Emulsifying and dispersing device for rubber separant
By designing the structure of the flow-sharing ring groove and the spiral shunt groove in the rubber isolator emulsification and dispersion device, the emulsifier is evenly dispersed in the raw material mixture when added, solving the problem of emulsifier aggregation affecting the emulsification efficiency and achieving more efficient Emulsification and dispersion effect.
Patent Information
- Application Number
- CN202520038052.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-08
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2035-01-08
AI Technical Summary
In the existing rubber separator emulsification and dispersion device, the emulsifier is prone to aggregation in the initial stage, affecting the emulsification efficiency.
An emulsification dispersion device including a dispersion container, a bottom bracket and a cap structure is designed. Through the structure of a homogenized ring groove and a spiral shunt groove, the emulsifier is uniformly dispersed in the raw material mixture when added, thereby improving the dispersion effect and emulsification. speed.
Through the guidance of the spiral shunt, the emulsifier can be evenly in contact with the raw material mixture, which improves the emulsification speed and dispersion effect, and solves the problem that the emulsifier aggregation affects the emulsification efficiency.
Smart Images

Figure CN222468940U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rubber release agent production, in particular to an emulsifying and dispersing device for a rubber release agent. Background Art
[0002] The components of rubber release agent are similar to those of rubber products. It does not affect the vulcanization speed of the rubber compound, nor does it affect the physical and mechanical properties of the rubber compound. It has excellent isolation effect and can be maintained for a long time. The film can still have a good isolation effect after being stored for more than one month, and can effectively prevent the film from sticking together. It is often used in the plasticating, mixing, sheeting and molding of raw rubber and rubber compounds to improve production efficiency and reduce production costs. In the production of rubber release agent, it is necessary to use a dispersion device to emulsify the rubber release agent.
[0003] At present, some rubber release agent emulsification and dispersion devices mainly rely on stirring equipment to insert the dispersion turntable into the container to stir, disperse and mix the raw material mixture with the emulsifier added. In actual operation, the emulsifier deposited at the bottom of the container needs to be sucked up by the vortex generated by the rotation of the dispersion turntable and diffused to all parts of the raw material mixture. The emulsifier gathers together in the initial stage, which has a certain impact on the emulsification efficiency. Utility Model Content
[0004] The utility model aims to provide an emulsifying and dispersing device for a rubber release agent, so as to solve the problem in the background technology that the emulsifiers aggregate together in the initial stage and affect the emulsification efficiency.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] An emulsifying and dispersing device for a rubber release agent comprises a dispersing container, wherein a bottom support frame is fixedly clamped at the bottom of the dispersing container, a sealing structure is clamped at the upper opening of the dispersing container, the dispersing container comprises a tank body, a sealing slot is provided at the upper opening of the tank body, a docking slot is provided at the bottom of the sealing slot, a flow-equalizing annular groove is connected to the lower end of the docking slot, a spiral diversion groove is provided at the bottom of the flow-equalizing annular groove, three spiral diversion grooves are provided at the bottom of the spiral diversion groove, and a diversion outlet is provided on the side surface of the spiral diversion groove; the sealing structure comprises a sealing body, a sealing edge is fixedly installed at the bottom edge of the sealing body, a docking port is fixedly installed at the bottom of the sealing edge, the docking port is communicated with a conveying channel, and the other end of the conveying channel is communicated with an injection port.
[0007] Furthermore, a bottom clamping ring is fixedly installed at the bottom edge of the tank body, a motor is embedded in the middle of the bottom side of the tank body, a dispersion turntable is fixedly connected to the output end of the motor, and a discharge outlet is connected to the bottom of the tank body.
[0008] Furthermore, the bottom support frame comprises a support frame body, an upper opening of the support frame body is provided with a tank body clamping groove, and a fastening bolt is inserted and installed in the tank body clamping groove.
[0009] Furthermore, the delivery channel is opened inside the cover body, and the injection interface is fixedly installed in the middle of the upper surface of the cover body.
[0010] Furthermore, the tank body clamping groove and the bottom clamping ring are clamped with each other, and the fastening bolt passes through the tank body clamping groove and the bottom clamping ring.
