Waste gas treatment system
By designing an exhaust gas treatment system including buffer tanks and cyclone dust collectors, the problem of waste gas and residue treatment after explosive explosion is solved, the waste gas pressure reduction and residue separation are achieved, and the normal operation of the treatment system and the safety of the environment are ensured.
Patent Information
- Application Number
- CN202421200695.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-29
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-05-29
AI Technical Summary
In the prior art, the high-pressure gas and exhaust gas generated by explosives after explosions contain harmful components, and the residue scatters into the pipelines of the treatment system through the high-pressure gas surge, resulting in blockage of the gas pipelines.
An exhaust gas treatment system is designed, including a buffer tank, a cyclone dust collector and a air guide member. The exhaust gas pressure is reduced through the buffer tank. The cyclone dust collector uses the cyclone to separate the solid residue and guides the exhaust gas into the next step of treatment through the air guide member.
It effectively reduces the exhaust gas pressure, prevents residue from scattering through the high-pressure gas, avoids gas pipeline blockage, ensures the normal operation of the exhaust gas treatment system, and prevents environmental pollution.
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Figure CN222468522U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of waste gas treatment equipment, and specifically to a waste gas treatment system. Background Art
[0002] In the prior art, explosives are destroyed by incineration in an explosion-proof furnace. When the explosives in the explosion-proof furnace reach a certain temperature, they will explode. A large amount of high-pressure gas is generated by the explosion, and a large amount of waste gas is also generated. The waste gas generally contains certain harmful components, especially when dealing with explosives that are toxic in themselves. Therefore, it is necessary to treat the waste gas to prevent the waste gas from escaping into the air and polluting the environment. At the same time, a large amount of high-pressure gas and explosion residue will be generated when the explosive explodes, and the high-pressure gas will carry the residue everywhere. The residue accumulates in the pipeline, which can easily cause blockage of the gas pipeline. Therefore, it is necessary to provide a waste gas treatment system that can handle the waste gas and residue generated by the explosives to avoid air pollution. Utility Model Content
[0003] The utility model provides a waste gas treatment system, which solves the problem in the related art that the residues are scattered to various pipelines of the treatment system by the surge of high-pressure gas, causing the residues to accumulate and clog in the pipelines.
[0004] The technical solution of the utility model is as follows:
[0005] An exhaust gas treatment system, comprising:
[0006] Buffer tank, used to receive the waste gas produced by the explosion-proof furnace;
[0007] A cyclone dust collector is arranged on one side of the buffer tank and is connected to the gas outlet of the buffer tank, and has a cyclone chamber, and a cyclone outlet is opened at the lower end of the cyclone chamber;
[0008] The air guide is arranged in the cyclone chamber and is used for guiding out the exhaust gas.
[0009] As a further technical solution, the cyclone chamber is cylindrical;
[0010] The processing system further comprises:
[0011] A debris collecting component, which is arranged on the cyclone dust collector and is located below the cyclone dust collector, and has a debris collecting chamber, and the debris collecting chamber is connected with the cyclone chamber via the cyclone outlet;
[0012] A partition plate is slidably arranged on the debris collecting component. After the partition plate slides, the debris collecting chamber and the cyclone chamber are connected or disconnected.
[0013] As a further technical solution, it also includes:
[0014] The burner is arranged on one side of the cyclone dust collector and is connected with the cyclone chamber via the air guide.
[0015] As a further technical solution, it also includes:
[0016] A heat exchange quenching tower is arranged on one side of the burner and is communicated with the outlet of the burner.
[0017] As a further technical solution, it also includes:
[0018] The bag dust collector is arranged on one side of the cyclone dust collector and is connected with the cyclone chamber by means of the air guide member.
[0019] As a further technical solution, it also includes:
[0020] The electrostatic precipitator is arranged on one side of the cyclone dust collector and is connected to the cyclone chamber by means of the air guide.
[0021] As a further technical solution, it also includes:
[0022] A photo-oxygen activated carbon integrated machine is arranged on one side of the cyclone dust collector;
[0023] The induced draft fan is arranged on one side of the photo-oxygen activated carbon integrated machine.
[0024] As a further technical solution, it also includes:
[0025] The deacidification washing tower is arranged on one side of the induced draft fan and is communicated with the outlet of the induced draft fan.
