Anti-overflow type intelligent casting feeding device

By using high-temperature resistant floating blocks, detection skateboards and detection units in the casting and loading device, combined with the design of the anti-bar tube, the problem of difficult to control the amount of material pouring during the casting process is solved, and precise loading and overflow recovery is achieved. Improved production efficiency and resource utilization.

CN222470695UActive Publication Date: 2025-02-14CHONGQING TAICANG TECH CO LTD
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Patent Information

Application Number
CN202420593927.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-26
Publication Date
2025-02-14
Estimated Expiration
2034-03-26

AI Technical Summary

Technical Problem

In the casting and loading device, due to the troublesome pouring operation, it is difficult to control the amount of material pouring, and excessive amount of material pouring is prone to occur, resulting in waste.

Method used

A type of intelligent casting and loading device for anti-spill material is designed, using a combination of high-temperature resistant floating block, detection skateboard and detection unit. By detecting the height of the material and sending a signal, the loading and dumping motor are controlled for precise operation to prevent spill material. And recycle excess material through an anti-spill pipe.

Benefits of technology

Accurate control of the amount of material pouring is achieved, avoiding spills and waste, and improving the efficiency and resource utilization of the casting process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an anti-overflow intelligent casting and feeding device, relates to the technical field of casting and feeding, and solves the problems that in the process of pouring materials into a feeding device, due to the fact that dumping operation is troublesome, the pouring amount of the materials is difficult to control, the materials are likely to be excessive in the dumping process and the like. And the problem of material waste caused by excessive material pouring of the casting feeding device is solved. The utility model discloses an anti-overflow type intelligent casting feeding device. A feeding barrel is arranged at the top of a fixed base in a sliding manner; through cooperation of a high-temperature-resistant floating block, a detection sliding plate and a detection unit, the height of materials can be well judged, when an external control device receives a signal, the external control device can control a feeding motor and a dumping motor to carry out feeding operation, otherwise, if the external control device does not receive the signal, the device cannot be controlled to be started, and the device is prevented from falling off. And therefore, the phenomenon of material overflow of the feeding device is avoided.
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Description

Technical Field

[0001] The utility model belongs to the technical field of casting and feeding, and more specifically, particularly relates to an anti-overflow type intelligent casting and feeding device. Background Art

[0002] The anti-overflow intelligent casting feeding device is a device used in industrial production, which is mainly used to accurately control the feeding of materials during the casting process to prevent overflow and waste.

[0003] During the use of the casting feeding device, it is usually necessary to pour the melted material into the feeding device and then perform the casting process. However, in the process of pouring the material into the feeding device, since the pouring operation is more troublesome, it is also difficult to control the pouring amount of the material. It is easy to over-pour during pouring, resulting in excessive material pouring in the casting feeding device, causing waste of material. Utility Model Content

[0004] The disclosed embodiments relate to an anti-overflow intelligent casting feeding device, so as to solve the problem raised in the above-mentioned background technology that in the process of pouring materials into the feeding device, the pouring operation is rather cumbersome, and therefore it is difficult to control the pouring amount of materials, and excessive pouring is prone to occur, resulting in excessive material dumping in the casting feeding device, causing waste of materials.

[0005] The purpose and effect of the anti-overflow type intelligent casting feeding device of the utility model are achieved by the following specific technical means:

[0006] According to a first aspect of the present disclosure, an anti-overflow intelligent casting feeding device is provided, comprising: a fixed base, the fixed base is shaped like a square seat structure; a feeding barrel is slidably arranged on the top of the fixed base; the fixed base also comprises: a support seat, the support seat is shaped like an L-shaped seat structure, and the support seat is integrally arranged on the top of the fixed base; a mounting plate, the mounting plate is shaped like a square plate structure, and the mounting plate is fixedly arranged in the middle of the top of the support seat; a limiting slide rod, the limiting slide rod is shaped like a round rod structure, and the number of the limiting slide rods is set to two groups, and the limiting slide rods are symmetrically installed on one side of the support seat.

[0007] As a preferred solution of the utility model, the fixed base also includes: a feeding motor, which is installed on one side of the mounting plate; a feeding screw, which is rotatably arranged in the middle of one side of the support seat; a transmission connection between the rotating shaft of the feeding motor and the top of the feeding screw; a feeding sliding frame, which is slidably arranged on one side of the support seat; and a threaded connection between the feeding screw and the middle of the feeding sliding frame.

