Small horizontal lathe for machining shaft parts

By using a servo motor-driven reciprocating screw system and a pressure head cleaning system on a small horizontal lathe, combined with the wind curtain formed by the air curtain machine, the problems of high-temperature debris splashing and turning tool deformation in shaft parts processing are solved, and the problem of high-temperature debris is realized. Higher processing accuracy and worker safety protection.

CN222470728UActive Publication Date: 2025-02-14ANHUI CHIZHOU WEISS ELECTROMECHANICAL
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Patent Information

Application Number
CN202420082583.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-13
Publication Date
2025-02-14
Estimated Expiration
2034-01-13

AI Technical Summary

Technical Problem

During the processing of shaft parts, the high-temperature debris splashes during cutting endanger workers' health. The turning tool works for a long time and causes too high temperatures, which are prone to deformation, and the debris sticks to the cutting head, reducing the processing accuracy.

Method used

A small horizontal lathe was designed, using a servo motor-driven reciprocating screw system to drive the blade body to move, and the air pressure is generated by the air pressure head to clean and cool the blade head. At the same time, the air curtain is used to form a wind curtain to block splashing. shaved.

Benefits of technology

It effectively prevents debris from splashing, reduces the working temperature of the turning tool, avoids deformation and bonding problems, improves the processing accuracy of parts, and protects workers' safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of machine tool equipment, and discloses a small horizontal lathe for machining shaft parts, which comprises a lathe body triangular track, a servo motor and a turning tool rest, a sliding groove is arranged on the upper end face of the turning tool rest, and the upper end face of the turning tool rest is connected with a rotating handle sleeve in a sliding mode. The upper end of the rotating handle sleeve is rotationally connected with a handle, a threaded hole is formed in the center of the rotating handle sleeve, the rotating handle sleeve is connected with a rotating rod in a meshed mode, a tool hole is formed in the side wall of the turning tool rest, and the servo motor is started and drives the tool body to move through the reciprocating lead screw, the lead screw sleeve and the rotating rod. Meanwhile, the air pressure head continuously discharges air, the air pressure groove is blocked by the tool body, so that the pressure in the air pressure groove is continuously increased, when the tool bit passes through the air pressure groove, the air pressure is sprayed out, the tool bit is cleaned and cooled, the working temperature of the tool bit is reduced, deformation of the turning tool is avoided, chippings are prevented from being bonded to the tool bit during machining, and the machining precision of parts is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of machine tool equipment, in particular to a small horizontal lathe for machining shaft parts. Background Art

[0002] Ordinary lathes are horizontal lathes that can process various types of workpieces such as shafts, disks, rings, etc. in various processes. They are often used to process internal and external rotating surfaces, end faces, and various internal and external threads of workpieces. With corresponding tools and accessories, they can also perform drilling, reaming, tapping, knurling, etc. Ordinary lathes are the most widely used type of lathes, accounting for about 65% of the total number of lathes. Because their spindles are placed horizontally, they are called horizontal lathes.

[0003] At present, small horizontal lathes for shaft parts are usually processed manually. Lathes usually process parts by cutting. Extremely high heat is generated between the turning tool and the part during cutting. Most of the heat on the part will be taken away by the generated debris. However, the debris splashes everywhere during processing. When the debris with extremely high temperature comes into contact with the staff, it will cause harm to the staff. In addition, due to the long-term working of the turning tool and the high temperature, the turning tool is easily deformed and the tool head often sticks to the debris during processing, resulting in reduced processing accuracy of the parts. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a small horizontal lathe for processing shaft parts, which has the advantages of preventing debris from splashing and cooling and cleaning the tool head, and solves the problem of extremely high heat generated between the turning tool and the part during cutting. Most of the heat on the part will be taken away by the generated debris, but the debris will splash everywhere during processing. When the debris with extremely high temperature comes into contact with the staff, it will cause harm to the staff. In addition, due to the long-term working of the turning tool and the high temperature, the turning tool is easily deformed and the tool head often sticks to the debris during processing, resulting in reduced processing accuracy of the parts.

