Rolling type ceramsite proppant granulator

Abstract

The utility model discloses a rolling type ceramsite proppant granulator, which particularly relates to the technical field of granulation equipment and comprises a base, a positioning rod fixedly connected to the top of the base, a plurality of rotating rings movably connected to the top of the positioning rod, a bearing plate fixedly connected to the tops of the rotating rings, and two fixing rods fixedly connected to the top of the bearing plate in a left-right mode. Movable seats are fixedly connected to the outer sides of the two fixed rods, and an auxiliary granulating mechanism is movably connected to the outer side of the right movable seat; the auxiliary granulating mechanism comprises a first supporting arm, the left side of the first supporting arm is fixedly connected with a collecting bin, and the top of the right side of the collecting bin is fixedly connected with a water pipe connector. According to the ceramic granulator, the auxiliary granulating mechanism is arranged, water is sprayed to raw materials through the water spraying pipe to moisten the raw materials to a certain degree, the second motor drives the roller to extrude the raw materials into certain particles, and then the raw material particles adhered to the surface of the roller can be scraped into the concentrating roller through the scraper, so that the efficiency of the ceramic granulator is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of granulation equipment, and more specifically, to a rolling type ceramsite proppant granulator. Background Art

[0002] The dynamic ceramsite proppant granulator is a granulation equipment specially used for producing ceramsite proppant. It adopts rolling granulation technology and converts raw material powder into relatively uniform ceramsite proppant particles with fixed diameter through specific process and mechanical structure.

[0003] The existing granulator for producing ceramsite proppants has relatively simple functions, which seriously affects the production efficiency and quality of ceramsite proppants.

[0004] After searching, the Chinese patent with publication number CN208542157U discloses a new type of granulator for producing ceramsite proppants. The utility model first adds the raw materials into the drum through the inlet, and then starts the motor to drive the driving gear 2 and the driving gear 1 to rotate, so that the stirring blades rotate forward and the drum rotates reversely to process the raw materials, which can effectively improve the production efficiency of ceramsite proppants and the quality of ceramsite proppants. In addition, the oil cylinder can drive the outer shell and other components to rotate around the connecting shaft, that is, to adjust the angle of the drum.

[0005] However, in actual use, the above-mentioned granulator takes a long time to granulate the raw materials after they are put into the drum, and the size of the granules of the same batch of raw materials is uniform, which may not be well controlled. Utility Model Content

[0006] In order to overcome the above defects of the prior art, the utility model provides a rolling ceramsite proppant granulator to solve the problems raised in the above background technology.

[0007] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0008] A rolling ceramsite proppant granulator, comprising a base, a positioning rod fixedly connected to the top of the base, a plurality of swivels movably connected to the top of the positioning rod, a receiving plate fixedly connected to the top of the plurality of swivels, two fixed rods arranged on the left and right fixedly connected to the top of the receiving plate, a movable seat fixedly connected to the outer sides of the two fixed rods, and an auxiliary granulation mechanism movably connected to the outer side of the movable seat on the right side;

[0009] The auxiliary granulation mechanism includes a first support arm, a collecting bin is fixedly connected to the left side of the first support arm, a water pipe joint is fixedly connected to the top of the right side of the collecting bin, a water spray pipe is fixedly connected to the top of the collecting bin, a scraper is fixedly connected to the bottom front side of the collecting bin, a first motor is fixedly connected to the bottom left side of the collecting bin, a roller is coaxially connected to the output end of the first motor, and a plurality of fragments are fixedly connected to the outside of the roller.

[0010] By adopting the above technical scheme: the positioning rod is fixedly connected to the top of the base, multiple swivels are movably connected to the top of the positioning rod, the receiving plate is fixedly connected to the top of the multiple swivels, the two fixed rods arranged on the left and right are fixedly connected to the top of the receiving plate, the two movable seats are fixedly connected to the outsides of the two fixed rods, the first support arm is movably connected to the outside of the right movable seat, the collecting bin is fixedly connected to the left side of the first support arm, the water pipe joint is fixedly connected to the top of the right side of the collecting bin, the water spray pipe is fixedly connected to the top, the scraper is fixedly connected to the bottom of the front side of the collecting bin, the first motor is fixedly connected to the bottom of the left side of the collecting bin, the roller is coaxially connected at the output end of the first motor, and multiple fragments are fixedly connected to the outside of the roller.