[0008] As a preferred solution of the utility model, the fixed base also includes: a limit head, which is shaped like an arc-shaped head structure, and the number of the limit heads is set to two groups, and the limit heads are symmetrically fixed on both sides of the feeding sliding frame; the limit head is slidingly connected to the limiting slide bar; the tipping motor is installed on the side of one end of the feeding sliding frame; the recycling box, which is shaped like a square box structure, and the recycling box is installed on the top of the fixed base.

[0009] As a preferred solution of the utility model, the loading barrel also includes: a connecting side seat, which is shaped like a circular seat structure design, and the number of the connecting side seats is set to two groups, and the connecting side seats are symmetrically arranged on both sides of the loading barrel; a transmission shaft, which is shaped like a circular shaft structure design, and the transmission shaft is fixedly arranged on one side of the connecting side seat; a transmission connection between the transmission shaft and the rotating shaft of the tilting motor; an anti-overflow pipe, which is shaped like an L-shaped high-temperature resistant pipe structure design, and the anti-overflow pipe is installed on the rear side of the loading barrel; the anti-overflow pipe is connected to the top of the loading barrel.

[0010] As a preferred solution of the utility model, the loading barrel also includes: a detection bracket, which is in the shape of an L-shaped frame structure design, and the number of the detection brackets is set to two groups, and the detection brackets are symmetrically fixed at the rear of the top of the loading barrel; a mounting frame, which is installed between the two groups of detection brackets; a detection unit, which is installed inside the mounting frame, and the detection unit is electrically connected to an external control device.

[0011] As a preferred solution of the utility model, the loading barrel also includes: a detection slide, which is formed in a rectangular plate structure design, one side of the detection slide is in an arc-shaped structure design, and the detection slide is slidably arranged on the upper inner side of the loading barrel; a high-temperature resistant floating block, which is shaped like a square block structure design, and the number of the high-temperature resistant floating blocks is set in two groups, and the high-temperature resistant floating blocks are symmetrically installed at the bottom of the detection slide; a limiting column, which is shaped like a circular column structure design, and the number of the limiting columns is set in two groups, and the limiting columns are symmetrically fixed on the top of the high-temperature resistant floating block; the limiting column is slidably connected to the detection bracket; a touch block, which is shaped like a circular block structure design, and the touch block is integrally arranged in the middle of the top of the detection slide.

[0012] Compared with the prior art, the utility model has the following beneficial effects:

[0013] Through the cooperation between the high temperature resistant floating block, the detection slide plate and the detection unit, the height of the material can be well judged. When the material reaches the specified height, the touch block on the top of the detection slide plate touches the detection unit, and the detection unit will send a signal to the external control device. After the external control device receives the signal, it will control the feeding motor and the dumping motor to perform the feeding operation. On the contrary, if the external control device does not receive the signal, it will not control the device to start, thereby ensuring that the feeding device will not overflow.

[0014] By setting up an anti-overflow pipe, excess material can be recycled. When the material exceeds the specified height, the detection slide will release the obstruction of the anti-overflow pipe, allowing the excess material to flow through the anti-overflow pipe into the recovery box for recycling, thereby effectively reducing material waste. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of a fixed base of the utility model.

[0016] Figure 2 It is a schematic diagram of the structure of the loading barrel of the utility model.

[0017] Figure 3 It is a schematic diagram of the detection bracket structure of the utility model.

[0018] Figure 4 It is a schematic diagram of the detection unit structure of the utility model.

[0019] Figure 5 It is a schematic diagram of the detection slide structure of the utility model.

[0020] Figure 6 It is a schematic diagram of the overall axial side stereoscopic structure of the utility model.

[0021] In the figure, the corresponding relationship between the component names and the figure numbers is as follows:

[0022] 1. Fixed base; 101. Support seat; 102. Mounting plate; 103. Limiting slide bar; 104. Feeding motor; 105. Feeding screw; 106. Feeding slide frame; 107. Limiting head; 108. Tipping motor; 109. Recovery box; 2. Feeding barrel; 201. Connecting side seat; 202. Transmission shaft; 203. Anti-overflow pipe; 204. Detection bracket; 205. Mounting frame; 206. Detection unit; 207. Detection slide plate; 208. High temperature resistant floating block; 209. Limiting column; 210. Trigger block. DETAILED DESCRIPTION

[0023] The following is a detailed description of the implementation of the present utility model in conjunction with the accompanying drawings and embodiments.