[0005] The utility model provides the following technical scheme: it comprises a bed triangular rail and a turning tool holder, the upper end surface of the turning tool holder is provided with a sliding groove, the upper end surface of the turning tool holder is slidably connected with a rotating handle sleeve, the upper end of the rotating handle sleeve is rotatably connected with a handle, a threaded hole is arranged at the center of the rotating handle sleeve, the rotating handle sleeve is meshedly connected with a rotating rod, a tool hole is provided on the side wall of the turning tool holder, the upper end of the tool hole is communicated with the sliding groove, the lower end of the handle is fixedly connected with the rotating rod, and the lower part of the rotating rod passes through a reciprocating wire. The side wall of the lever, a screw sleeve is fixedly inserted into the lower part of the rotating rod, the servo motor is rotatably connected to the side wall of the tool holder, the output end of the servo motor is fixedly connected to a reciprocating screw, the reciprocating screw is rotatably connected to the inner wall of the sliding groove, the screw sleeve is meshingly connected to the reciprocating screw, a tool sleeve is fixedly connected to the side wall of the tool holder, an air pressure groove is opened on the inner wall of the tool sleeve, an air pressure head is fixedly connected to the inner wall of the air pressure groove, a blade body is arranged in the tool hole, and a blade head is arranged at the left end of the blade body.

[0006] Preferably, the upper end surface of the triangular track of the bed is rotatably connected to an angle adjustment disk, the upper end surface of the angle adjustment disk is fixedly connected to a support block, the upper end surface of the support block is fixedly connected to a tool holder base, the tool holder is fixedly connected to the upper end surface of the tool holder base, the left end of the triangular track of the bed is fixedly connected to a spindle box, a three-jaw chuck is rotatably connected to the side wall of the spindle box, a limiting rod is symmetrically fixedly connected to the side wall of the spindle box, a connecting plate is fixedly linked to the side wall of the limiting rod, the upper end of the connecting plate is fixedly connected to a fan, the lower end of the connecting plate is fixedly connected to an air curtain machine, an air exchange pipe is fixedly connected to the inner wall of the air curtain machine, and the upper end of the air exchange pipe passes through the side wall of the connecting plate.

[0007] Preferably, the upper end surface of the tool holder base is fixedly connected to a fixed block, the lower end of the servo motor is fixedly connected to the upper end surface of the fixed block, the servo motor plays a supporting role, a debris hole is opened at the lower end of the bed triangular track, a collection box is arranged below the debris hole, the lower end surface of the bed triangular track is fixedly connected to a base frame, two support rods are inserted on the side walls of the base frame, and the collection box is arranged at the upper end of the support rod.

[0008] Preferably, an extrusion groove is provided on the side wall of the blade body, and the lower end of the rotating rod passes through the sliding groove and abuts against the extrusion groove.

[0009] Preferably, the rotating rod is slidably connected to the inner wall of the sliding groove.

[0010] Compared with the prior art, the utility model has the following beneficial effects:

[0011] 1. By starting the servo motor, the servo motor drives the blade to move through the reciprocating screw, screw sleeve and rotating rod, and the air pressure head continuously discharges air. Since the blade blocks the air pressure groove, the pressure in the air pressure groove continues to increase. When the blade passes through the air pressure groove, the air pressure is ejected to clean and cool the blade, thereby reducing the working temperature of the blade, avoiding deformation of the turning tool and adhesion of debris to the blade during processing, and improving the processing accuracy of parts.

[0012] 2. The shaft parts are clamped by a three-jaw chuck. The stepper motor in the spindle box drives the three-jaw chuck to rotate and starts the fan. The fan drives the blades in the air curtain to rotate at high speed, forming a transparent wind curtain to prevent flying debris from flying everywhere, avoiding the contact of extremely high temperature debris with the staff, and protecting the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic diagram of the front three-dimensional structure of the utility model;

[0014] Figure 2 This is a schematic diagram of the three-dimensional structure of the door of the utility model;

[0015] Figure 3 This is a schematic diagram of the front structure of the utility model;

[0016] Figure 4 This is an enlarged structural diagram of point A of the utility model.