[0011] As a further description of the above technical solution:

[0012] A second support arm is movably connected to the outer side of the movable seat on the left side, a cover plate is fixedly connected to the right side of the second support arm, and two clamping blocks are fixedly connected to the outer side of the cover plate.

[0013] By adopting the above technical solution: the second support arm is movably connected to the outside of the left movable seat, the cover plate is fixedly connected to the right side of the second support arm, and the two clamping blocks are fixedly connected to the outside of the cover plate.

[0014] As a further description of the above technical solution:

[0015] A second motor is fixedly connected inside the second support arm, and a telescopic stirring rod is coaxially connected to an output end of the second motor.

[0016] By adopting the above technical solution: the second motor is fixedly connected inside the second support arm, and the telescopic stirring rod is coaxially connected to the output end of the second motor.

[0017] As a further description of the above technical solution:

[0018] A load-bearing column is fixedly connected to one side of the top of the receiving plate, a fixing cylinder is fixedly connected to the top of the load-bearing column, and a fixing frame is fixedly connected to the front side of the fixing cylinder.

[0019] By adopting the above technical solution: the load-bearing column is fixedly connected to one side of the top of the receiving plate, the fixing tube is fixedly connected to the top of the load-bearing column, and the fixing frame is fixedly connected to the front side of the fixing tube.

[0020] As a further description of the above technical solution:

[0021] A fixing ring is fixedly connected inside the fixing frame, and a plurality of rollers are fixedly connected to the inner wall of the fixing ring.

[0022] By adopting the above technical solution: the fixing ring is fixedly connected inside the fixing frame, and the plurality of rollers are fixedly connected to the inner wall of the fixing ring.

[0023] As a further description of the above technical solution:

[0024] A third motor is fixedly connected inside the fixed cylinder, and an output end of the third motor is coaxially connected to a centralizing roller.

[0025] By adopting the above technical solution: the third motor is fixedly connected inside the fixed cylinder, and the concentrating roller is coaxially connected to the output end of the third motor.

[0026] As a further description of the above technical solution:

[0027] Two telescopic rods are fixedly connected to the top of the rear side of the base, and the two telescopic rods are symmetrically distributed on the top of the rear side of the base.

[0028] By adopting the above technical solution: the two telescopic rods are fixedly connected at the top of the rear side of the base, and the two telescopic rods are symmetrically distributed at the top of the rear side of the base.

[0029] Technical effects and advantages of the utility model:

[0030] 1. By setting up an auxiliary granulation mechanism, compared with the prior art, water is sprayed onto the raw materials through a water spray pipe to moisten the raw materials to a certain extent, and the second motor drives the drum to squeeze the raw materials into a certain granular shape. The scraper can then scrape the raw material particles adhering to the surface of the drum into the interior of the centralized drum, thereby improving the efficiency of the ceramic granulator;

[0031] 2. By setting a cover plate, a block, a second motor, a telescopic stirring rod, a roller, a third motor and a centralizing drum, compared with the prior art, the third motor drives the centralizing drum to rotate clockwise inside the fixed ring, and multiple rollers are used to assist in stable rotation, and then the second motor drives the telescopic stirring rod to rotate counterclockwise inside the centralizing drum, so that the raw material particles are more fully stirred, thereby improving the quality of the ceramic proppant. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0033] Figure 2 This is a schematic diagram of the cover structure of the utility model.

[0034] Figure 3 This is a schematic diagram of the collection bin structure of the utility model.

[0035] Figure 4 It is a schematic diagram of the cross-sectional structure of the collection bin of the utility model.

[0036] Figure 5 It is a schematic diagram of the fixing ring structure of the utility model.

[0037] Figure 6 It is a schematic diagram of the base structure of the utility model.

[0038] Figure 7 For the utility model Figure 3 Schematic diagram of the structure of A.

