Special die for forming retainer ring
By introducing electric push rods and hydraulic cylinder-driven cut-off and moving mechanisms to the special mold for ring forming, the problems of damage and low efficiency during ring discharge are solved, and efficient and convenient discharge of ring forming is achieved.
Patent Information
- Application Number
- CN202421270666.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-05
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-06-05
AI Technical Summary
During the discharge process, the existing special molds for ring forming are too closely adsorbed to the inner wall of the cavity, and the contact surface between the ejector rod and the ring is limited, which can easily lead to damage to the discharge and time-consuming and labor-intensive, affecting the forming efficiency.
A special mold for clamping ring forming is designed, using electric push rods and hydraulic cylinders to drive the feeding mechanism and moving mechanism, so as to realize the up and down movement of the pushing plate and stamping seat through the controller, ensuring that the clamping ring is discharged smoothly and adapted to different specifications. Raw materials for clamps.
It effectively avoids damage during the clamp discharge, improves the forming efficiency, simplifies the operation process, and meets the usage needs.
Smart Images

Figure CN222470462U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of clamp ring processing, in particular to a special clamp ring forming die. Background Art
[0002] The clamp ring is a kind of hardware tool, most of which are made by stamping. The clamp ring is divided into two categories: for shaft and for hole, and its cross section is rectangular and circular. It is usually called inner clamp ring and outer clamp ring. Its function is to position the parts and play an axial stop role. The stamping process of the clamp ring needs to be formed by a special mold.
[0003] In the process of clamp ring processing, a special mold for clamp ring forming is needed. The Chinese utility model patent with announcement number CN217512679U discloses a special mold for clamp ring forming, including a bracket, a limit groove is provided on the top surface of the bracket, a lower mold seat is movably installed inside the limit groove, a cavity is provided on the top of the lower mold seat, a vertical plate is fixedly installed on one side of the top of the bracket, a support plate is provided on one side of the top of the vertical plate, an electric push rod is provided at the bottom of one end of the support plate, a stamping seat is provided at the bottom of the electric push rod, and an ejector rod is movably installed on the inside of the cavity. The utility model utilizes the different needs of the actual clamp ring forming processing, and places the raw materials required for the production of clamp rings of different models and specifications into the corresponding different diameter cavities for stamping and forming, so that the mold can simultaneously perform the forming processing of multiple types of clamp rings, greatly improving the overall efficiency of clamp ring forming.
[0004] However, the utility model clamp ring forming special mold realizes real-time ejection and discharge of the clamp ring by manually twisting the ejector rod to rotate in real time. Since the clamp ring and the inner wall of the cavity are adsorbed too closely during the forming process, the contact area between the ejector rod and the clamp ring is limited, which can easily lead to damage of the discharge material. In addition, the high discharge method is time-consuming and labor-intensive, which seriously affects the forming efficiency of the clamp ring and cannot meet the use requirements. Therefore, a clamp ring forming special mold is proposed to solve the above problems. Utility Model Content
[0005] In view of the shortcomings of the prior art, the utility model provides a special mold for clamp ring forming, which has the advantages of easy use and strong practicality, and solves the problem that the existing special mold for clamp ring forming realizes real-time ejection and discharge of the clamp ring by manually twisting the ejector rod for real-time rotation, because the clamp ring and the inner wall of the cavity are adsorbed too closely during the forming process, the contact area between the ejector rod and the clamp ring is limited, which easily leads to damage of the discharged material, and the high discharge method is time-consuming and labor-intensive, which seriously affects the forming efficiency of the clamp ring and cannot meet the use requirements.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a special mold for forming a clamp ring, comprising a base, a lower mold base fixedly connected to the top of the base, four cavities opened inside the lower mold base, a fixed plate fixedly connected to one side of the top of the base, a horizontal plate fixedly connected to the top of the fixed plate, and four stamping seats arranged at the bottom of the horizontal plate, wherein four blanking mechanisms are sequentially arranged inside the lower mold base;
[0007] The unloading mechanism comprises an electric push rod fixedly installed inside the lower die base, a connecting block is fixedly connected to the output end of the electric push rod, and a pushing plate is fixedly connected to the top of the connecting block.
[0008] Furthermore, the four material discharge mechanisms are distributed at equal intervals at the bottom of the four cavities, and a mounting groove adapted to the electric push rod is provided inside the lower die base.
[0009] Furthermore, the four pushing plates are solid circular plates, the outer diameters of the four pushing plates are respectively matched with the inner diameters of the four cavities, and the pushing plates are in contact with the inner bottom wall of the cavity.
[0010] Furthermore, a movable mechanism extending to the bottom of the horizontal plate is provided on the top of the horizontal plate, and the movable mechanism includes a hydraulic cylinder fixedly installed inside the horizontal plate and extending to the bottom of the horizontal plate, a connecting plate is fixedly connected to the output end of the hydraulic cylinder, and a fixing seat is fixedly connected to the bottom of the connecting plate.
