Automatic sorting device for spherical ceramic raw materials

By designing automatic material selection devices for spherical ceramic raw materials, including automatic screening and buffering devices, the problems of low automation and insufficient raw material protection in the existing technology are solved, and an efficient and automated material selection process is realized, ensuring the quality of raw materials and reducing the quality of raw materials production costs.

CN222469731UActive Publication Date: 2025-02-14JINGDEZHEN CHENGDEXUAN PORCELAIN CO LTD
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Patent Information

Application Number
CN202421203950.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-29
Publication Date
2025-02-14
Estimated Expiration
2034-05-29

AI Technical Summary

Technical Problem

The existing spherical ceramic raw material automatic material selection device has low degree of automation, high labor intensity, low material selection efficiency, and lack of protection for raw materials, resulting in easy damage to raw materials, affecting quality and increasing production costs.

Method used

An automatic material selection device for spherical ceramic raw materials is designed, including material transport plate, baffle, hole, vibration plate and vibration motor to form an automatic screening device; as well as a collection box, electric push rod, inclined plate and buffered water to form a buffer Devices, through these devices, the raw materials are automatically selected and protected.

Benefits of technology

Automatic screening and protection of raw materials is realized, material selection efficiency is improved, labor demand is reduced, raw material damage is avoided, raw material quality is ensured, and production costs are reduced.

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    Figure CN222469731U_ABST
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Abstract

The utility model discloses a spherical ceramic raw material automatic sorting device which comprises a base, a first supporting column is installed on the top of the base, a material mixing box is installed on the top of the first supporting column, a material conveying plate is installed on the right side of the material mixing box, a plurality of first holes and second holes are formed in the material conveying plate, and the first holes and the second holes are vertically through. The automatic screening device is formed by arranging a material conveying plate, a first baffle, a first hole, a second hole, a vibration plate and a vibration motor, the vibration motor is started to generate vibration of the material conveying plate, and meanwhile through the inclined design of the material conveying plate, raw materials can continuously move rightwards after moving to the top of the material conveying plate; and part of the raw materials penetrate through the first holes or the second holes of different sizes to move downwards, the raw materials are automatically selected, manual distinguishing is avoided, efficiency is improved, and manpower is saved.
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Description

Technical Field

[0001] The utility model relates to the technical field of ceramic production, in particular to an automatic material selection device for spherical ceramic raw materials. Background Art

[0002] In the production process of ceramics, it is often necessary to select the spherical ceramic raw materials after demolding. The existing selection devices have a low degree of automation, high labor intensity, and low selection efficiency. Therefore, people use automatic selection devices to select raw materials to improve efficiency. However, some existing automatic selection devices for spherical ceramic raw materials lack protection for the raw materials when selecting the raw materials, so that the raw materials often collide with other hard objects during the selection process, making the spherical ceramic raw materials easily damaged, affecting the quality, resulting in the production of defective products, and increasing production costs.

[0003] For example, a spherical ceramic raw material automatic selection device with publication number CN206966136U includes an inclined roller fixing frame, rollers are arranged on both sides of the inner cavity of the roller fixing frame, left legs and right legs are arranged on the left and right sides of the bottom of the roller fixing frame, a motor seat is arranged on the left side of the right leg, a conveyor belt is sleeved between the two groups of rollers, a defective groove is opened on the left side of the roller fixing frame, the defective groove is located on the left side of the left roller, and the front end of the defective groove is connected to a raw material collection pipe inclined to the lower right. This technical solution also has the above-mentioned technical problems. Utility Model Content

[0004] The utility model aims to provide a device for automatically selecting spherical ceramic raw materials to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic material selection device for spherical ceramic raw materials, comprising a base, a support column 1 is installed on the top of the base, a mixing box is installed on the top of the support column 1, a material transport plate is installed on the right side of the mixing box, and a plurality of holes 1 and holes 2 that are transparent from top to bottom are opened in the material transport plate.

[0006] Optionally, a discharge port is provided on the right box wall of the mixing box, the material transport plate is inclined to the right, and baffles extending upward are installed at both the front and rear ends of the top of the material transport plate.

[0007] Optionally, a collection box opening upward is installed on the top of the base, the collection box is located below the material transport plate, and the top of the collection box is in close contact with the bottom of the material transport plate, a vertically upward electric push rod is installed inside the collection box, a left-inclined inclined plate is installed on the output end of the electric push rod, and a slot is opened on the left box wall of the collection box.

[0008] Optionally, a second collecting box opening upward is installed on the top of the base, the second collecting box is located to the right of the first collecting box, and the top of the second collecting box is in close contact with the bottom of the material transport plate.

[0009] Optionally, a second vertically upward electric push rod is installed in the collection box 2, a second forward-inclined inclined plate is installed on the output end of the second electric push rod, a second slot is opened on the front wall of the collection box 2, and buffer water is provided in both the collection box 1 and the collection box 2.

[0010] Optionally, a vibration plate is installed on the rear side of the material transport plate, and a vibration motor is installed on the rear side of the vibration plate.

