Capacitor core bud insulation processing device

By designing a capacitive core bud insulation treatment device including a driving motor, a rotating stage and a spray mobile stage, the problem of difficulty in dealing with multiple capacitive core buds at the same time in the prior art is solved, and efficient and stable insulating spray treatment is achieved.

CN222469459UActive Publication Date: 2025-02-14FUJIAN YUNXING ELECTRONICS
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Patent Information

Application Number
CN202421173122.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-27
Publication Date
2025-02-14
Estimated Expiration
2034-05-27

AI Technical Summary

Technical Problem

It is difficult for existing insulation treatment devices to process multiple capacitor core buds at the same time, especially in the insulation spraying process of columnar capacitors, resulting in a degradation of insulation performance.

Method used

A capacitive core bud insulation treatment device is designed, including the equipment body, assembly table, drive motor, rotating table, chain, gear rotating end and spray mobile table. By driving the motor to rotate the gear rotating end and the rotating table, the angle adjustment of the multiple capacitance core buds and the change of the spray position are achieved.

Benefits of technology

The device can drive multiple capacitive core buds to rotate at one time, improve spraying efficiency, and adjust according to the size of capacitive core buds to ensure stability and efficient insulation spraying treatment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222469459U_ABST
Patent Text Reader

Abstract

The utility model discloses a capacitor core bud insulation processing device, relates to the technical field of insulation processing, and aims to solve the problems that a user cannot conveniently turn over a plurality of capacitor core buds at the same time in the spraying process of an existing insulation processing device, dead angles easily exist in insulation spraying of a columnar capacitor, and the insulation performance is reduced. Comprising an equipment main body, and an assembly table is mounted on the outer wall of the equipment main body; the driving motor is installed at the end of the lower surface of the assembly table, a plurality of gear rotating ends which are transversely arranged at intervals are arranged on one side of the driving motor, a chain is arranged between the driving motor and the gear rotating ends, and a driving shaft of the driving motor is in transmission connection with the gear rotating ends through the chain; rotating tables used for adjusting the capacitor core bract angle are installed at the upper end of the driving motor and the upper end of the rotating end of the gear, the rotating tables are located above the assembling table, an adjusting table is installed above the assembling table, and a rotating handle is installed on the upper surface of the adjusting table.
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Description

Technical Field

[0001] The utility model relates to the technical field of insulation processing, in particular to a capacitor core insulation processing device. Background Art

[0002] Capacitors are common components in electronic circuits. Their main function is to store charge and separate AC signals of different frequencies. However, in some harsh environments, capacitors are susceptible to moisture, oxidation, and reduced insulation performance, which can affect their normal operation.

[0003] Capacitor spray painting is a surface treatment technology developed to solve the problems that capacitors are prone to in harsh environments. Its main function is to enhance the insulation and anti-oxidation properties of capacitors. The specific process is to spray a layer of insulating paint on its surface. In this way, a uniform protective layer can be formed on the surface of the sprayed capacitor to prevent moisture oxidation, corona and other problems.

[0004] However, the existing insulation processing device cannot facilitate users to flip multiple capacitor core shells at the same time during the spraying process. The insulation spraying of columnar capacitors is prone to dead corners, resulting in reduced insulation performance. Therefore, it does not meet existing needs. We have proposed a capacitor core shell insulation processing device. Utility Model Content

[0005] The purpose of the utility model is to provide an insulation treatment device which can adjust multiple capacitor core package angles at the same time, can adapt to different capacitor core package sizes, and has a displacement spraying function, so as to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a capacitor core package insulation processing device, comprising: a device body, an assembly table is installed on the outer wall of the device body, and the assembly table is used to place the capacitor core package;

[0007] Also includes:

[0008] A driving motor is installed at the end of the lower surface of the assembly table, and a plurality of gear rotating ends arranged laterally at intervals are arranged on one side of the driving motor. A chain is arranged between the driving motor and the gear rotating end, and a driving shaft of the driving motor is transmission-connected to the gear rotating end through the chain. A rotating table for adjusting the angle of the capacitor core package is installed at the upper ends of the driving motor and the gear rotating end, and the rotating table is located above the assembly table.

[0009] Preferably, an adjustment platform is installed above the assembly platform, a handle is installed on the upper surface of the adjustment platform, a screw is provided at the lower end of the handle, and the lower end of the screw extends to the lower surface of the adjustment platform through a screw hole of the adjustment platform.

[0010] Preferably, a limiting block is provided at the lower end of the screw rod, a driven turntable is rotatably mounted on the lower surface of the limiting block, and the capacitor core is located between the turntable and the driven turntable.

