Efficient automatic spraying device for metal product machining
By designing an efficient automatic spraying device including a loading disk and a water gun, the problems of low efficiency and cleaning problems of existing spraying equipment are solved, efficient spraying and rapid cleaning are achieved, and the overall operation efficiency is significantly improved.
Patent Information
- Application Number
- CN202421193903.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-29
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-05-29
AI Technical Summary
The current spraying equipment has low spray efficiency, and is troublesome to clean after spraying, so the overall operation efficiency is low.
Design an efficient automatic spraying device for metal products processing, including base, cylinder, motor, object-carrying disk, paint pump, spray gun, water gun and other components. All-round spraying is achieved through the rotation of the object-carrying disk, and efficient cleaning equipment is used for water guns.
This greatly accelerates the spraying efficiency, reduces the waste of paint, and improves the cleaning speed of the equipment, and significantly improves the overall operating efficiency.
Smart Images

Figure CN222469463U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of mechanical equipment, in particular to a high-efficiency automatic spraying device for metal product processing. Background Art
[0002] Spraying equipment is a tool used to cover the surface of metal, non-metal and other materials with a protective layer or decorative layer. Metal products are easily affected by various external factors during use. In order to extend the service life of metal workpieces, they are usually coated.
[0003] Spraying can form a protective film on the metal surface to protect the metal from corrosion, wear and oxidation. However, the current spraying equipment has a slow spraying efficiency, and the cleaning after spraying is also very troublesome, and the overall operating efficiency is relatively low. Utility Model Content
[0004] The utility model aims to provide a high-efficiency automatic spraying device for metal product processing, which solves the spraying problem in the background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a high-efficiency automatic spraying device for metal product processing, comprising a base, a cylinder is fixedly connected to the left and right sides of the base, a first motor is fixedly connected to the middle position of the top of the base, an output end of the first motor is fixedly connected to a loading plate, a paint tube is fixedly connected to each of the two sides of the top of the base, a spray gun is arranged at one end of the paint tube, a piston rod is fixedly connected to the output end of the cylinder, a second motor is fixedly connected to one end of the piston rod on the left side, a threaded rod is fixedly connected to the output end of the second motor, and a second motor is fixedly connected between the front and rear sides. A U-shaped frame, and the right side of the U-shaped frame is fixedly connected to the top of the right piston rod, one end of the threaded rod is rotatably connected to the U-shaped frame, the outer ring of the threaded rod is threadedly connected to a sliding block, and the front and rear sides of the sliding block are slidably connected to the metal rod of the U-shaped frame, one end of the threaded rod is provided with a limiting ring, and the two ends of the limiting ring are fixedly connected to the metal rod of the U-shaped frame, the bottom of the sliding block is fixedly connected to a water pipeline, one side of the water pipeline is provided with a water inlet, both ends of the water pipeline are fixedly connected to a booster pump, the bottom of the booster pump is fixedly connected to a water gun, and the top of the loading plate is fixedly connected to evenly distributed fixed clamps.
[0006] By adopting the above technical solution, the spraying equipment can spray metal products in all directions, which greatly speeds up the efficiency of spraying and is also very efficient in cleaning the equipment.
[0007] As a further description of the above technical solution: a paint pump is arranged on one side of the cylinder, and the outlet of the paint pump is connected to the spray gun through a paint pipe.
[0008] By adopting the above technical solution, the paint pump can be pressurized to extract the liquid for transportation.
[0009] As a further description of the above technical solution: a paint bucket is arranged on one side of the paint pump, and the paint bucket is connected to the inlet of the paint pump through a paint pipe.
[0010] By adopting the above technical solution, the paint pump draws the paint in the paint bucket and transports it to the spray gun through the paint pipeline for spraying operation.
[0011] As a further description of the above technical solution: one end of the paint tube is fixedly connected to a steering gear, and the output end of the steering gear is fixedly connected to a spray gun.
[0012] By adopting the above technical solution, the servo can change the up and down position of the spray gun muzzle to make the spraying more uniform and comprehensive.
[0013] As a further description of the above technical solution: the internal thread of the fixed clamp block is connected with a push rod.
[0014] By adopting the above technical solution, the push rod moves in the front-rear direction under the rotation of the thread.
[0015] As a further description of the above technical solution: one end of the push rod is rotatably connected to a fixed block.
[0016] By adopting the above technical solution, the push rod drives the fixing block to fix the metal product before spraying, ensuring that position deviation does not occur during spraying.
[0017] As a further description of the above technical solution: the water inlet is connected to the alcohol barrel through a water pipe, and the water in the barrel is transported to the water inlet through a pump.
[0018] By adopting the above technical solution, the alcohol in the alcohol barrel is transported to the water inlet to provide a water source for cleaning the equipment.