[0011] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0012] 1. The utility model forms an automatic screening device by arranging a material transport plate, a baffle plate 1, a hole 1, a hole 2, a vibration plate and a vibration motor. The material transport plate is vibrated by starting the vibration motor. At the same time, the material transport plate is tilted so that the raw materials continue to move to the right after moving to the top of the material transport plate, and part of the raw materials pass through the hole 1 or the hole 2 of different sizes and move downward, so that the raw materials are automatically selected, avoiding artificial distinction, improving efficiency and saving manpower.

[0013] 2. The utility model forms a buffer device by arranging a collecting box 1, an electric push rod 1, an inclined plate 1, a notch 1, a collecting box 2, an electric push rod 2, an inclined plate 2, a notch 2 and buffer water, so that the raw materials will come into contact with the buffer water first when they move downward, thereby offsetting the impact force generated by the raw materials in the falling process, and avoiding direct collision between the raw materials and other objects, thereby protecting the raw materials, avoiding damage to the raw materials, and ensuring the quality of the raw materials.

[0014] 3. The utility model forms a guiding device by arranging two support columns, a guide plate, a second baffle, a third collecting box and a buffer pad. The guide plate guides the raw materials to move and reduces the distance that the raw materials move downward at a single time, thereby reducing the impact force generated by the falling movement. At the same time, the buffer pad is provided to avoid direct collision between the raw materials and other objects, and the impact force on the raw materials is further reduced by elasticity, thereby protecting the raw materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural cross-sectional view of the front view of the utility model;

[0016] Figure 2 It is a schematic diagram of the structure of the top view of the utility model;

[0017] Figure 3It is a structural cross-sectional view of the right side view of the second collecting box, the second electric push rod, the second inclined plate, the second notch and the buffer water in the utility model.

[0018] In the figure: 1 base, 2 support column 1, 3 mixing box, 4 discharge port, 5 material transport plate, 6 baffle plate 1, 7 hole 1, 8 hole 2, 9 collection box 1, 10 electric push rod 1, 11 inclined plate 1, 12 slot 1, 13 collection box 2, 14 electric push rod 2, 15 inclined plate 2, 16 slot 2, 17 buffer water, 18 vibration plate, 19 vibration motor, 20 support column 2, 21 guide plate, 22 baffle plate 2, 23 collection box 3, 24 buffer pad. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] See also Figure 1-3 A spherical ceramic raw material automatic selection device includes a base 1, a support column 2 is installed on the top of the base 1, a mixing box 3 is installed on the top of the support column 2, the mixing box 3 can be used to store raw materials to be selected, and a material transport plate 5 is installed on the right side of the mixing box 3. A plurality of holes 7 and holes 8 that are transparent from top to bottom are opened in the material transport plate 5.

[0021] A discharge port 4 is provided on the right wall of the mixing box 3, and the transport plate 5 is inclined to the right. The raw materials in the mixing box 3 will pass through the discharge port 4 to move the top of the transport plate 5, and continue to move to the right under the influence of gravity, so that the raw materials will come into contact with hole 1 7 and hole 2 8. Raw materials with a volume smaller than hole 1 7 or hole 2 8 will pass through them and move downward. Baffles 6 extending upward are installed at the front and rear ends of the top of the transport plate 5. The baffle 6 can block the raw materials to prevent them from leaving the transport plate 5 from the front and rear ends of the top of the transport plate 5 during the movement.

[0022] A collecting box 9 with an upward opening is installed on the top of the base 1. The collecting box 9 is located below the material transporting plate 5, and the top of the collecting box 9 is in close contact with the bottom of the material transporting plate 5. The collecting box 9 is also located below a plurality of holes 7, so that the raw materials passing through the holes 7 will enter the collecting box 9 and be collected by the collecting box 9. A vertically upward electric push rod 10 is installed inside the collecting box 9. A left-inclined inclined plate 11 is installed on the output end of the electric push rod 10, and the surface of the inclined plate 11 is in close contact with the inner wall of the collecting box 9. Starting the electric push rod 10 can control the inclined plate 11 to move up and down. The inclined plate 11 is provided with numerous densely-spaced holes that are transparent up and down, so that when the inclined plate 11 moves, the buffer water 17 can pass through the inclined plate 11, and the raw materials will remain on the top of the inclined plate 11 and move with the movement of the inclined plate 11. A notch 12 is provided on the left wall of the collecting box 9. When the inclined plate 11 moves upward to the specified position, the raw materials at the top of the inclined plate 11 will be affected by gravity and move to the left, so that the raw materials pass through the notch 12 and leave the collecting box 9.

[0023] A collecting box 13 opening upward is installed on the top of the base 1. The collecting box 13 is located to the right of the collecting box 1 9, and the top of the collecting box 13 is in close contact with the bottom of the material transport plate 5. The collecting box 13 is also located below a number of holes 8, so that the raw materials passing through the holes 8 enter the collecting box 13.

