Dispensing mechanism for insulator head inner hole and conveying device of dispensing mechanism
By designing a dispensing mechanism for the inner hole of the insulator head, rotary dispensing is achieved using a rotary electric machine and dispensing assembly, the problems of insulator damage and uneven dispensing caused by inversion in the prior art are solved, and the dispensing is improved Quality and stability.
Patent Information
- Application Number
- CN202420813740.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-19
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-04-19
AI Technical Summary
The dispensing process of the existing insulator head inner holes requires inverting the insulator, which causes the insulator to be easily damaged and unevenly dispensed, affecting the quality.
Design a dispensing mechanism, including a driving mechanism, a rotary motor, a dispensing assembly and a rubber conveying assembly. Through the cooperation of the rotary motor and a rubber dispensing assembly, rotary dispensing is achieved, avoiding inversion, and through the control of the rubber conveying assembly, ensuring that Colloid transport and precise glue production.
The uniform dispensing of the inner holes of the insulator head is achieved, reducing the risk of insulator damage and improving the quality and stability of the dispensing.
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Abstract
Description
Technical Field
[0001] The utility model belongs to the field of insulator production equipment, in particular to a glue dispensing mechanism for an inner hole of an insulator head and a conveying device thereof. Background Art
[0002] Insulators are components that perform multiple functions on high-voltage transmission and transformation lines, including electrical insulation, mechanical connection, and carrying conductor loads. They are of special importance in high-voltage and ultra-high-voltage power transmission equipment systems.
[0003] Among them, in the production process of the insulator, in order to make it more stable during subsequent installation and use, a layer of sand glaze will be set inside it to increase the friction. Before the sand glaze is arranged, the inner hole of the insulator head needs to be glued. However, the existing glue dispensing method requires the insulator to be inverted for coating. This method requires the insulator to be inverted, which leads to the following problems: 1. Due to the large weight of some insulators during the inversion process, they are easily damaged during the flipping process; 2. Since the steel cap on the insulator head is conical, the glue dispensing process after flipping is also prone to shaking, causing damage and uneven coating of the inner hole. In order to optimize the glue dispensing of the inner hole of the insulator head, practitioners have designed a glue dispensing mechanism and a conveying device for the inner hole of the insulator head. Utility Model Content
[0004] The purpose of the utility model is to provide a glue dispensing mechanism and a conveying device for the inner hole of the insulator head in order to solve the problem that the insulator needs to be inverted during the existing glue dispensing process for the inner hole of the insulator head, which easily causes uneven coating and damage to the inner hole of the insulator.
[0005] The utility model achieves the above-mentioned purpose through the following technical scheme: a dispensing mechanism for the inner hole of an insulator head, comprising a driving mechanism, on which a rotating motor is arranged, and the driving mechanism enables the rotating motor to achieve displacement on a vertical plane, a dispensing assembly is arranged on the rotating shaft of the rotating motor, and a glue delivery assembly is arranged on one side of the rotating motor, and the dispensing assembly cooperates with the glue delivery assembly through a delivery hose.
[0006] Furthermore, the driving mechanism includes a driving body with a hollow interior, two groups of bearing seats are relatively arranged in the cavity of the driving body, a screw rod is rotatably arranged between the two groups of bearing seats, a driving motor is arranged on the side wall of the driving body at one end of the screw rod, a ball nut base matching with the screw rod is arranged on the screw rod, a guide plate is arranged on the front surface of the ball nut base, an extension plate is arranged on the guide plate, and the rotating motor is arranged at the end of the extension plate.
[0007] Furthermore, the glue dispensing assembly includes a sleeve fixedly arranged on the outside of the rotating shaft of the rotating motor, a glue delivery cavity is arranged at the end of the sleeve, one end of the delivery hose is connected to the side wall of the glue delivery cavity, an internal hollow glue throwing disk is arranged in the glue delivery cavity, the glue throwing disk is connected to the rotating shaft of the rotating motor, a glue inlet hole communicating with the glue delivery cavity is arranged at the bottom of the glue throwing disk, and a plurality of glue outlet holes are evenly distributed on the top side wall of the glue throwing disk.
[0008] Furthermore, the glue delivery assembly includes a glue delivery body arranged on one side of the epitaxial plate, a glue inlet end is arranged at the bottom of the glue delivery body, the top of the glue delivery body is connected to the other end of the conveying hose, and a pressurization end and a pressure relief end are respectively arranged on the side walls of the glue delivery body.
