Multi-station electrode machining equipment
By designing multi-station electrode processing equipment, using jaw chucks and mobile processing mechanisms, the problem of low machining efficiency of traditional machine tools is solved, and efficient processing of workpieces of multiple workstations is achieved.
Patent Information
- Application Number
- CN202420454174.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-09
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-03-09
AI Technical Summary
In the process of electrode processing, traditional machine tools can only complete one process at a time, and need to be frequently clamped and disassembled, resulting in low processing efficiency.
Design a multi-station electrode processing equipment, by setting multiple stations and corresponding processing mechanisms on the machine, clamping the workpieces with a jaw chuck, and the processing mechanism on the support plate is moved to each station for processing. Improve processing efficiency.
The workpieces on multiple stations are processed in sequence, which significantly improves the processing efficiency of the electrodes and reduces the frequency of workpiece clamping and disassembly.
Smart Images
Figure CN222470787U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of machine tool processing equipment, in particular to a multi-station electrode processing equipment. Background Art
[0002] Machine tool processing refers to the process of using a machine tool to ensure the relative motion relationship between the tool and the fixture, and using the tool to process the workpiece installed on the fixture. In the production and processing of electrodes, it is often necessary to drill holes in the electrodes through machine tools.
[0003] Conventional machine tools in the prior art can only complete one process at a time, and need to repeatedly clamp and disassemble the workpiece at a single station, resulting in low electrode processing efficiency. Utility Model Content
[0004] The present application provides a multi-station electrode processing device, which can process workpieces at multiple stations in sequence, thereby improving the processing efficiency of the workpieces.
[0005] The present application provides a multi-station electrode processing device, which adopts the following technical solution:
[0006] A multi-station electrode processing equipment comprises a machine platform; a processing table is arranged on the machine platform; a group of clamping chucks are installed on the top surface of the processing table; the clamping chucks can clamp the workpiece; a support plate is slidably arranged on the top surface of the machine platform; a processing mechanism that can process the workpiece is slidably arranged on the support plate at a position corresponding to the processing table; a first pushing component that can push the support plate to move along the width direction of the machine platform is arranged on the machine platform; a second pushing component that can push the processing mechanism to move along the length direction of the machine platform is arranged on the support plate.
[0007] By adopting the above technical solution, when processing the workpieces, a group of workpieces are clamped and fixed by a group of clamping claws and chucks respectively, and the workpieces on one station are processed by the processing mechanism arranged on the support plate. After the processing is completed, the processing mechanism is prompted to move to another station to process another workpiece through the cooperation of the first pushing component and the second pushing component, thereby realizing the processing of workpieces on multiple stations in sequence and improving the processing efficiency of the workpieces.
[0008] Preferably, the processing mechanism includes a first electric push rod and a motor; the first electric push rod is slidably arranged on the support plate at a position corresponding to the processing table, and the output end of the first electric push rod is fixedly connected to a pad; the motor is installed on the bottom surface of the pad, and the output end of the motor is coaxially fixedly connected to a drill bit for drilling holes in the workpiece.
[0009] By adopting the above technical solution, when the drill bit moves to the specified position, the motor is started to drive the drill bit to rotate, and the pad is driven to gradually move downward by the first electric push rod, so that the drill bit contacts the workpiece and drills the workpiece. After the drilling work is completed, the first electric push rod drives the drill bit to move up to the initial position, thereby conveniently realizing the drilling work of the workpiece at one workstation.
[0010] Preferably, the first pushing assembly includes a fixed block and a second electric push rod; the fixed block is fixedly connected to the top surface of the machine platform, and a slide groove arranged along the width direction of the machine platform is opened on the top surface of the fixed block; a first slider is slidably connected to the inner side wall of the slide groove; the bottom end of the support plate is fixedly connected to the top surface of the first slider; the second electric push rod is installed on the outer side wall of one end of the fixed block, and the output end of the second electric push rod extends into the slide groove and is fixedly connected to the side wall of the first slider, and the second electric push rod can push the first slider to move along the width direction of the machine platform.
[0011] By adopting the above technical solution, the second electric push rod is started to drive the first slider to move along the inner wall of the slide groove. During the sliding process of the first slider, the support plate and the drill bit are driven to move, thereby changing the position of the drill bit, thereby conveniently realizing the movement of the drill bit along the width direction of the machine.
[0012] Preferably, a through opening arranged along the length direction of the machine is opened on the support plate at a position corresponding to the processing table; the second pushing assembly includes a second slider and a third electric push rod; the second slider is slidably connected to the inner side wall of the through opening; the first electric push rod is installed on the second slider; the third electric push rod is installed on the support plate, the output end of the third electric push rod is fixedly connected to the side wall of the second slider, and the third electric push rod can push the second slider to move along the length direction of the machine.
[0013] By adopting the above technical solution, the third electric push rod is started to drive the second slider to slide along the inner wall of the opening. During the sliding process of the second slider, the drill bit is driven to move, the position of the drill bit is changed, and the movement of the drill bit along the length direction of the machine is conveniently realized.