[0011] Preferably, two upper and lower spraying movable platforms are provided on one side of the assembly platform, a bracket is installed between the two spraying movable platforms, a plurality of storage tanks are installed on the outer wall of the bracket, a nozzle is installed at one end of the storage tank, and the nozzle spray end faces the assembly platform.

[0012] Preferably, a screw module is installed in the slot of the outer wall of the spray moving platform, the screw module includes a ball screw, a screw slider is installed on the outer wall of the ball screw, and the bracket is installed on the upper surface of the screw slider by screws.

[0013] Preferably, a slide groove is provided on the lower surface of the spraying movable platform, a driven slider is installed inside the slide groove, and the driven slider is assembled and installed with the upper surface of the bracket by screws.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] The utility model can drive multiple capacitor core bales to rotate at one time during insulation treatment operations, and change the treatment surfaces of multiple capacitor core bales by rotation, thereby improving spraying efficiency; the spraying device can be adjusted accordingly according to the size of the capacitor core bales to ensure the stability of the capacitor core bales, and can drive capacitor core bales of different sizes to rotate; during the spraying operation, one movement of the spraying location can spray the facing surfaces of multiple capacitor core bales adjacent to the spraying location, effectively improving the efficiency of the spraying operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 It is a side view of the utility model;

[0018] Figure 3 This is a bottom view of the utility model;

[0019] In the figure: 1. Equipment body; 2. Assembly table; 3. Drive motor; 4. Turntable; 5. Chain; 6. Gear rotating end; 7. Adjustment table; 8. Screw; 9. Turn handle; 10. Limit block; 11. Driven turntable; 12. Spraying moving table; 13. Screw module; 14. Ball screw; 15. Screw slider; 16. Bracket; 17. Storage tank; 18. Nozzle; 19. Slide; 20. Driven slider. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0021] See also Figure 1-3 The utility model provides an embodiment: a capacitor core package insulation processing device, comprising: a device body 1, an assembly table 2 is installed on the outer wall of the device body 1, and the assembly table 2 is used to place the capacitor core package;

[0022] Also includes:

[0023] A driving motor 3 is mounted at the end of the lower surface of the assembly table 2, and a plurality of gear rotating ends 6 arranged at intervals in a transverse direction are arranged on one side of the driving motor 3, a chain 5 is arranged between the driving motor 3 and the gear rotating end 6, and a driving shaft of the driving motor 3 is transmission-connected with the gear rotating end 6 through the chain 5, and a rotating table 4 for adjusting the angle of the capacitor core bud is installed at the upper ends of the driving motor 3 and the gear rotating end 6, and the rotating table 4 is located above the assembly table 2;

[0024] The rotating table 4 at the end is driven to rotate by driving the motor 3 and the driving shaft, and the capacitor core package located above the rotating table 4 is driven to rotate, and the spraying position of the capacitor core package is changed by rotation; at the same time, through the connection of the chain 5, the gear rotating end 6 of the other part is driven to engage and transmit, so that the rotating table 4 of the other part rotates together, thereby changing the spraying angle of multiple capacitor core packages at one time, and then making it easier to perform insulation spraying treatment operations on the capacitor core package, thereby improving the treatment efficiency and effect.

[0025] See also Figure 2 An adjusting platform 7 is installed above the assembly platform 2, a rotating handle 9 is installed on the upper surface of the adjusting platform 7, a screw rod 8 is arranged at the lower end of the rotating handle 9, and the lower end of the screw rod 8 extends to the lower surface of the adjusting platform 7 through the screw hole of the adjusting platform 7; a limiting block 10 is arranged at the lower end of the screw rod 8, a driven rotating platform 11 is rotatably installed on the lower surface of the limiting block 10, and the capacitor core is located between the rotating platform 4 and the driven rotating platform 11;

[0026] According to the capacitor core package of different sizes, the screw 8 is driven to rotate in the screw hole by rotating the handle 9, and the length of the screw 8 extending downward is adjusted by rotation, thereby changing the distance between the limit block 10 and the rotating table 4, so that the driven turntable 11 can be close to the upper surface of the placed capacitor core package to achieve a limiting effect. When the capacitor core package rotates, the driven turntable 11 rotates according to the capacitor core package to improve stability.

[0027] See also Figure 1 , Figure 2, two upper and lower spraying movable platforms 12 are arranged on one side of the assembly platform 2, a bracket 16 is installed between the two spraying movable platforms 12, a plurality of storage tanks 17 are installed on the outer wall of the bracket 16, a nozzle 18 is installed at one end of the storage tank 17, and the spraying end of the nozzle 18 is facing the assembly platform 2;

[0028] The storage tank 17 is used to store the required insulating spray material, and transport it to the nozzle 18 through a driving method such as pumping for spraying insulation treatment operation.