[0039] The accompanying drawings are marked as follows: 1. base; 2. positioning rod; 3. swivel; 4. receiving plate; 5. fixing rod; 6. movable seat; 7. first support arm; 8. collecting bin; 9. water pipe joint; 10. water spray pipe; 11. scraper; 12. first motor; 13. roller; 14. fragment; 15. second support arm; 16. cover plate; 17. block; 18. second motor; 19. telescopic stirring rod; 20. load-bearing column; 21. fixing cylinder; 22. fixing frame; 23. fixing ring; 24. roller; 25. third motor; 26. central roller; 27. telescopic rod. DETAILED DESCRIPTION

[0040] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0041] The embodiment of the present application discloses a rolling ceramsite proppant granulator, which specifically comprises a base 1, a positioning rod 2 is fixedly connected to the top of the base 1, a plurality of swivels 3 are movably connected to the top of the positioning rod 2, a receiving plate 4 is fixedly connected to the top of the plurality of swivels 3, two fixed rods 5 arranged on the left and right are fixedly connected to the top of the receiving plate 4, the outer sides of the two fixed rods 5 are fixedly connected to movable seats 6, and the outer side of the right movable seat 6 is movably connected to an auxiliary granulation mechanism;

[0042] The auxiliary granulation mechanism includes a first support arm 7, a collecting bin 8 is fixedly connected to the left side of the first support arm 7, a water pipe joint 9 is fixedly connected to the top of the right side of the collecting bin 8, a water spray pipe 10 is fixedly connected to the top of the collecting bin 8, a scraper 11 is fixedly connected to the bottom of the front side of the collecting bin 8, a first motor 12 is fixedly connected to the bottom of the left side of the collecting bin 8, a roller 13 is coaxially connected to the output end of the first motor 12, and a plurality of fragments 14 are fixedly connected to the outside of the roller 13. The water spray pipe 10 sprays water evenly onto the raw materials inside the collecting bin 8, and then squeezes the wet raw materials inside the collecting bin 8 into granules through the roller 13, and then falls into the interior of the concentrating roller 26 for subsequent granulation processing.

[0043] Reference Figure 2 As shown, specifically, a second support arm 15 is movably connected to the outer side of the left movable seat 6, a cover plate 16 is fixedly connected to the right side of the second support arm 15, two blocks 17 are fixedly connected to the outer side of the cover plate 16, a second motor 18 is fixedly connected to the inside of the second support arm 15, and a telescopic stirring rod 19 is coaxially connected to the output end of the second motor 18, which can shield the concentrating drum 26 to a certain extent, and at the same time, the telescopic stirring rod 19 keeps rotating in the opposite direction to the concentrating drum 26 inside the concentrating drum 26, thereby accelerating the granulation efficiency of the granulator.

[0044] Reference Figure 6 As shown, specifically, a load-bearing column 20 is fixedly connected to one side of the top of the receiving plate 4, and two telescopic rods 27 are fixedly connected to the top of the rear side of the base 1. The two telescopic rods 27 are symmetrically distributed on the top of the rear side of the base 1 to fix the fixing frame 22 and raise and lower the receiving plate 4 at the same time.

[0045] Reference Figure 5 As shown, specifically, a fixed cylinder 21 is fixedly connected to the top of the load-bearing column 20, a fixed frame 22 is fixedly connected to the front side of the fixed cylinder 21, a fixed ring 23 is fixedly connected inside the fixed frame 22, a plurality of rollers 24 are fixedly connected to the inner wall of the fixed ring 23, and a third motor 25 is fixedly connected inside the fixed cylinder 21 to improve the rotation stability of the central roller 26.

[0046] Reference Figure 1 As shown, specifically, the output end of the third motor 25 is coaxially connected to a centralizing drum 26 , and the raw material particles are stably granulated inside the centralizing drum 26 .