[0017] In the figure: 1. Spindle box; 2. Claw chuck; 3. Limit rod; 4. Ventilation duct; 5. Air curtain machine; 6. Fan; 7. Blade; 8. Rotating handle; 9. Tool holder; 10. Servo motor; 11. Bed triangular track; 12. Base frame; 13. Collection box; 14. Angle adjustment; 15. Tool sleeve; 16. Rotating rod; 17. Fixed block; 18. Screw sleeve; 19. Air pressure head; 20. Reciprocating screw; 21. Handle; 22. Tool head. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] See also Figure 1-Figure 4, including a bed triangular track 11 and a turning tool holder 9, a sliding groove is provided on the upper end surface of the turning tool holder 9, a rotating handle sleeve 8 is slidably connected to the upper end surface of the turning tool holder 9, a handle 21 is rotatably connected to the upper end of the rotating handle sleeve 8, a threaded hole is provided at the center of the rotating handle sleeve 8, and the rotating handle sleeve 8 is meshedly connected to a rotating rod 16, a tool hole is provided on the side wall of the turning tool holder 9, the upper end of the tool hole is connected to the sliding groove, the lower end of the handle 21 is fixedly connected to the rotating rod 16, the lower part of the rotating rod 16 passes through the side wall of the reciprocating screw 20, and the lower part of the rotating rod 16 is fixedly inserted with a screw sleeve 18, the servo motor 10 is rotatably connected to the side wall of the turning tool holder 9, the output end of the servo motor 10 is fixedly connected to the reciprocating screw 20, the reciprocating screw 20 is rotatably connected to the inner wall of the sliding groove, the screw sleeve 18 is meshedly connected to the reciprocating screw 20, and the turning A turning tool sleeve 15 is fixedly connected to the side wall of the tool holder 9, an air pressure groove is opened on the inner wall of the turning tool sleeve 15, an air pressure head 19 is fixedly connected to the inner wall of the air pressure groove, a blade body 7 is arranged in the tool hole, and a cutter head 22 is arranged at the left end of the blade body 7. At the end of each processing or when the cutter head is bonded with debris, the servo motor 10 is started, and the servo motor 10 drives the screw sleeve 18 to move through the reciprocating screw 20, and the screw sleeve 18 drives the rotating rod 16 to move, and the rotating rod 16 drives the blade body 7 to move. At the same time, the air pressure head 19 continuously discharges air. Since the blade body 7 blocks the air pressure groove, the pressure in the air pressure groove continuously increases. When the cutter head 22 passes through the air pressure groove, the air pressure is ejected to clean and cool the cutter head 22, thereby reducing the working temperature of the cutter head, avoiding deformation of the turning tool and adhesion of debris to the cutter head during processing, and improving the processing accuracy of parts;

[0020] The upper end surface of the triangular track 11 of the bed is rotatably connected with an angle adjustment disk 14, the upper end surface of the angle adjustment disk 14 is fixedly connected with a support block, the upper end surface of the support block is fixedly connected with a turning tool holder base, and the turning tool holder 9 is fixedly connected to the upper end surface of the turning tool holder base, the left end of the triangular track 11 of the bed is fixedly connected with a spindle box 1, and a three-jaw chuck 2 is rotatably connected to the side wall of the spindle box 1, and a limit rod 3 is symmetrically fixedly connected to the side wall of the spindle box 1, and a connecting plate is fixedly connected to the side wall of the limit rod 3, and a fan 6 is fixedly connected to the upper end of the connecting plate, and an air curtain machine 5 is fixedly connected to the lower end of the connecting plate. An air exchange pipe 4 is fixedly connected to the inner wall of the air curtain machine 5, and the upper end of the air exchange pipe 4 penetrates the side wall of the connecting plate, and the fan 6 drives the blades in the air curtain machine 5 to rotate at a high speed to form a transparent wind curtain, which prevents flying debris from splashing everywhere, avoids the contact of extremely high temperature debris with the staff, and protects the staff. The upper end surface is fixedly connected with a fixing block 17, and the lower end of the servo motor 10 is fixedly connected to the upper end surface of the fixing block 17, and the servo motor 10 plays a supporting role. A debris hole is provided at the lower end of the bed triangular track 11, and a collection box 13 is arranged below the debris hole. The lower end surface of the bed triangular track 11 is fixedly connected with a base frame 12, and two support rods are inserted on the side wall of the base frame 12. The collection box 13 is arranged at the upper end of the support rod. The debris is concentrated within a certain range through the air curtain machine 5, and the remaining debris enters the collection box 13 through the debris hole for recycling, which saves resources and reduces the frequency of cleaning the lathe by the staff during processing. An extrusion groove is provided on the side wall of the blade 7, and the lower end of the rotating rod 16 passes through the sliding groove and abuts against the extrusion groove. The extrusion groove is arranged to prevent slipping during part processing and movement of the blade 7. The rotating rod 16 is slidably connected to the inner wall of the sliding groove, and the sliding groove plays a limiting role.