[0019] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0020] 1. The utility model provides a high-efficiency automatic spraying device for metal product processing. First, a motor is installed at the bottom of the loading tray to drive the loading tray to rotate, so that the metal product can be sprayed in all directions and a large amount of spraying at one position can be avoided, which not only improves the spraying efficiency but also reduces the waste of paint.
[0021] 2. The utility model provides a high-efficiency automatic spraying device for metal product processing. By adding a water gun to the spraying equipment, the alcohol in the alcohol barrel is transported through a water pipeline, and the spraying equipment is cleaned by the water gun, which greatly improves the cleaning speed. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a front view of a high-efficiency automatic spraying device for metal product processing proposed by the utility model;
[0023] Figure 2 This is a top view of a high-efficiency automatic spraying device for metal product processing proposed by the utility model;
[0024] Figure 3 The utility model is a top view of a loading plate of a high-efficiency automatic spraying device for metal product processing.
[0025] Legend:
[0026] 1. Sliding block; 2. Water inlet; 3. Booster pump; 4. Water pipeline; 5. Piston rod; 6. Cylinder; 7. Spray gun; 8. Base; 9. Water gun; 10. First motor; 11. Loading tray; 12. Paint tube; 13. Paint pump; 14. Paint bucket; 15. U-shaped frame; 16. Second motor; 17. Fixed block; 18. Fixed clamp block; 19. Push rod; 20. Limiting ring; 21. Threaded rod; 22. Water pipe; 23. Servo. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] In order to further understand the content of the utility model, the utility model is described in detail in conjunction with the accompanying drawings.
[0029] Combination Figure 1The utility model discloses a high-efficiency automatic spraying device for metal product processing, comprising a base 8, and cylinders 6 are fixedly connected to the left and right sides of the base 8. The cylinders 6 are fixed at both ends of the base 8, which is conducive to enhancing stability and preventing the center of gravity from being unstable when the components are working, causing the equipment to tip over. The output end of the cylinder 6 is fixedly connected to a piston rod 5. When the cylinder 6 is working, air is taken in through the air inlet to push out the piston rod 5, and air is exhausted through the exhaust port, and the piston rod 5 is retracted, driving the piston rod 5 to move up and down. Paint tubes 12 are fixedly connected to both sides of the top of the base 8, and the paint tubes 12 are used to transport paint. One end of the left piston rod 5 is fixedly connected to a second motor 16, and the second motor 16 drives the transmission device to transmit and provide a power source. A paint pump 13 is provided on one side of the cylinder 6, and the outlet of the paint pump 13 is connected to the spray gun 7 through the paint tube 12. A paint bucket 14 is provided on one side of the paint pump 13, and the paint bucket 14 is connected to the inlet of the paint pump 13 through a paint pipe 12. The paint pump 13 generates centrifugal force through the rotation of the impeller to suck the paint in the paint bucket 14 through the paint pipe 12, and then transports the paint to the spray gun 7 under the action of air pressure for spraying operation.
[0030] Combination Figure 2 , a spray gun 7 is arranged at one end of the paint tube 12, and the paint is transmitted through the paint tube 12, enters the spray gun 7, and then sprayed out by the spray gun 7. A steering gear 23 is fixedly connected to one end of the paint tube 12, and the output end of the steering gear 23 is fixedly connected to the spray gun 7. The steering gear 23 can change the up and down orientation of the muzzle of the spray gun 7, and comprehensively spray metal products of different heights, flip the metal products, and spray the top and bottom. The output end of the second motor 16 is fixedly connected to a threaded rod 21, and the second motor 16 drives the threaded rod 21 to rotate, thereby driving the transmission of the components. A U-shaped frame 15 is fixedly connected between the front and rear sides of the second motor 16, and the right side of the U-shaped frame 15 is fixedly connected to the top of the right piston rod 5. One end of the threaded rod 21 is rotatably connected to the U-shaped frame 15. The outer ring of the threaded rod 21 is threadedly connected to a sliding block 1, and the front and rear sides of the sliding block 1 are slidably connected to the metal rod of the U-shaped frame 15. The threaded rod 21 rotates, driving the slider to move back and forth left and right. The limit ring 20 is used to limit the position of the threaded rod 21 to avoid the position of the threaded rod 21 being offset due to friction and vibration generated by the motor when the parts move, causing equipment failure, which is beneficial to protecting the equipment and ensuring the smooth operation of the equipment. A limit ring 20 is set at one end of the threaded rod 21, and the two ends of the limit ring 20 are fixedly connected to the metal rod of the U-shaped frame 15. A water pipeline 4 is fixedly connected to the bottom of the sliding block 1, and a water inlet 2 is opened on one side of the water pipeline 4. A booster pump 3 is fixedly connected to both ends of the water pipeline 4. A water gun 9 is fixedly connected to the bottom of the booster pump 3. The water inlet 2 is connected to the alcohol barrel through a water pipe 22, and the water in the bucket is transported to the water inlet 2 by a pump. Alcohol can effectively clean the paint.
