including the pelletizer main body, suction pipe, tank body, spray part and water accumulation tank. Through the cooperation of the suction pipe and the exhaust fan, dust and water vapor are discharged and entered the tank; the spraying part uses circulating water to reduce dust; the filter section and water accumulation tank are used to separate dust from water and collect circulating water.
Effectively remove water vapor and dust generated by the biomass pelletizer during the granulation process, ensure the normal operation of the equipment, improve production efficiency, and reduce waste of water resources.
Smart Images

Figure CN222468491U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of biomass particles, in particular to a biomass particle machine with dust removal and dehumidification functions. Background Art
[0002] Biomass pellet machine is a kind of equipment used to process biomass raw materials such as sawdust, straw, rice husk, bark, etc. into high-density pellet fuel. This machine is usually divided into two types: flat die biomass pellet machine and ring die biomass pellet machine. They can convert the raw materials into small stick-shaped solid pellet fuel through steps such as crushing, pressurization, densification, and molding. The working principle of the biomass pellet machine is to extrude the raw materials using rollers and ring dies at room temperature to make pellet fuel. The density of this pellet fuel is greater than 1.1, which is convenient for transportation and storage. At the same time, the combustion performance is improved, which helps to reduce dependence on fossil energy and atmospheric emissions. However, the ring die biomass pellet machine will produce too much water vapor and dust during the extrusion granulation process. The existing pellet machine has poor dust removal and dehumidification effects, which is not conducive to the normal operation of the pellet machine. Utility Model Content
[0003] The technical problem to be solved by the utility model is to provide a biomass pellet machine with dust removal and dehumidification functions.
[0004] In order to solve the above technical problems, the technical solution of the utility model is:
[0005] A biomass pellet machine with dust removal and dehumidification functions includes a pellet machine main body, an air suction pipe, a tank body, a spray part, and a water collection tank; the pellet machine main body is connected to the tank body through the air suction pipe; the water collection tank is fixedly connected to the bottom of the tank body; one end of the spray part extends into the tank body, and the other end is connected to the lower end of the water collection tank.
[0006] Furthermore, the air intake pipe is connected to an exhaust fan.
[0007] Furthermore, the tank body includes a first straight cylinder section, a conical cylinder section, a filtering section, and a frame; the lower end of the first straight cylinder section is fixedly connected to the upper end of the conical cylinder section; the lower end of the conical cylinder section is detachably connected to the upper end of the filtering section; and the frame is fixedly connected to the lower end of the first straight cylinder section.
[0008] Furthermore, the filtering section includes a cylinder and a bottom plate; the bottom plate is located at the lower end of the cylinder; the cylinder and the bottom plate are integrally formed; a plurality of first holes inclined downward are opened on the cylinder; and a plurality of second holes vertically downward are opened on the bottom plate.
[0009] Furthermore, the spray part includes a circulation pipe, a spray plate, a nozzle, and a circulation pump; the upper end of the circulation pipe is connected to the upper end of the spray plate; a plurality of nozzles are evenly distributed at the lower end of the spray plate; and the circulation pump is connected to the circulation pipe.
[0010] Furthermore, a filter screen is fixedly connected to the water storage tank near the connection position of the spray part.
[0011] Furthermore, a baffle is obliquely provided inside the tank body at the position where the air intake pipe is connected to the tank body.
[0012] Furthermore, the upper portion of the tank body is connected to a curved air outlet pipe.
[0013] Beneficial effects of the utility model:
[0014] (1) By setting up an air intake pipe, the air intake pipe can discharge dust and water vapor generated during the production process to prevent accumulation in the main space of the pellet machine; by setting up an exhaust fan, the exhaust fan can accelerate the discharge of dust and water vapor; by setting up a spray part, the spray part can effectively reduce dust on the airflow introduced by the air intake pipe; the water collection tank can collect the water filtered by the filter section to reduce the waste of water resources; the filter section can effectively separate dust and water;
[0015] (2) By installing a dust removal and dehumidification mechanism on the pellet machine body, the water vapor and dust generated by the biomass pellet machine during the extrusion granulation process are effectively removed, ensuring the normal operation of the equipment and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the structure of the utility model;
[0017] Figure 2 It is a structural diagram of the filtering section.