[0011] Furthermore, the cover clamping edge and the cover clamping groove are clamped together, and the docking port and the docking slot are clamped together.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] After a portion of the raw material mixture of anti-sticking agent, surfactant, vegetable oil and other rubber release agents is put into the tank body, the raw material mixture mixed with the emulsifier is passed through the sealing structure through the docking slot into the uniform flow ring groove, and is diverted to each spiral diversion groove. Under the guidance of the spiral diversion groove, the spiral fluid flows around the inside of the tank body to the bottom of the tank body, and in the process of flowing, the raw material mixture is gradually mixed into each layer of the raw material mixture in the tank body from each diversion outlet with the emulsifier, so that the emulsifier can be evenly dispersed in the raw material mixture contained in the tank body when added, thereby improving the dispersion effect, allowing the emulsifier to fully contact with the raw material mixture, and improving the emulsification speed. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0015] Figure 2 It is a schematic diagram of a dispersion container in the utility model;
[0016] Figure 3 It is a schematic diagram of the bottom support frame in the utility model;
[0017] Figure 4 This is a schematic diagram of the sealing structure in the utility model;
[0018] Figure 5 It is a cross-sectional view of the spiral diversion trough in the utility model;
[0019] Figure 6 It is a schematic diagram of the inner cavity structure of a single spiral diversion groove in the utility model.
[0020] In the figure: 1. dispersion container; 101. tank body; 102. sealing capping slot; 103. docking slot; 104. equalizing ring groove; 105. spiral diversion groove; 106. diversion outlet; 107. bottom clamp ring; 108. motor; 109. dispersion turntable; 110. discharge outlet; 2. bottom support frame; 201. support frame body; 202. tank body clamping slot; 203. fastening bolt; 3. sealing cap structure; 301. sealing cap body; 302. sealing capping edge; 303. docking port; 304. conveying channel; 305. injection port. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figures 1 to 4 In an embodiment of the utility model, an emulsifying and dispersing device for a rubber release agent comprises a dispersing container 1, a bottom support frame 2 is fixedly clamped at the bottom of the dispersing container 1, a sealing structure 3 is clamped at the upper opening of the dispersing container 1, the dispersing container 1 comprises a tank body 101, a sealing slot 102 is provided at the upper opening of the tank body 101, a docking slot 103 is provided at the bottom of the sealing slot 102, a flow-equalizing annular groove 104 is connected at the lower end of the docking slot 103, a spiral diversion groove 105 is provided at the bottom of the flow-equalizing annular groove 104, the number of the spiral diversion grooves 105 is three, and a diversion outlet 106 is provided on the side surface of the spiral diversion groove 105.
[0023] Specifically, after a portion of the rubber release agent raw material mixture such as anti-adhesive agent, surfactant, and vegetable oil is put into the tank body 101, the raw material mixture mixed with the emulsifier is passed through the cover structure 3 through the docking slot 103 and passed into the uniform flow annular groove 104, and then diverted to each spiral diversion groove 105. Under the guidance of the spiral diversion groove 105, the spiral fluid flows around the inside of the tank body 101 to the bottom of the tank body 101, and in the process of flowing, the raw material mixture is gradually mixed into each layer of the raw material mixture in the tank body 101 from each diversion outlet 106, so that the emulsifier can be evenly dispersed in the raw material mixture contained in the tank body 101 when added, so as to improve the dispersion effect and enable the emulsifier to be mixed with the raw materials. The mixture is fully in contact to increase the emulsification speed. The spiral diverter groove 105 is a spiral groove structure wrapped around the inner wall of the tank body 101, and is independent of each other. It is arranged in a circular array inside the tank wall of the tank body 101. The number of spiral turns of a single spiral diverter groove 105 is 1.5 turns. The specific structure of the internal cavity of the spiral diverter groove 105 is shown in Appendix 6 of the specification. The upper end opening of the spiral diverter groove 105 is connected to the equal flow annular groove 104, and the lower end opening is connected to the bottom side of the tank body 101. At the same time, a number of small outlets, namely diverter outlets 106, are opened on the groove wall of each spiral diverter groove 105. Each groove structure of the overall structure can be installed with a channel forming mold component made of clay in the cavity of the mold cylinder wall used for cylinder casting, and the channel mold is shattered after integrated molding.
[0024] like Figure 2 As shown, in this embodiment, a bottom clamp ring 107 is fixedly installed at the bottom edge of the tank body 101, a motor 108 is embedded in the middle of the bottom side of the tank body 101, a dispersion turntable 109 is fixedly connected to the output end of the motor 108, and a discharge outlet 110 is connected to the bottom of the tank body 101.