[0026] As a further technical solution, it also includes:
[0027] The low-temperature denitration tower is arranged on one side of the deacidification washing tower and is connected with the outlet of the deacidification washing tower.
[0028] As a further technical solution, it also includes:
[0029] An air inlet pipe, arranged on the buffer tank, used to connect the explosion-proof furnace and the buffer tank, and having a reducing portion;
[0030] A filter element, arranged on the air inlet pipe, having a filter chamber;
[0031] A filter plate is obliquely arranged in the filter chamber and has filter holes;
[0032] The debris collecting component is arranged on the filter component and communicated with the filter chamber.
[0033] The working principle and beneficial effects of the utility model are:
[0034] The utility model specifically includes a buffer tank, a cyclone dust collector and an air guide, and also includes a debris collection part and a partition plate; when in use, the explosive explodes in the explosion-proof furnace, and the generated exhaust gas enters the buffer tank. The buffer tank has a large volume. With the effect of the increased volume of the buffer tank, the exhaust gas pressure is reduced, and at the same time, the exhaust gas has a flow stabilization and pressure stabilization effect. At the same time, the buffer tank can precipitate explosive fragments and large particles; then the pressure-reduced and stabilized exhaust gas enters the cyclone chamber, and the exhaust gas enters the cyclone chamber along a direction tangent to the inner wall of the cyclone chamber. With the help of the cylindrical cyclone chamber, the exhaust gas rotates in the cyclone chamber. As the exhaust gas rotates, the solid residue in the exhaust gas is affected by its own gravity and gradually settles to the bottom of the cyclone chamber along the spiral moving direction, driving the partition plate to slide, connecting the cyclone chamber and the debris collection chamber, and the solid residue falls into the debris collection chamber, completing the separation and collection of the solid residue in the exhaust gas. Then the remaining exhaust gas is guided by the air guide, discharged from the cyclone dust collector, and enters the next treatment process. BRIEF DESCRIPTION OF THE DRAWINGS
[0035] The preferred implementation modes will be described below in a clear and understandable manner with reference to the accompanying drawings to further illustrate the above-mentioned characteristics, technical features, advantages and implementation methods of the present utility model.
[0036] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0037] Figure 2 for Figure 1 A partial enlarged view of the middle A;
[0038] Figure 3 for Figure 1 A partial enlarged view of point B in the middle;
[0039] In the figure: 1, buffer tank, 2, cyclone dust collector, 3, cyclone chamber, 4, cyclone outlet, 5, air guide, 6, sundry items, 7, sundry items chamber, 8, burner, 9, heat exchange quenching tower, 10, bag filter, 11, electrostatic precipitator, 12, photo-oxygen activated carbon integrated machine, 13, induced draft fan, 14, deacidification washing tower, 15, low-temperature denitration tower, 16, air inlet pipe, 17, reducer, 18, filter element, 19, filter chamber, 20, filter plate, 21, filter hole, 22, sundry items, 23 partition plate. DETAILED DESCRIPTION
[0040] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the specific implementation methods of the utility model will be described below with reference to the accompanying drawings. Obviously, the accompanying drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings and other implementation methods can be obtained based on these drawings without creative work.
[0041] In order to simplify the drawings, only the parts related to the utility model are schematically shown in each figure, and they do not represent the actual structure of the product. In addition, in order to simplify the drawings and facilitate understanding, in some figures, only one of the parts with the same structure or function is schematically shown, or only one of them is marked. In this article, "one" not only means "only one", but also means "more than one", and "several" includes "two" and "more than two".
[0042] In this article, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.
[0043] In addition, in the description of the present application, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.
[0044] Embodiment 1
[0045] Reference Figure 1 and Figure 3 , which is the first embodiment of the utility model, proposes an exhaust gas treatment system.