[0018] In the figure, 1- pellet machine body, 2- air intake pipe, 3- tank body, 4- spray part, 5- water storage tank, 6- exhaust fan, 7- baffle, 8- outlet pipe;
[0019] 31-first straight cylinder section, 32-conical cylinder section, 33-filter section, 34-frame;
[0020] 41-circulation pipe, 42-spray plate, 43-spray head, 44-circulation pump;
[0021] 331-cylinder, 332-bottom plate;
[0022] 3311-first hole, 3321-second hole. DETAILED DESCRIPTION
[0023] The specific implementation methods of the present invention are further described below in conjunction with the accompanying drawings. It should be noted that the description of these implementation methods is used to help understand the present invention, but does not constitute a limitation of the present invention. In addition, the technical features involved in each implementation method of the present invention described below can be combined with each other as long as they do not conflict with each other.
[0024] Reference Figure 1-2 As shown, a biomass pellet machine with dust removal and dehumidification functions includes a pellet machine body 1, an air intake pipe 2, a tank body 3, a spray part 4, and a water collection tank 5; the pellet machine body 1 is connected to the tank body 3 through the air intake pipe 2; the water collection tank 5 is fixedly connected to the bottom of the tank body 3; one end of the spray part 4 extends into the interior of the tank body 3, and the other end is connected to the lower end of the water collection tank 5.
[0025] The pellet machine body 1 is the main part for manufacturing and forming biomass pellets; the air intake pipe 2 can discharge the dust and water vapor generated in the production process to prevent accumulation in the space of the pellet machine body 1; the tank body 3 can store dust and water vapor; the spray part 4 can effectively reduce dust; the water storage tank 5 can collect the circulating water filtered at the bottom of the tank body 3.
[0026] Specifically, in order to expedite the discharge of dust and water vapor, an exhaust fan 6 is connected to the air intake pipe 2 .
[0027] Specifically, the tank body 3 includes a first straight cylinder section 31, a conical cylinder section 32, a filtering section 33, and a frame 34; the lower end of the first straight cylinder section 31 is fixedly connected to the upper end of the conical cylinder section 32; the lower end of the conical cylinder section 32 is detachably connected to the upper end of the filtering section 33; and the frame 34 is fixedly connected to the lower end of the first straight cylinder section 31.
[0028] The first straight section 31 is the main part for dust reduction; the conical section 32 is conducive to the circulating water mixed with dust flowing into the filter section 33 for filtration; the filter section 33 can filter the circulating water and flow it into the water storage tank 5 arranged directly below.
[0029] Specifically, the filter section 33 includes a cylinder 331 and a bottom plate 332; the bottom plate 332 is located at the lower end of the cylinder 331; the cylinder 331 and the bottom plate 332 are integrally formed; a plurality of first holes 3311 inclined downward are provided on the cylinder 331; a plurality of second holes 3321 vertically downward are provided on the bottom plate 332. The cylinder 331 and the bottom plate 332 form a space that can conveniently store dust; the provision of the first holes 3311 and the second holes 3321 ensures the outflow of water.
[0030] Specifically, the spraying part 4 includes a circulation pipe 41, a spray plate 42, a nozzle 43, and a circulation pump 44; the upper end of the circulation pipe 41 is connected to the upper end of the spray plate 42; a plurality of nozzles 43 are evenly distributed at the lower end of the spray plate 42; and the circulation pump 44 is connected to the circulation pipe 41. The circulation pipe 41 is used for the circulation of water flow; the spray plate 42 is used for the uniform distribution of water flow; the nozzle 43 facilitates the spraying of water flow; and the circulation pump 44 effectively ensures the pressure of the water flow.
[0031] Specifically, in order to prevent a small amount of dust and residue from flowing into the spray part 4 and causing blockage of the circulation pipe 41 , a filter screen 51 is fixedly connected to the water storage tank 5 at a position close to the connection with the spray part 4 .