[0009] A conveying device comprises a conveying body and any one of the above-mentioned glue dispensing mechanisms for the inner hole of an insulator head, wherein two groups of conveying belts cooperating with each other are arranged opposite to each other on the top of the conveying body, and a hollow is formed between the two groups of conveying belts, a conveying motor for realizing the rotation of the conveying belt is arranged on the side wall of the conveying body, and the glue dispensing mechanism for the inner hole of the insulator head is arranged at one end of the conveying body.
[0010] Beneficial effects: The utility model has reasonable design, simple and stable structure, strong practicality, and has the following beneficial effects:
[0011] 1. The drive mechanism is used to drive the overall lifting and lowering of the glue delivery assembly to ensure that the height of the previous group of insulators is lowered after the glue dispensing is completed, without interfering with its delivery;
[0012] 2. The setting of the rotating motor and the dispensing component can realize a rotary dispensing, so that the dispensing of the inner hole of the insulator head is more uniform;
[0013] 3. The setting of the glue delivery component can realize the glue discharge after the glue delivery component runs to the inner hole of the insulator head through the subsequent external controller, and then stop immediately after completion to avoid excessive glue discharge. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the utility model;
[0015] Figure 2 It is a structural schematic diagram of the dispensing mechanism of the utility model;
[0016] Figure 3 It is a structural schematic diagram of the dispensing component of the utility model;
[0017] Figure 4 It is a structural schematic diagram of the glue delivery component of the utility model.
[0018] In the figure: 1-driving mechanism, 2-rotating motor, 3-glue dispensing assembly, 4-glue delivery assembly, 5-delivery hose, 6-delivery body, 7-conveyor belt, 8-delivery motor;
[0019] 101-driving body, 102-bearing seat, 103-screw, 104-driving motor, 105-ball nut base, 106-guide plate, 107-extension plate, 301-sleeve, 302-glue delivery cavity, 303-glue spinning disc, 304-glue inlet hole, 305-glue outlet hole, 401-glue delivery body, 402-glue inlet end, 403-boosting end, 404-pressure relief end. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0021] Embodiment 1:
[0022] Combination Figure 1 to Figure 2 A glue dispensing mechanism for the inner hole of an insulator head is shown, comprising a driving mechanism 1, on which a rotating motor 2 is arranged, and the driving mechanism 1 enables the rotating motor 2 to achieve displacement on a vertical plane, and a glue dispensing component 3 is arranged on the rotating shaft of the rotating motor 2, and the glue dispensing component 3 is a glue discharging part that mainly cooperates with the rotating motor 2, and a glue delivery component 4 is arranged on one side of the rotating motor 2, and the glue delivery component 4 is a part that mainly delivers glue, and subsequently by adding a controller, glue delivery is achieved after the glue delivery component 4 runs to the inner hole of the insulator head, and then stops immediately after completion to avoid excessive glue discharge, and the glue dispensing component 3 cooperates with the glue delivery component 4 through a delivery hose 5, so as to achieve effective delivery of the colloid to the glue dispensing component 3 for glue throwing.
[0023] In this embodiment, the driving mechanism 1 includes a driving body 101 with a hollow interior. Two groups of bearing seats 102 are relatively arranged in the cavity of the driving body 101. A screw rod 103 is rotatably arranged between the two groups of bearing seats 102. A driving motor 104 is arranged on the side wall of the driving body 101 at one end of the screw rod 103. A ball nut base 105 cooperating with the screw rod 103 is arranged on the screw rod 103. A guide plate 106 is arranged on the front surface of the ball nut base 105. An extension plate 107 is arranged on the guide plate 106. The rotating motor 2 is arranged at the end of the extension plate 107. The mechanism starts the driving motor 104 to rotate the screw rod 103 between the two groups of bearing seats 102. Then, during the rotation of the screw rod 103, the ball nut base 105 is displaced up and down under the action of the guide plate 106, and the extension plate 107 is driven to follow in the process, so that the rotating motor 2 and the dispensing component 3 arranged above it are displaced.
[0024] In this embodiment, refer to Figure 3 The glue dispensing component 3 shown includes a sleeve 301 fixedly arranged on the outer side of the rotating shaft of the rotating motor 2. The sleeve 301 serves to lift the glue dispensing component 3 to avoid collision during operation. A glue delivery cavity 302 is arranged at the end of the sleeve 301. One end of the conveying hose 5 is connected to the side wall of the glue delivery cavity 302. An internal hollow glue spinning disk 303 is arranged in the glue delivery cavity 302. The glue spinning disk 303 is connected to the rotating shaft of the rotating motor 2. A glue inlet hole 304 communicating with the glue delivery cavity 302 is arranged at the bottom of the glue spinning disk 303. A plurality of glue outlet holes 305 are evenly distributed on the top side wall of the glue spinning disk 303. This part of the colloid enters the glue delivery cavity 302 through the conveying hose 5, and then enters the glue inlet hole 304 from the glue delivery cavity 302, and is finally thrown out from the glue outlet hole 305. This arrangement is to ensure that when the rotating motor 2 starts to drive the glue spinning disk 303 to discharge glue, it can discharge glue naturally and will not be interrupted by rotation.