[0047] Working principle of the utility model: when granulating ceramsite proppant, first rotate the first support arm 7 along the right side movable seat 6 to the front side of the centralizing drum 26, then pour the raw material from the top of the collecting bin 8 into the inside of the collecting bin 8, and at the same time connect the water pipe to the water pipe joint 9, and water is evenly sprayed onto the raw material inside the collecting bin 8 through the water spray pipe 10, and then the first motor 12 drives the drum 13 to rotate, and during the rotation of the drum 13, the wet raw material inside the collecting bin 8 is divided through multiple grooves and multiple fragments 14 on the surface of the drum 13, and then the raw material particles fall from the surface of the drum 13 into the inside of the centralizing drum 26 under the action of gravity, and some of the raw materials adhered to the surface of the drum 13 are scraped into the inside of the centralizing drum 26 by the scraper 11, and when all the raw material particles fall into the inside of the centralizing drum 26, the first support arm 7 is rotated along the movable seat 6 back to the right side of the centralizing drum 26 The second supporting arm 15 is then moved along the movable seat 6 on the left side to rotate the cover plate 16 to the front side of the centralizing drum 26 to block the opening of the centralizing drum 26 to a certain extent. Then, the two telescopic rods 27 are contracted to drive the rear end of the receiving plate 4 to rotate downward, and the bearing column 20 is driven to tilt to a certain extent through the receiving plate 4. During the tilting process of the bearing column 20, the fixed cylinder 21 and the fixed frame 22, the centralizing drum 26 inside the fixed ring 23 is driven to tilt. Then, the third motor 25 drives the centralizing drum 26 to rotate clockwise while the second motor 18 drives the telescopic stirring rod 19 to rotate the inside of the centralizing drum 26 counterclockwise, so as to better granulate the raw material particles inside the centralizing drum 26. Finally, the two telescopic rods 27 drive the rear end of the receiving plate 4 to rise upward, rotate the cover plate 16 to the left side of the centralizing drum 26, make the opening of the centralizing drum 26 face downward, and pour out the ceramsite proppant inside the centralizing drum 26.

[0048] The contents not described in detail in the specification belong to the prior art known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited, and conventional equipment can be used. In this technical solution, the electrical control components not mentioned are not shown in the figure because they belong to the prior art and will not be described here.

[0049] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A rolling ceramsite proppant granulator, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected to a positioning rod (2), the top of the positioning rod (2) is movably connected to a plurality of rotating rings (3), the tops of the plurality of rotating rings (3) are fixedly connected to a receiving plate (4), the top of the receiving plate (4) is fixedly connected to two fixed rods (5) arranged on the left and right, the outer sides of the two fixed rods (5) are fixedly connected to a movable seat (6), and the outer side of the movable seat (6) on the right side is movably connected to an auxiliary granulation mechanism; The auxiliary granulation mechanism comprises a first support arm (7), the left side of the first support arm (7) is fixedly connected to a collecting bin (8), the right top of the collecting bin (8) is fixedly connected to a water pipe joint (9), the top of the collecting bin (8) is fixedly connected to a water spray pipe (10), the front bottom of the collecting bin (8) is fixedly connected to a scraper (11), the left bottom of the collecting bin (8) is fixedly connected to a first motor (12), the output end of the first motor (12) is coaxially connected to a roller (13), and the outer side of the roller (13) is fixedly connected to a plurality of fragments (14).

2. A rolling ceramsite proppant granulator according to claim 1, characterized in that: A second support arm (15) is movably connected to the outer side of the movable seat (6) on the left side, a cover plate (16) is fixedly connected to the right side of the second support arm (15), and two clamping blocks (17) are fixedly connected to the outer side of the cover plate (16).

3. A rolling ceramsite proppant granulator according to claim 2, characterized in that: A second motor (18) is fixedly connected inside the second support arm (15), and a telescopic stirring rod (19) is coaxially connected to an output end of the second motor (18).

4. A rolling ceramsite proppant granulator according to claim 1, characterized in that: A load-bearing column (20) is fixedly connected to one side of the top of the receiving plate (4), a fixed cylinder (21) is fixedly connected to the top of the load-bearing column (20), and a fixed frame (22) is fixedly connected to the front side of the fixed cylinder (21).

5. A rolling ceramsite proppant granulator according to claim 4, characterized in that: A fixing ring (23) is fixedly connected inside the fixing frame (22), and a plurality of rollers (24) are fixedly connected to the inner wall of the fixing ring (23).

6. A rolling ceramsite proppant granulator according to claim 4, characterized in that: A third motor (25) is fixedly connected inside the fixed cylinder (21), and an output end of the third motor (25) is coaxially connected to a centralizing roller (26).

7. A rolling ceramsite proppant granulator according to claim 1, characterized in that: Two telescopic rods (27) are fixedly connected to the top of the rear side of the base (1), and the two telescopic rods (27) are symmetrically distributed on the top of the rear side of the base (1).

Images