[0024] A vertically upward electric push rod 14 is installed in the collection box 13, and a forward-inclined inclined plate 15 is installed on the output end of the electric push rod 14. The inclined plate 15 can be controlled to move up and down by starting the electric push rod 14. The surface of the inclined plate 15 is in close contact with the inner wall of the collection box 13. There are many densely arranged vertically transparent holes in the inclined plate 15, so that the buffer water 17 can pass through the inclined plate 15 during the movement of the inclined plate 15, and the raw materials will stay on the top of the inclined plate 15 and move with the movement of the inclined plate 15. A slot 16 is provided on the front wall of the collecting box 13. When the inclined plate 15 moves upward to the specified position, the raw materials on the top of the inclined plate 15 will move forward and pass through the slot 16 to leave the collecting box 13. Buffer water 17 is provided in both the collecting box 1 9 and the collecting box 13. The buffer water 17 is pure water. The buffer water 17 can buffer the raw materials in the process of moving downward, reduce the impact force, avoid collision between the raw materials and the box wall, and between the raw materials, so as to protect the raw materials.

[0025] A vibration plate 18 is installed on the rear side of the transport plate 5, and a vibration motor 19 is installed on the rear side of the vibration plate 18. Starting the vibration motor 19 can make the vibration plate 18 vibrate and drive the transport plate 5 to vibrate, thereby increasing the moving speed of the raw materials on the top of the transport plate 5 and preventing the raw materials from piling up on the top of the transport plate 5.

[0026] A support column 20 is installed on the top of the base 1, and the support column 20 is located to the right of the collecting box 2 13. A guide plate 21 inclined to the right is installed on the top of the support column 20, so that after the raw material moves to the right and leaves the material transporting plate 5, it will move to the top of the guide plate 21 and continue to move to the right. Baffles 22 are installed at the front and rear ends of the top of the guide plate 21. The baffles 22 can limit the moving direction of the raw material on the top of the guide plate 21, so that the raw material moves to the right. An upwardly open collecting box 3 23 is installed on the top of the base 1. The collecting box 3 23 is located to the right of the support column 20, so that the raw material will enter the collecting box 3 23 after leaving the top of the guide plate 21. A buffer pad 24 is installed inside the collecting box 3 23 and the top of the guide plate 21. The buffer pad 24 is a rubber pad. The buffer pad 24 can reduce the impact force of the raw material when it moves downward and collides with an object, thereby protecting the raw material.

[0027] During use, the staff can place the raw materials to be selected in the mixing box 3, and then the raw materials will automatically pass through the discharge port 4 and enter the top of the transport plate 5. At the same time, the vibration motor 19 is started to vibrate the transport plate 5, so that the raw materials move to the right on the top of the transport plate 5, and part of the raw materials pass through hole 1 7 and hole 2 respectively, and enter the collecting box 1 9 and the collecting box 2 13, and then the remaining part of the raw materials will continue to move to the right and move to the top of the guide plate 21, and then continue to move to the right and enter the collecting box three 23, start the electric push rod 10 and the electric push rod 2 14, and move the inclined plate 1 11 and the inclined plate 2 15 upwards respectively, so that the raw materials can pass through the slot 1 12 and the slot 2 16 and leave the collecting box 1 9 or the collecting box 2 13.

[0028] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic material selection device for spherical ceramic raw materials, comprising a base (1), characterized in that: A support column 1 (2) is installed on the top of the base (1), a mixing box (3) is installed on the top of the support column 1 (2), a material transport plate (5) is installed on the right side of the mixing box (3), and a plurality of holes 1 (7) and holes 2 (8) are opened in the material transport plate (5) and are transparent from top to bottom.

2. The automatic material selection device for spherical ceramic raw materials according to claim 1 is characterized in that: A material outlet (4) is provided on the right wall of the mixing box (3), the material transport plate (5) is tilted to the right, and baffles (6) extending upward are installed at both the front and rear ends of the top of the material transport plate (5).

3. The automatic material selection device for spherical ceramic raw materials according to claim 2 is characterized in that: A collecting box (9) with an upward opening is installed on the top of the base (1). The collecting box (9) is located below the material transport plate (5), and the top of the collecting box (9) is in close contact with the bottom of the material transport plate (5). A vertically upward electric push rod (10) is installed inside the collecting box (9). A leftward inclined inclined plate (11) is installed on the output end of the electric push rod (10). A notch (12) is opened on the left wall of the collecting box (9).

4. The automatic material selection device for spherical ceramic raw materials according to claim 3 is characterized in that: A second collecting box (13) opening upward is installed on the top of the base (1). The second collecting box (13) is located to the right of the first collecting box (9), and the top of the second collecting box (13) is in close contact with the bottom of the material transport plate (5).

5. The automatic material selection device for spherical ceramic raw materials according to claim 4 is characterized in that: A second electric push rod (14) pointing vertically upward is installed in the second collecting box (13), and a second inclined plate (15) tilted forward is installed on the output end of the second electric push rod (14). A second notch (16) is opened on the front wall of the second collecting box (13), and buffer water (17) is provided in both the first collecting box (9) and the second collecting box (13).

6. The automatic material selection device for spherical ceramic raw materials according to claim 5 is characterized in that: A vibration plate (18) is installed on the rear side of the material transport plate (5), and a vibration motor (19) is installed on the rear side of the vibration plate (18).

Citation Information

Patent Citations

  • Automatic sorting device of globular ceramic raw materials

    CN206966136U