[0025] In this embodiment, refer to Figure 4 The glue delivery component 4 shown includes a glue delivery body 401 arranged on one side of the extension plate 107, a glue inlet end 402 is arranged at the bottom of the glue delivery body 401, the top of the glue delivery body 401 is connected to the other end of the conveying hose 5, and a boost end 403 and a pressure relief end 404 are respectively arranged on the side wall of the glue delivery body 401. This arrangement method can enable the glue delivery component to be used in conjunction with a controller and a boosting device in the future, so as to achieve precise control of the glue delivery component 4 running to the inner hole of the insulator head to discharge glue, and then stop immediately after completion.
[0026] A conveying device, combined with Figure 1 The figure shows a conveying body 6 and a dispensing mechanism for the inner hole of any insulator head. Two sets of conveying belts 7 that cooperate with each other are arranged on the top of the conveying body 6. A hollow is formed between the two sets of conveying belts 7. The hollow is set to ensure that the insulator can effectively cooperate with the dispensing mechanism during displacement. A conveying motor 8 for rotating the conveying belt 7 is arranged on the side wall of the conveying body 6. The dispensing mechanism for the inner hole of the insulator head is arranged at one end of the conveying body 6 to ensure that the insulator enters the dispensing from one end and is taken out from the other end for effective and continuous operation.
[0027] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
[0028] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A glue dispensing mechanism for the inner hole of an insulator head, characterized in that: The invention comprises a driving mechanism (1), wherein a rotating motor (2) is arranged on the driving mechanism (1), wherein the driving mechanism (1) enables the rotating motor (2) to achieve displacement on a vertical plane, wherein a dispensing assembly (3) is arranged on the rotating shaft of the rotating motor (2), and a glue delivery assembly (4) is arranged on one side of the rotating motor (2), wherein the dispensing assembly (3) cooperates with the glue delivery assembly (4) via a delivery hose (5).
2. A glue dispensing mechanism for the inner hole of an insulator head according to claim 1, characterized in that: The driving mechanism (1) comprises a driving body (101) with a hollow interior, two groups of bearing seats (102) being arranged opposite to each other in a cavity of the driving body (101), a screw rod (103) being rotatably arranged between the two groups of bearing seats (102), a driving motor (104) being arranged on a side wall of the driving body (101) at one end of the screw rod (103), a ball nut base (105) cooperating therewith being arranged on the screw rod (103), a guide plate (106) being arranged on the front surface of the ball nut base (105), an extension plate (107) being arranged on the guide plate (106), and the rotating motor (2) being arranged at the end of the extension plate (107).
3. A glue dispensing mechanism for the inner hole of an insulator head according to claim 2, characterized in that: The glue dispensing assembly (3) comprises a sleeve (301) fixedly arranged on the outside of the rotating shaft of the rotating motor (2); a glue delivery cavity (302) is arranged at the end of the sleeve (301); one end of the delivery hose (5) is connected to the side wall of the glue delivery cavity (302); a hollow glue-spinning disk (303) is arranged inside the glue delivery cavity (302); the glue-spinning disk (303) is connected to the rotating shaft of the rotating motor (2); a glue inlet hole (304) communicating with the glue delivery cavity (302) is arranged at the bottom of the glue-spinning disk (303); and a plurality of glue outlet holes (305) are evenly distributed on the top side wall of the glue-spinning disk (303).
4. A glue dispensing mechanism for the inner hole of an insulator head according to claim 3, characterized in that: The glue delivery assembly (4) comprises a glue delivery body (401) arranged on one side of the extension plate (107), a glue inlet end (402) being arranged at the bottom of the glue delivery body (401), a top of the glue delivery body (401) being connected to the other end of the delivery hose (5), and a pressurizing end (403) and a pressure relief end (404) being arranged on the side walls of the glue delivery body (401), respectively.
5. A conveying device, characterized in that: It comprises a conveying body (6) and a glue dispensing mechanism for the inner hole of the insulator head as claimed in any one of claims 1 to 4, wherein two groups of conveying belts (7) cooperating with each other are arranged opposite to each other on the top of the conveying body (6), and a hollow is formed between the two groups of conveying belts (7), and a conveying motor (8) for realizing the rotation of the conveying belt (7) is arranged on the side wall of the conveying body (6), and the glue dispensing mechanism for the inner hole of the insulator head is arranged at one end of the conveying body (6).