[0046] In this embodiment, the buffer tank 1, the cyclone dust collector 2 and the air guide 5 are specifically included, and the debris collecting part 6 and the partition plate 23 are also included; when in use, the explosive explodes in the explosion-proof furnace, and the waste gas generated enters the buffer tank 1. The buffer tank 1 has a large volume. With the effect of the increased volume of the buffer tank 1, the waste gas pressure is reduced, and the waste gas has a flow and pressure stabilizing effect. At the same time, the buffer tank 1 can precipitate explosive fragments and large particles; then the pressure-reduced and stabilized waste gas enters the cyclone chamber 3 The exhaust gas enters the cyclone chamber 3 along the direction tangent to the inner wall of the cyclone chamber 3. With the help of the cylindrical cyclone chamber 3, the exhaust gas rotates in the cyclone chamber 3. As the exhaust gas rotates, the solid residue in the exhaust gas is affected by its own gravity and gradually settles to the bottom of the cyclone chamber 3 along the spiral moving direction, driving the partition plate 23 to slide, connecting the cyclone chamber 3 and the collection chamber 7, and the solid residue falls into the collection chamber 7, completing the separation and collection of the solid residue in the exhaust gas. Then the remaining exhaust gas is guided by the air guide 5, discharged from the cyclone dust collector 2, and enters the next treatment process.
[0047] The number of partition plates 23 is preferably two, one partition plate 23 is used for connecting or canceling the connection between the cyclone chamber 3 and the miscellaneous collecting chamber 7, and the second partition plate 23 is located at the bottom of the miscellaneous collecting chamber 7. When the solid residue in the miscellaneous collecting chamber 7 accumulates to a certain extent, the gas in the miscellaneous collecting chamber 7 is ventilated with the help of the built-in air inlet and air outlet of the miscellaneous collecting chamber 7 until the gas in the miscellaneous collecting chamber 7 is completely replaced, and the replaced gas is introduced into the outlet of the air guide 5 to continue the subsequent exhaust gas treatment. At this time, the second partition plate 56 is opened to release the solid residue in the miscellaneous collecting chamber 7, and then the second partition plate 23 is closed to wait for the next release of the solid residue.
[0048] Embodiment 2
[0049] Reference Figure 1 and Figure 3 , which is the second embodiment of the utility model. On the basis of the first embodiment, this embodiment further adds a burner 8 and a heat exchange quenching tower 9; when in use, the gas discharged from the cyclone dust collector 2 enters the burner 8 for combustion. The burner 8 can use diesel, natural gas or plasma heating to provide combustion, which is used to remove toxic gas components, carbon monoxide, hydrogen and dioxin precursors in the exhaust gas, purify the exhaust gas, and obtain high-temperature exhaust gas; then the high-temperature exhaust gas is cooled by means of the heat exchange quenching tower 9 to facilitate subsequent gas treatment. The cooling form of the heat exchange quenching tower 9 can be selected from one or a combination of wall heat exchange, spray or spray.
[0050] Embodiment 3
[0051] Reference Figure 1 and Figure 3 , which is the third embodiment of the utility model, is based on the second embodiment, and further adds a bag filter 10, an electrostatic precipitator 11, a photo-oxidation activated carbon integrated machine 12, an induced draft fan 13, a deacidification washing tower 14 and a low-temperature denitrification tower 15; wherein, a treatment process is added between the bag filter 10 and the heat exchange quenching tower 9, a filler treatment, and activated carbon is used to adsorb heavy metals to prevent heavy metals from flowing into the subsequent treatment process.
[0052] The bag filter 10 and the electrostatic precipitator 11 can be used either alone or together; the two can be used together for explanation. When used, the cooled exhaust gas will enter the bag filter 10 and the electrostatic precipitator 11 in turn; the bag filter 10 is used to adsorb dust and activated carbon powder, and the electrostatic precipitator 11 uses the ionization adsorption effect of the high-voltage electric field to purify small particles of dust; the exhaust gas after two dust removals enters the photo-oxidation activated carbon integrated machine 12, and the UV photolysis and oxidation module in the photo-oxidation activated carbon integrated machine 12 is used to degrade organic exhaust gases such as alcohols, aldehydes, and benzene; then the activated carbon filter is used to re-adsorb the organic exhaust gas in the exhaust gas to improve the exhaust gas purification effect. In the process, the exhaust gas is driven to flow in an orderly manner by the negative pressure provided by the induced draft fan 13.