[0031] Combination Figure 3 , a first motor 10 is fixedly connected to the middle position of the top of the base 8. A loading tray 11 is fixedly connected to the output end of the first motor 10, and the motor drives the loading tray 11 to rotate, so that the spray gun can spray the metal product comprehensively, making the spraying more uniform, speeding up the spraying speed, and greatly improving the efficiency of spraying. Fixedly connected to the edges around the top of the loading tray 11 are evenly distributed fixed clamps 18. The internal thread of the fixed clamp 18 is connected to a push rod 19. One end of the push rod 19 is rotatably connected to a fixed block 17, and the push rod 19 is moved back and forth, and then the push rod 19 is fixed by the fixed clamp 18 to control the fixation of the fixed block 17 to the metal product, so as to avoid the collision of the paint during spraying and change its position, which greatly increases the difficulty and time of spraying.
[0032] Working principle: First, put the metal product to be sprayed into the loading tray 11, and rotate the push rod 19 to push the fixed block 17 to fix the metal product in position. The first motor 10 starts to work, driving the loading tray 11 to start rotating, and the paint pump 13 extracts the paint in the paint bucket 14 and transports it to the spray gun 7 through the paint pipe 12 for spraying. At the same time, the steering gear 23 operates to adjust the direction of the muzzle. After spraying the metal product around, it is turned over and the bottom and top of the product are sprayed. After spraying, the cylinder 6 operates to drive the piston rod 5 to retract and adjust the position of the second motor 16. The second motor 16 operates to drive the threaded rod 21 to rotate and change the position of the sliding block 1. Xylene is mixed and added into the alcohol barrel, and then the alcohol in the alcohol barrel is pumped into the water gun 9 by a pump, and sprayed under pressure to rinse the loading tray 11. After cleaning, the cylinder 6 lifts the second motor 16.
[0033] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A high-efficiency automatic spraying device for metal product processing, comprising a base (8), characterized in that: The left and right sides of the base (8) are both fixedly connected with a cylinder (6); a first motor (10) is fixedly connected to the middle position of the top of the base (8); an output end of the first motor (10) is fixedly connected to a loading plate (11); a paint tube (12) is fixedly connected to both sides of the top of the base (8); a spray gun (7) is arranged at one end of the paint tube (12); a piston rod (5) is fixedly connected to the output end of the cylinder (6); a second motor (16) is fixedly connected to one end of the piston rod (5) on the left; a threaded rod (21) is fixedly connected to the output end of the second motor (16); a U-shaped frame (15) is fixedly connected between the front and rear sides of the second motor (16); and the right side of the U-shaped frame (15) is fixedly connected to the top of the left piston rod (5). The other end of the threaded rod (21) is rotatably connected to the U-shaped frame (15); the outer ring of the threaded rod (21) is threadedly connected to a sliding block (1), and the front and rear sides of the sliding block (1) are slidably connected to the metal rod of the U-shaped frame (15); a limiting ring (20) is provided at one end of the threaded rod (21), and the two ends of the limiting ring (20) are fixedly connected to the metal rod of the U-shaped frame (15); the bottom of the sliding block (1) is fixedly connected to a water pipeline (4); a water inlet (2) is provided on one side of the water pipeline (4); the two ends of the water pipeline (4) are fixedly connected to a booster pump (3); the bottom of the booster pump (3) is fixedly connected to a water gun (9); and the top of the loading plate (11) is fixedly connected to uniformly distributed fixed clamping blocks (18) at the edges thereof.
2. The high-efficiency automatic spraying device for metal product processing according to claim 1 is characterized in that: A paint pump (13) is provided on one side of the cylinder (6), and the outlet of the paint pump (13) is connected to the spray gun (7) through a paint pipe (12).
3. The high-efficiency automatic spraying device for metal product processing according to claim 2 is characterized in that: A paint bucket (14) is provided on one side of the paint pump (13), and the paint bucket (14) is connected to the inlet of the paint pump (13) through a paint pipe (12).
4. The high-efficiency automatic spraying device for metal product processing according to claim 1 is characterized in that: One end of the paint tube (12) is fixedly connected to a steering gear (23), and the output end of the steering gear (23) is fixedly connected to a spray gun (7).
5. The high-efficiency automatic spraying device for metal product processing according to claim 1 is characterized in that: The fixed clamp block (18) is internally threadedly connected to a push rod (19).
6. The high-efficiency automatic spraying device for metal product processing according to claim 5 is characterized in that: One end of the push rod (19) is rotatably connected to a fixing block (17).
7. The high-efficiency automatic spraying device for metal product processing according to claim 1 is characterized in that: The water inlet (2) is connected to the alcohol barrel via a water pipe (22), and the water in the barrel is transported to the water inlet (2) via a pump.