[0024] Embodiment 1: As shown in the attached Figure 1 To Attachment Figure 6 As shown:

[0025] The utility model provides an anti-overflow type intelligent casting feeding device, comprising: a fixed base 1, the fixed base 1 is in the shape of a square seat structure design; a feeding cylinder 2 is slidably arranged on the top of the fixed base 1; the fixed base 1 also comprises: a support base 101, the support base 101 is in the shape of an L-shaped seat structure design, and the support base 101 is integrally arranged on the top of the fixed base 1; a mounting plate 102, the mounting plate 102 is in the shape of a square plate structure design, and the mounting plate 102 is fixedly arranged in the middle of the top of the support base 101; a limiting slide bar 103, the limiting slide bar 103 is in the shape of a round rod structure design, and the number of the limiting slide bars 103 is set to two groups, and the limiting slide bars 103 are symmetrically installed on one side of the support base 101; a feeding motor 104, the feeding motor 104 is installed on one side of the mounting plate 102; a feeding screw 105 , the feeding screw 105 is rotatably arranged in the middle of one side of the support seat 101; the rotating shaft of the feeding motor 104 is transmission-connected to the top of the feeding screw 105; the feeding sliding frame 106, the feeding sliding frame 106 is slidably arranged on one side of the support seat 101; the feeding screw 105 is threadedly connected with the middle of the feeding sliding frame 106; the limit head 107, the shape of the limit head 107 is an arc-shaped head structure design, and the number of the limit heads 107 is set to two groups, and the limit heads 107 are symmetrically fixed on both sides of the feeding sliding frame 106; the limit heads 107 are slidingly connected to the limiting slide bar 103; the tipping motor 108, the tipping motor 108 is installed on the side of one end of the feeding sliding frame 106; the recycling box 109, the shape of the recycling box 109 is a square box structure design, and the recycling box 109 is installed on the top of the fixed base 1.

[0026] Among them, the loading barrel 2 also includes: a connecting side seat 201, the connecting side seat 201 is shaped like a circular seat structure design, and the number of the connecting side seats 201 is set to two groups, and the connecting side seats 201 are symmetrically arranged on both sides of the loading barrel 2; a transmission shaft 202, the transmission shaft 202 is shaped like a circular shaft structure design, and the transmission shaft 202 is fixedly arranged on one side of the connecting side seat 201; the transmission shaft 202 is connected to the rotating shaft of the tipping motor 108; the anti-overflow pipe 203, the anti-overflow pipe 203 is shaped like an L-shaped high-temperature resistant pipe structure design, and the anti-overflow pipe 203 is installed on the rear side of the loading barrel 2; the anti-overflow pipe 203 is connected to the top of the loading barrel 2.

[0027] Specific usage and function of this embodiment: During the use of the casting feeding device, the material is poured into the feeding barrel 2 and then the feeding motor 104 is started. The feeding motor 104 will drive the feeding screw 105 to rotate, and the feeding screw 105 will drive the feeding barrel 2 to move upward through the feeding slide frame 106. When the feeding barrel 2 reaches a suitable height, the tipping motor 108 is used. The tipping motor 108 drives the feeding barrel 2 through the transmission shaft 202, and the feeding barrel 2 will tilt to tip the material to complete the feeding operation.

[0028] Embodiment 2, based on embodiment 1, as Figure 2 - Figure 5 As shown, on the basis of the first embodiment, an anti-overflow type intelligent casting feeding device also includes: the feeding barrel 2 also includes: a detection bracket 204, the shape of the detection bracket 204 is an L-shaped frame structure design, and the number of the detection bracket 204 is set to two groups, and the detection bracket 204 is symmetrically fixedly arranged at the top rear of the feeding barrel 2; a mounting frame 205, the mounting frame 205 is installed between the two groups of detection brackets 204; a detection unit 206, the detection unit 206 is installed inside the mounting frame 205, and the detection unit 206 is electrically connected to an external control device; a detection slide 207, the shape of the detection slide 207 is a rectangular plate structure design, and one side of the detection slide 207 is an arc-shaped structure design, And the detection slide plate 207 is slidably set on the upper inner side of the loading barrel 2; the high temperature resistant floating block 208, the high temperature resistant floating block 208 is shaped like a square block structure design, and the number of the high temperature resistant floating blocks 208 is set to two groups, and the high temperature resistant floating blocks 208 are symmetrically installed and set at the bottom of the detection slide plate 207; the limiting column 209, the limiting column 209 is shaped like a circular column structure design, and the number of the limiting columns 209 is set to two groups, and the limiting columns 209 are symmetrically fixed on the top of the high temperature resistant floating block 208; the limiting column 209 is slidably connected to the detection bracket 204; the trigger block 210, the trigger block 210 is shaped like a circular block structure design, and the trigger block 210 is integrally set in the middle of the top of the detection slide plate 207.