[0011] Furthermore, the fixing seat is a solid rectangular parallelepiped, and the four stamping seats are distributed at equal intervals at the bottom of the fixing seat.
[0012] Furthermore, a sliding block is fixedly connected to one side of the fixing seat close to the fixing plate, a sliding rail matched with the sliding block is fixedly installed on the left side of the fixing plate, and the sliding block is slidably connected to the sliding rail.
[0013] Furthermore, the outer diameters of the four punching seats decrease step by step from the left side to the right side of the lower die seat, and the outer diameters of the four punching seats are respectively matched with the inner diameters of the four cavities.
[0014] Furthermore, the fixing plate is a solid cuboid, and a controller is fixedly installed on the left side of the fixing plate.
[0015] Compared with the prior art, the utility model provides a special mold for forming a clamp ring, which has the following
[0016] Beneficial effects:
[0017] 1. The special mold for forming the clamp ring starts the extension and retraction of four electric push rods through the controller. The extension and retraction of the electric push rods drive the connecting block and the push plate to move up and down, so that the push plate pushes the clamp ring body out of the cavity, which is convenient for taking the clamp ring body and avoiding damage to the clamp ring body when discharging the material, thus achieving the advantage of being easy to use.
[0018] 2. The special mold for forming the clamp ring starts the extension and retraction of the hydraulic cylinder through the controller. The extension and retraction of the hydraulic cylinder drives the connecting plate and the fixed seat to move up and down. The fixed seat drives the four stamping seats to move up and down, which is convenient for placing the clamp ring materials of different specifications into the corresponding different diameter cavities for stamping and forming. By setting the slider and the slide rail, the stability of the up and down movement of the four stamping seats is improved, achieving the advantage of strong practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a cross-sectional view of the structure of the utility model;
[0020] Figure 2 For this utility model Figure 1 A is a schematic diagram of the enlarged structure shown;
[0021] Figure 3 It is a structural stereogram of the cavity of the utility model.
[0022] In the figure: 1 base, 2 lower die base, 3 cavity, 4 fixed plate, 5 cross plate, 6 punching seat, 7 unloading mechanism, 71 electric push rod, 72 connecting block, 73 push plate, 8 moving mechanism, 81 hydraulic cylinder, 82 connecting plate, 83 fixed seat, 84 slider, 85 slide rail, 9 controller. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figure 1-3In this embodiment, a special mold for forming a clamp ring includes a base 1, a lower die base 2 fixedly connected to the top of the base 1, four cavities 3 opened inside the lower die base 2, a fixed plate 4 fixedly connected to one side of the top of the base 1, a horizontal plate 5 fixedly connected to the top of the fixed plate 4, and four stamping seats 6 arranged at the bottom of the horizontal plate 5. Four unloading mechanisms 7 are arranged in sequence inside the lower die base 2. The unloading mechanism 7 includes an electric push rod 71 fixedly installed inside the lower die base 2, a connecting block 72 is fixedly connected to the output end of the electric push rod 71, and a push plate 73 is fixedly connected to the top of the connecting block 72. The fixed plate 4 is a solid cuboid, and a controller 9 is fixedly installed on the left side of the fixed plate 4.
[0025] The controller 9 is used to start the extension and retraction of the four electric push rods 71, which drive the connecting block 72 and the pushing plate 73 to move up and down, so that the pushing plate 73 pushes the clamping ring body out of the cavity 3, making it convenient to take the clamping ring body and avoiding damage to the clamping ring body when discharging the material, thereby achieving the advantage of being easy to use.
[0026] The four material discharging mechanisms 7 are evenly spaced and distributed at the bottom of the four cavities 3, and the lower die base 2 is provided with a mounting groove adapted to the electric push rod 71. The outer diameter of the electric push rod 71 is adapted to the inner diameter of the mounting groove.
[0027] Specifically, the four pushing plates 73 are solid circular plates, the outer diameters of the four pushing plates 73 are respectively matched with the inner diameters of the four cavities 3 , and the pushing plates 73 are in contact with the inner bottom wall of the cavity 3 .
[0028] It should be noted that the outer diameters of the four punching seats 6 decrease step by step from the left side to the right side of the lower die seat 2 , and the outer diameters of the four punching seats 6 are respectively matched with the inner diameters of the four cavities 3 .
[0029] In this embodiment, a moving mechanism 8 extending to the bottom of the horizontal plate 5 is provided on the top thereof, and the moving mechanism 8 includes a hydraulic cylinder 81 fixedly installed inside the horizontal plate 5 and extending to the bottom thereof, a connecting plate 82 is fixedly connected to the output end of the hydraulic cylinder 81, and a fixing seat 83 is fixedly connected to the bottom of the connecting plate 82. The hydraulic cylinder 81 is activated to extend and retract by the controller 9, and the hydraulic cylinder 81 extends and retracts to drive the connecting plate 82 and the fixing seat 83 to move up and down, and the fixing seat 83 drives the four stamping seats 6 to move up and down, so as to facilitate placing the raw materials of the clamp rings of different specifications into the corresponding cavities 3 of different diameters for stamping and forming.