[0025] In this embodiment, the dispersing turntable 109 is rotated by the motor 108 to stir the raw material mixture and the emulsifier in the tank body 101 to perform mixing and dispersing work, so that the raw material mixture can be emulsified under the action of the emulsifier.
[0026] like Figure 3 As shown, in this embodiment, the bottom support frame 2 includes a support frame body 201, and a tank body clamping groove 202 is opened at the opening of the support frame body 201, and a fastening bolt 203 is inserted and installed in the tank body clamping groove 202; the tank body clamping groove 202 and the bottom clamping ring 107 are clamped with each other, and the fastening bolt 203 passes through the tank body clamping groove 202 and the bottom clamping ring 107.
[0027] In specific implementation, the bottom support frame 2 is designed as a circular frame structure to support the bottom of the tank body 101, providing installation space and heat dissipation space for the motor 108, while ensuring that the support force at each location on the bottom edge of the tank body 101 is consistent, thereby ensuring the stability of the tank body 101 during operation.
[0028] like Figure 4 As shown, in the present embodiment, the capping structure 3 comprises a capping body 301, a capping edge 302 is fixedly mounted at the bottom edge of the capping body 301, a docking port 303 is fixedly mounted at the bottom of the capping edge 302, the docking port 303 is interconnected with a delivery channel 304, the number of the delivery channels 304 is six, and the other ends of the six delivery channels 304 are interconnected with an injection port 305; the delivery channel 304 is opened inside the capping body 301, and the injection port 305 is fixedly mounted in the middle of the upper surface of the capping body 301; the capping edge 302 is mutually engaged with the capping slot 102, and the docking port 303 is mutually engaged with the docking slot 103.
[0029] In specific implementation, the opening on the tank body 101 is sealed through the sealing body 301, and at the same time, the docking port 303 and the docking slot 103 are docked with each other to connect the conveying channel 304 and the flow-equalizing annular groove 104, and the raw material mixture mixed with the emulsifier is introduced into the flow-equalizing annular groove 104 through the injection port 305 to carry out the feeding work.
[0030] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
[0031] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. An emulsifying and dispersing device for a rubber release agent, comprising a dispersing container (1), characterized in that: The bottom of the dispersion container (1) is fixedly connected with a bottom support frame (2), the upper opening of the dispersion container (1) is connected with a cover structure (3), the dispersion container (1) comprises a tank body (101), the upper opening of the tank body (101) is provided with a cover slot (102), the bottom of the cover slot (102) is provided with a docking slot (103), the lower end of the docking slot (103) is connected with a flow balancing annular groove (104), the bottom of the flow balancing annular groove (104) is provided with a spiral diversion groove (105), the number of the spiral diversion grooves (105) is three, and the side surface of the spiral diversion groove (105) is provided with a diversion outlet (106); The cover structure (3) comprises a cover body (301), a cover edge (302) being fixedly mounted at the bottom edge of the cover body (301), a docking port (303) being fixedly mounted at the bottom of the cover edge (302), the docking port (303) being communicated with a conveying channel (304), and the other end of the conveying channel (304) being communicated with an injection port (305).
2. The emulsifying and dispersing device for rubber release agent according to claim 1, characterized in that: A bottom clamp ring (107) is fixedly mounted at the bottom edge of the tank body (101), a motor (108) is embedded in the middle of the bottom side of the tank body (101), a dispersion rotating disk (109) is fixedly connected to the output end of the motor (108), and a discharge outlet (110) is connected to the bottom of the tank body (101).
3. The emulsifying and dispersing device for rubber release agent according to claim 2, characterized in that: The bottom support frame (2) comprises a support frame body (201), an upper opening of the support frame body (201) is provided with a tank body clamping groove (202), and a fastening bolt (203) is inserted and installed in the tank body clamping groove (202).
4. The emulsifying and dispersing device for rubber release agent according to claim 3, characterized in that: The delivery channel (304) is opened inside the cover body (301), and the injection interface (305) is fixedly installed in the middle of the upper surface of the cover body (301).
5. The emulsifying and dispersing device for rubber release agent according to claim 4, characterized in that: The tank body clamping groove (202) and the bottom clamping ring (107) are clamped to each other, and the fastening bolt (203) passes through the tank body clamping groove (202) and the bottom clamping ring (107).
6. The emulsifying and dispersing device for rubber release agent according to claim 5, characterized in that: The cover clamping edge (302) and the cover clamping slot (102) are mutually clamped, and the docking port (303) and the docking slot (103) are mutually clamped.