[0032] Specifically, in order to prevent the water in the tank body 3 from directly splashing into the air intake pipe 2 , a baffle 7 is obliquely provided inside the tank body 3 at the position where the air intake pipe 2 and the tank body 3 are connected.
[0033] Specifically, a curved air outlet pipe 8 is connected to the upper portion of the tank body 3 , and the curved air outlet pipe 8 can prevent outdoor rainwater from entering the interior of the tank body 3 .
[0034] The working principle of this utility model:
[0035] During the biomass pelletizing process, the dust and water vapor generated by the pellet machine body 1 are guided to the first straight section 31 of the tank body 3 through the suction pipe 2 and under the action of the exhaust fan 6, and the circulating water sprayed by the nozzle 43 on the spray part 4 is used to reduce dust, so that the circulating water with dust flows into the filter section 33 through the cone section 32 for filtration, so that the dust remains in the filter section 33, and the circulating water flows into the water storage tank 5 after being filtered out; the circulating water in the water storage tank 5 is filtered by the filter net 51 and then sprayed with dust by the spray part 4 again, so that the dust in the gas discharged from the outlet pipe 8 is greatly reduced.
[0036] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited to the described embodiments. For those skilled in the art, various changes, modifications, substitutions and variations of these embodiments are made without departing from the principles and spirit of the present invention, and still fall within the scope of protection of the present invention.
Claims
1. A biomass pellet machine with dust removal and dehumidification functions, comprising a pellet machine body (1), characterized in that: It also comprises an air intake pipe (2), a tank body (3), a spraying part (4), and a water collection tank (5); the pellet machine body (1) is connected to the tank body (3) via the air intake pipe (2); the water collection tank (5) is fixedly connected to the bottom of the tank body (3); one end of the spraying part (4) extends into the tank body (3), and the other end is connected to the lower end of the water collection tank (5).
2. The biomass pellet machine with dust removal and dehumidification function according to claim 1 is characterized in that: The air intake pipe (2) is connected to an exhaust fan (6).
3. The biomass pellet machine with dust removal and dehumidification function according to claim 1, characterized in that: The tank body (3) comprises a first straight cylinder section (31), a conical cylinder section (32), a filtering section (33), and a frame (34); the lower end of the first straight cylinder section (31) is fixedly connected to the upper end of the conical cylinder section (32); the lower end of the conical cylinder section (32) is detachably connected to the upper end of the filtering section (33); and the frame (34) is fixedly connected to the lower end of the first straight cylinder section (31).
4. The biomass pellet machine with dust removal and dehumidification function according to claim 3 is characterized in that: The filtering section (33) comprises a cylinder (331) and a bottom plate (332); the bottom plate (332) is located at the lower end of the cylinder (331); the cylinder (331) and the bottom plate (332) are integrally formed; a plurality of first holes (3311) inclined downward are formed on the cylinder (331); and a plurality of second holes (3321) vertically downward are formed on the bottom plate (332).
5. The biomass pellet machine with dust removal and dehumidification function according to claim 1, characterized in that: The spraying part (4) comprises a circulation pipe (41), a spray plate (42), a nozzle (43), and a circulation pump (44); the upper end of the circulation pipe (41) is connected to the upper end of the spray plate (42); a plurality of nozzles (43) are evenly distributed at the lower end of the spray plate (42); and the circulation pump (44) is connected to the circulation pipe (41).
6. The biomass pellet machine with dust removal and dehumidification function according to claim 1, characterized in that: A filter screen (51) is fixedly connected to a position in the water storage tank (5) close to the connection position with the spraying part (4).
7. The biomass pellet machine with dust removal and dehumidification function according to any one of claims 1 to 6, characterized in that: A baffle (7) is obliquely arranged inside the tank body (3) at the position where the air intake pipe (2) communicates with the tank body (3).
8. The biomass pellet machine with dust removal and dehumidification function according to any one of claims 1 to 6, characterized in that: The upper part of the tank body (3) is connected to a curved air outlet pipe (8).