[0021] Working principle: When the device is working, the three-jaw chuck 2 is used to clamp the shaft parts, and the stepper motor in the spindle box 1 drives the three-jaw chuck 2 to rotate, and the fan 6 is started. The fan 6 drives the blades in the air curtain machine 5 to rotate at high speed, forming a transparent wind curtain, which prevents flying debris from flying around, avoids the debris with extremely high temperature from contacting the staff, and protects the staff;

[0022] The support plate is moved for processing. At the end of each processing or when the tool head is stuck with debris, the servo motor 10 is started. The servo motor 10 drives the screw sleeve 18 to move through the reciprocating screw 20, the screw sleeve 18 drives the rotating rod 16 to move, and the rotating rod 16 drives the blade 7 to move. At the same time, the air pressure head 19 continuously discharges air. Since the blade 7 blocks the air pressure groove, the pressure in the air pressure groove continues to increase. When the tool head 22 passes through the air pressure groove, the air pressure is ejected to clean and cool the tool head 22, thereby reducing the working temperature of the tool head, avoiding deformation of the turning tool and adhesion of debris to the tool head during processing, and improving the processing accuracy of parts.

Claims

1. A small horizontal lathe for machining shaft parts, comprising a bed triangular track (11), a servo motor (10) and a tool rest (9), characterized in that: The upper end surface of the tool holder (9) is provided with a sliding groove, the upper end surface of the tool holder (9) is slidably connected with a rotating handle sleeve (8), the upper end of the rotating handle sleeve (8) is rotatably connected with a handle (21), a threaded hole is provided at the center of the rotating handle sleeve (8), the rotating handle sleeve (8) is meshingly connected with a rotating rod (16), a tool hole is provided on the side wall of the tool holder (9), the upper end of the tool hole is connected with the sliding groove, the lower end of the handle (21) is fixedly connected with the rotating rod (16), the lower part of the rotating rod (16) passes through the side wall of the reciprocating screw (20), and the lower part of the rotating rod (16) is fixedly inserted into the side wall of the reciprocating screw (20). A lead screw sleeve (18) is provided, the servo motor (10) is rotatably connected to the side wall of the tool holder (9), the output end of the servo motor (10) is fixedly connected to a reciprocating lead screw (20), the reciprocating lead screw (20) is rotatably connected to the inner wall of the sliding groove, the lead screw sleeve (18) is meshingly connected to the reciprocating lead screw (20), a tool sleeve (15) is fixedly connected to the side wall of the tool holder (9), an air pressure groove is provided on the inner wall of the tool sleeve (15), an air pressure head (19) is fixedly connected to the inner wall of the air pressure groove, a blade body (7) is provided in the blade hole, and a blade head (22) is provided at the left end of the blade body (7).

2. A small horizontal lathe for machining shaft parts according to claim 1, characterized in that: The upper end surface of the bed triangular track (11) is rotatably connected to an angle adjustment disk (14), the upper end surface of the angle adjustment disk (14) is fixedly connected to a support block, the upper end surface of the support block is fixedly connected to a tool holder base, the tool holder (9) is fixedly connected to the upper end surface of the tool holder base, the left end of the bed triangular track (11) is fixedly connected to a spindle box (1), the side wall of the spindle box (1) is rotatably connected to a three-jaw chuck (2), the side wall of the spindle box (1) is symmetrically fixedly connected to a limit rod (3), the side wall of the limit rod (3) is fixedly linked to a connecting plate, the upper end of the connecting plate is fixedly connected to a fan (6), the lower end of the connecting plate is fixedly connected to an air curtain machine (5), the inner wall of the air curtain machine (5) is fixedly connected to an air exchange pipe (4), the upper end of the air exchange pipe (4) passes through the side wall of the connecting plate.

3. The small horizontal lathe for machining shaft parts according to claim 1, characterized in that: The upper end surface of the tool holder base is fixedly connected to a fixing block (17), the lower end of the servo motor (10) is fixedly connected to the upper end surface of the fixing block (17), the lower end of the bed triangular track (11) is provided with a debris hole, a collection box (13) is arranged below the debris hole, the lower end surface of the bed triangular track (11) is fixedly connected to a base frame (12), two support rods are inserted into the side wall of the base frame (12), and the collection box (13) is arranged at the upper end of the support rod.

4. The small horizontal lathe for machining shaft parts according to claim 1, characterized in that: An extrusion groove is provided on the side wall of the blade body (7), and the lower end of the rotating rod (16) passes through the sliding groove and abuts against the extrusion groove.

5. The small horizontal lathe for machining shaft parts according to claim 1, characterized in that: The rotating rod (16) is slidably connected in the inner wall of the sliding groove.

Citation Information

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