[0029] The working principle of this embodiment is as follows: when the material is poured into the loading barrel 2, the high temperature resistant floating block 208 will move along with the height of the material. At this time, the high temperature resistant floating block 208 will drive the detection slide 207 to move. When the material reaches the specified height, the trigger block 210 on the top of the detection slide 207 will touch the detection unit 206. The detection unit 206 will send a signal to the external control device. After the external control device receives the signal, it will control the loading motor 104 and the dumping motor 108 to perform the loading operation.

[0030] Moreover, when the material reaches a specified height, the detection slide plate 207 will release the obstruction to the overflow prevention tube 203, so that the excess material can flow into the recovery box 109 through the overflow prevention tube 203.

Claims

1. An anti-overflow intelligent casting feeding device, comprising: A fixed base, the shape of which is a square seat structure design; it is characterized in that a loading barrel is slidably arranged on the top of the fixed base; the fixed base also includes: a support seat, the shape of which is an L-shaped seat structure design, and the support seat is integrally arranged on the top of the fixed base; a mounting plate, the shape of which is a square plate structure design, and the mounting plate is fixedly arranged in the middle of the top of the support seat; a limiting slide rod, the shape of which is a round rod structure design, and the number of limiting slide rods is set to two groups, and the limiting slide rods are symmetrically installed on one side of the support seat.

2. The anti-overflow intelligent casting feeding device according to claim 1, characterized in that: The fixed base also includes: a feeding motor, which is installed on one side of the mounting plate; a feeding screw, which is rotatably arranged in the middle of one side of the support base; a transmission connection between the rotating shaft of the feeding motor and the top of the feeding screw; a feeding sliding frame, which is slidably arranged on one side of the support base; and a threaded connection between the feeding screw and the middle of the feeding sliding frame.

3. The anti-overflow intelligent casting feeding device according to claim 2, characterized in that: The fixed base also includes: a limit head, which is shaped like an arc-shaped head structure, and the number of the limit heads is set to two groups, and the limit heads are symmetrically fixed on both sides of the feeding sliding frame; the limit head is slidably connected to the limiting slide bar; the tipping motor is installed on the side of one end of the feeding sliding frame; and a recycling box, which is shaped like a square box structure and is installed on the top of the fixed base.

4. The anti-overflow intelligent casting feeding device according to claim 1, characterized in that: The loading barrel also includes: a connecting side seat, which is shaped like a circular seat structure design, and the number of the connecting side seats is set to two groups, and the connecting side seats are symmetrically and integrally arranged on both sides of the loading barrel; a transmission shaft, which is shaped like a circular shaft structure design, and the transmission shaft is fixedly arranged on one side of the connecting side seat; a transmission connection between the transmission shaft and the rotating shaft of the tilting motor; an anti-overflow pipe, which is shaped like an L-shaped high-temperature resistant pipe structure design, and the anti-overflow pipe is installed on the rear side of the loading barrel; the anti-overflow pipe is connected to the top of the loading barrel.

5. The anti-overflow intelligent casting feeding device according to claim 4, characterized in that: The loading barrel also includes: a detection bracket, which is designed as an L-shaped frame structure, and the number of the detection brackets is set to two groups, and the detection brackets are symmetrically fixed at the rear of the top of the loading barrel; a mounting frame, which is installed between the two groups of detection brackets; a detection unit, which is installed inside the mounting frame, and the detection unit is electrically connected to an external control device.

6. The anti-overflow intelligent casting feeding device according to claim 5, characterized in that: The loading barrel also includes: a detection slide plate, which is shaped like a rectangular plate structure, one side of the detection slide plate is designed in an arc-shaped structure, and the detection slide plate is slidably arranged on the upper inner side of the loading barrel; a high-temperature resistant floating block, which is shaped like a square block structure, and the number of the high-temperature resistant floating blocks is set in two groups, and the high-temperature resistant floating blocks are symmetrically installed at the bottom of the detection slide plate; a limiting column, which is shaped like a circular column structure, and the number of the limiting columns is set in two groups, and the limiting columns are symmetrically fixed on the top of the high-temperature resistant floating block; the limiting column is slidably connected to the detection bracket; a touch block, which is shaped like a circular block structure, and the touch block is integrally arranged in the middle of the top of the detection slide plate.