[0053] The waste gas is then introduced into the deacidification scrubber 14 and the low-temperature denitration tower 15 in sequence, and the acidic gases such as SO are removed in the deacidification scrubber 14 by spraying with an alkaline solution. X 、N X O, H X S, HCI, etc.; and then use the low-temperature denitrification tower 15 to remove N X O, complete the purification of exhaust gas.
[0054] Embodiment 4
[0055] Reference Figure 1~Figure 2 , which is the fourth embodiment of the utility model. On the basis of the first embodiment, this embodiment further adds an air intake pipe 16, a filter element 18, a filter plate 20 and a debris collection piece 22, wherein the diameter reducing portion 17 on the air intake pipe 16 changes in size from small to large. With the help of the diameter reducing portion 17, the high-pressure gas generated by the explosion-proof furnace is initially depressurized to reduce the pressure drop of the gas in the buffer tank 1; the filter plate 20 is used to intercept large fragments generated by the explosion, and the filter plate 20 is inclined. The intercepted large fragments settle into the debris collection piece 22 under the action of their own gravity. With the help of the filter plate 20, the filtering and collection of large fragments are completed, and the separation and classification of solid residues are achieved at the same time.
[0056] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.
Claims
1. An exhaust gas treatment system, characterized in that: include: A buffer tank (1) is used to receive waste gas generated by the explosion-proof furnace; A cyclone dust collector (2) is arranged on one side of the buffer tank (1) and is in communication with the air outlet of the buffer tank (1), and comprises a cyclone chamber (3). A cyclone outlet (4) is provided at the lower end of the cyclone chamber (3); An air guide member (5) is arranged in the cyclone chamber (3) and is used to guide exhaust gas.
2. An exhaust gas treatment system according to claim 1, characterized in that: The cyclone chamber (3) is cylindrical; The processing system further comprises: a debris collecting component (6) arranged on the cyclone dust collector (2), located below the cyclone dust collector (2), and having a debris collecting chamber (7), wherein the debris collecting chamber (7) is connected to the cyclone chamber (3) via the cyclone outlet (4); A partition plate (23) is slidably disposed on the debris collecting member (6); after the partition plate (23) slides, the debris collecting chamber (7) and the cyclone chamber (3) are connected or disconnected.
3. The exhaust gas treatment system according to claim 1, characterized in that: Also includes: A burner (8) is arranged on one side of the cyclone dust collector (2) and is connected to the cyclone chamber (3) via the air guide (5).
4. An exhaust gas treatment system according to claim 3, characterized in that: Also includes: A heat exchange quenching tower (9) is arranged on one side of the burner (8) and is connected to the outlet of the burner (8).
5. An exhaust gas treatment system according to claim 4, characterized in that: Also includes: A bag dust collector (10) is arranged on one side of the cyclone dust collector (2) and is connected to the cyclone chamber (3) via the air guide (5).
6. An exhaust gas treatment system according to claim 4, characterized in that: Also includes: An electrostatic precipitator (11) is arranged on one side of the cyclone dust collector (2) and is connected to the cyclone chamber (3) via the air guide (5).
7. An exhaust gas treatment system according to claim 5 or 6, characterized in that: Also includes: A photo-oxygen activated carbon integrated machine (12), arranged on one side of the cyclone dust collector (2); An induced draft fan (13) is arranged on one side of the photo-oxygen activated carbon integrated machine (12).
8. An exhaust gas treatment system according to claim 7, characterized in that: Also includes: A deacidification washing tower (14) is arranged on one side of the induced draft fan (13) and is connected to an outlet of the induced draft fan (13).
9. An exhaust gas treatment system according to claim 8, characterized in that: Also includes: A low-temperature denitration tower (15) is arranged on one side of the deacidification washing tower (14) and is connected to the outlet of the deacidification washing tower (14).
10. The exhaust gas treatment system according to claim 1, characterized in that: Also includes: An air inlet pipe (16) is arranged on the buffer tank (1) and is used to connect the explosion-proof furnace and the buffer tank (1), and has a diameter reducing portion (17); A filter element (18) is arranged on the air intake pipe (16) and has a filter chamber (19); A filter plate (20) is obliquely disposed in the filter chamber (19) and has filter holes (21); The debris collecting element (22) is arranged on the filter element (18) and is in communication with the filter chamber (19).