[0029] See also Figure 1 A screw module 13 is installed in the slot on the outer wall of the spray moving platform 12, the screw module 13 includes a ball screw 14, a screw slider 15 is installed on the outer wall of the ball screw 14, and a bracket 16 is installed on the upper surface of the screw slider 15 by screws;

[0030] The screw motor (not shown in the figure) and the ball screw 14 drive the screw slider 15 to move, and the bracket 16 located on the screw slider 15 moves accordingly, driving the nozzle 18 to move, and the spraying position is changed by displacement, and each capacitor core bale is sprayed. In one spraying process, the capacitor core bale can be fully sprayed on the side facing the nozzle 18, and then the capacitor core bale is rotated to change the spraying surface, and the nozzle 18 moves again to spray the new spraying surface; the above structure enables the equipment to spray multiple capacitor core bales at one time during spraying, thereby improving the spraying efficiency.

[0031] See also Figure 3 A slide groove 19 is provided on the lower surface of the spraying movable platform 12, a driven slider 20 is installed inside the slide groove 19, and the driven slider 20 is assembled and installed with the upper surface of the bracket 16 by screws;

[0032] When the bracket 16 moves, its upper portion moves in the slide groove 19 via the driven slider 20, thereby improving the stability of the bracket 16 during movement.

[0033] Working principle: When in use, place the capacitor core package to be insulated on the rotating table 4 at the corresponding position, adjust the length of the screw 8 at the corresponding position through the rotating handle 9, and adjust the driven rotating table 11 to be close to the upper surface of the capacitor core package according to the size of the capacitor core package;

[0034] The lead screw module 13 drives the spraying position to move to the end, and starts to move from the end. During the movement, the nozzle 18 sprays the insulating spray material on the side of the capacitor core package facing the nozzle 18. Through the displacement, multiple capacitor core packages are sprayed until they are displaced to the other end and stop.

[0035] The driving motor 3 drives the gear rotating end 6 to rotate, and drives the capacitor cores on the multiple rotating tables 4 above to rotate, so as to replace the spraying surface;

[0036] The lead screw module 13 drives the spraying area to move again, from one end to the other end, and the new spraying surface is insulated during the movement;

[0037] Repeat the above process to insulate the surfaces of multiple capacitor core packages, and rotate the screw rod 8 upward to remove the capacitor core packages at various positions.

[0038] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A capacitor core insulation treatment device, comprising a device body (1), an assembly platform (2) being installed on the outer wall of the device body (1), and the assembly platform (2) being used to place the capacitor core; Features: Also includes: A drive motor (3) is mounted at the end of the lower surface of the assembly platform (2); a plurality of gear rotating ends (6) arranged in a transverse spacing are arranged on one side of the drive motor (3); a chain (5) is arranged between the drive motor (3) and the gear rotating end (6); a drive shaft of the drive motor (3) is connected to the gear rotating end (6) through the chain (5); a rotating platform (4) for adjusting the angle of the capacitor core is installed at the upper ends of the drive motor (3) and the gear rotating end (6); and the rotating platform (4) is located above the assembly platform (2).

2. A capacitor core insulation treatment device according to claim 1, characterized in that: An adjustment platform (7) is installed above the assembly platform (2), a rotating handle (9) is installed on the upper surface of the adjustment platform (7), a screw rod (8) is arranged at the lower end of the rotating handle (9), and the lower end of the screw rod (8) extends to the lower surface of the adjustment platform (7) through a screw hole of the adjustment platform (7).

3. A capacitor core insulation treatment device according to claim 2, characterized in that: A limit block (10) is provided at the lower end of the screw rod (8), a driven turntable (11) is rotatably mounted on the lower surface of the limit block (10), and the capacitor core is located between the turntable (4) and the driven turntable (11).

4. A capacitor core insulation treatment device according to claim 1, characterized in that: Two upper and lower spraying movable platforms (12) are arranged on one side of the assembly platform (2); a bracket (16) is installed between the two spraying movable platforms (12); a plurality of storage tanks (17) are installed on the outer wall of the bracket (16); a nozzle (18) is installed at one end of the storage tank (17), and the spraying end of the nozzle (18) faces the assembly platform (2).

5. A capacitor core insulation treatment device according to claim 4, characterized in that: A screw module (13) is installed in the groove of the outer wall of the spraying movable platform (12) at the lower end, and the screw module (13) includes a ball screw (14). A screw slider (15) is installed on the outer wall of the ball screw (14), and a bracket (16) is installed on the upper surface of the screw slider (15) by screws.

6. A capacitor core insulation treatment device according to claim 4, characterized in that: A slide groove (19) is provided on the lower surface of the upper spray movable platform (12), a driven slider (20) is installed inside the slide groove (19), and the driven slider (20) is assembled and installed with the upper surface of the bracket (16) by means of screws.