[0030] The fixing seat 83 is a solid cuboid, and four punching seats 6 are distributed at the bottom of the fixing seat 83 at equal intervals.
[0031] Specifically, a slider 84 is fixedly connected to one side of the fixed seat 83 near the fixed plate 4, and a slide rail 85 adapted to the slider 84 is fixedly installed on the left side of the fixed plate 4, and the slider 84 is slidably connected to the slide rail 85. By providing the slider 84 and the slide rail 85, the stability of the four stamping seats 6 moving up and down is improved.
[0032] The working principle of the above embodiment is:
[0033] When in use, the hydraulic cylinder 81 is activated to extend and retract through the controller 9, and the extension and retraction of the hydraulic cylinder 81 drives the connecting plate 82 and the fixed seat 83 to move up and down, and the fixed seat 83 drives the four stamping seats 6 to move up and down, so that the clamping ring materials of different specifications can be placed in the corresponding different diameter cavities 3 for stamping and forming processing, and the four electric push rods 71 are activated to extend and retract through the controller 9, and the extension and retraction of the electric push rods 71 drives the connecting block 72 and the pushing plate 73 to move up and down, so that the pushing plate 73 pushes the clamping ring body out of the cavity 3, making it convenient to take the clamping ring body.
[0034] The electrical components appearing in the text are all electrically connected to the controller and the power supply. The control method of the utility model is controlled by the controller. The control circuit of the controller can be realized by simple programming by technicians in this field. The provision of power supply is also common knowledge in this field. The utility model is mainly used to protect mechanical devices, so the utility model will no longer explain the control method and circuit connection in detail. The device is powered by an external power supply.
[0035] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A special mold for forming a clamp ring, characterized in that: The invention comprises a base (1), a lower die base (2) fixedly connected to the top of the base (1), four cavities (3) opened inside the lower die base (2), a fixed plate (4) fixedly connected to one side of the top of the base (1), a transverse plate (5) fixedly connected to the top of the fixed plate (4), and four punching seats (6) arranged at the bottom of the transverse plate (5), wherein four blanking mechanisms (7) are arranged in sequence inside the lower die base (2); The unloading mechanism (7) comprises an electric push rod (71) fixedly mounted inside the lower die base (2); a connecting block (72) is fixedly connected to the output end of the electric push rod (71); and a pushing plate (73) is fixedly connected to the top of the connecting block (72).
2. The special mold for forming a clamp ring according to claim 1, characterized in that: The four material discharge mechanisms (7) are distributed at equal intervals at the bottom of the four cavities (3), and a mounting groove adapted to the electric push rod (71) is provided inside the lower die base (2).
3. The special mold for forming a clamp ring according to claim 1, characterized in that: The four pushing plates (73) are solid circular plates, the outer diameters of the four pushing plates (73) are respectively matched with the inner diameters of the four mould cavities (3), and the pushing plates (73) are in contact with the inner bottom wall of the mould cavity (3).
4. The special mold for forming a clamp ring according to claim 1, characterized in that: A moving mechanism (8) extending to the bottom of the transverse plate (5) is arranged at the top of the transverse plate (5), and the moving mechanism (8) comprises a hydraulic cylinder (81) fixedly mounted inside the transverse plate (5) and extending to the bottom of the transverse plate (5), a connecting plate (82) being fixedly connected to the output end of the hydraulic cylinder (81), and a fixing seat (83) being fixedly connected to the bottom of the connecting plate (82).
5. The special mold for forming a clamp ring according to claim 4, characterized in that: The fixing seat (83) is a solid rectangular parallelepiped, and the four punching seats (6) are distributed at equal intervals on the bottom of the fixing seat (83).
6. The special mold for forming a clamp ring according to claim 5, characterized in that: A sliding block (84) is fixedly connected to one side of the fixing seat (83) close to the fixing plate (4), and a sliding rail (85) adapted to the sliding block (84) is fixedly installed on the left side of the fixing plate (4), and the sliding block (84) and the sliding rail (85) are slidably connected.
7. The special mold for forming a clamp ring according to claim 1, characterized in that: The outer diameters of the four punching seats (6) decrease step by step from the left side to the right side of the lower die seat (2), and the outer diameters of the four punching seats (6) are respectively matched with the inner diameters of the four cavities (3).
8. The special mold for forming a clamp ring according to claim 1, characterized in that: The fixing plate (4) is a solid rectangular parallelepiped, and a controller (9) is fixedly mounted on the left side of the fixing plate (4).
Citation Information
Patent Citations
Special die for forming retainer ring
CN217512679U