[0014] Preferably, an oil pipe is fixedly connected to the outer peripheral surface of the pad; a nozzle connected to the inside of the oil pipe is fixedly connected to the outer wall of the oil pipe; the outlet end of the nozzle faces the drill bit; an oil tank containing cooling oil is fixedly connected to the bottom surface of the machine; and a conveying component that can convey the cooling oil in the oil tank to the oil pipe is also provided on the machine.
[0015] By adopting the above technical solution, when the drill bit is processing a workpiece, the conveying component conveys the cooling oil in the oil tank to the oil pipe, and the cooling oil is then sprayed onto the drill bit through the nozzle to cool and lubricate the drill bit, thereby reducing the possibility of damage caused by overheating of the drill bit.
[0016] Preferably, the conveying assembly includes a pump body; the pump body is installed on the machine platform, the input end of the pump body is fixedly connected to an oil inlet pipe connected to the oil tank, and the output end of the pump body is fixedly connected to an oil outlet pipe connected to the inside of the oil pipeline.
[0017] By adopting the above technical solution, the pump body is started to extract the cooling oil in the oil tank and transport it to the oil pipe through the feed pipe and the discharge pipe, so that the nozzle can spray the cooling oil onto the drill bit to cool and lubricate the drill bit.
[0018] Preferably, a plurality of drainage grooves are provided on the top surface of the machine, and an oil receiving box is fixedly connected to the outer side wall of the machine; a pair of the oil receiving boxes are respectively located at the bottom of both ends of the drainage grooves.
[0019] By adopting the above technical solution, the cooling oil sprayed from the nozzle will flow to the top surface of the machine after cooling and lubricating the drill bit. The cooling oil will be guided and transported through the drainage groove arranged on the machine, so that the cooling oil will flow into the oil collecting box for collection, thereby avoiding waste of cooling oil.
[0020] Preferably, a filter screen is fixedly connected to the inner wall of the oil collecting box.
[0021] By adopting the above technical solution, the filter screen arranged in the oil receiving box can filter the cooling oil flowing into the oil receiving box and remove impurities in the cooling oil, so as to realize the recycling and reuse of the cooling oil.
[0022] In summary, this application has the following beneficial effects:
[0023] 1. After the workpiece is clamped and fixed by the clamping chuck, the processing mechanism arranged on the support plate processes the workpiece on one station. After the processing is completed, the first pushing component and the second pushing component cooperate to prompt the processing mechanism to move to another station to process another workpiece, thereby realizing the processing of workpieces on multiple stations in sequence and improving the processing efficiency of the workpiece;
[0024] 2. When processing the workpiece, start the pump to extract the cooling oil in the oil tank and transport it to the oil pipe. The nozzle then sprays the cooling oil onto the drill bit to cool and lubricate the drill bit, reduce the possibility of damage due to overheating of the drill bit, and increase the service life of the drill bit;
[0025] 3. The cooling oil after cooling and lubricating the drill bit flows into the drain tank, which guides the cooling oil to flow into the oil receiving box. The filter screen filters the inflowing cooling oil to remove impurities in the cooling oil, thereby recovering the cooling oil for reuse. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a structural schematic diagram of a multi-station electrode processing equipment;
[0027] Figure 2 It is a schematic diagram of the structure of the processing mechanism in this application;
[0028] Figure 3 It is a schematic diagram of the coordination of the support plate, the first pushing assembly and the second pushing assembly in this application;
[0029] Figure 4 It is a schematic diagram of the matching structure of the pad, oil pipeline and motor in this application;
[0030] Figure 5 It is a schematic diagram of the internal structure of the oil collecting box in this application.
[0031] Explanation of the reference numerals in the accompanying drawings: 1. machine table; 11. drain trough; 12. oil collecting box; 121. filter screen; 2. processing table; 21. clamping jaw chuck; 3. support plate; 31. opening; 4. processing mechanism; 41. first electric push rod; 411. pad; 42. motor; 421. drill bit; 5. first pushing assembly; 51. fixing block; 511. slide groove; 512. first slider; 52. second electric push rod; 6. second pushing assembly; 61. second slider; 62. third electric push rod; 7. oil pipeline; 71. nozzle; 72. oil tank; 73. conveying assembly; 731. pump body; 732. oil inlet pipe; 733. oil outlet pipe. DETAILED DESCRIPTION
[0032] The present invention is further described in detail below in conjunction with the accompanying drawings. The same components are denoted by the same reference numerals. It should be noted that the terms "front", "rear", "left", "right", "upper", "lower", "bottom" and "top" used in the following description refer to directions in the accompanying drawings, and the terms "inside" and "outside" refer to directions toward or away from the geometric center of a specific component, respectively.
[0033] The utility model discloses a multi-station electrode processing equipment, such as Figure 1 As shown, it includes a machine table 1, a processing table 2, a support plate 3, a processing mechanism 4, a first pushing component 5 and a second pushing component 6. The processing table 2 is fixedly connected to the top surface of the machine table 1, and a plurality of clamping claw chucks 21 that can clamp and fix the workpiece are fixedly connected to the top surface of the processing table 2. The support plate 3 is slidably connected to the top surface of the machine table 1. The support plate 3 is in an inverted "L" shape, and the top end of the support plate 3 extends to the top of the processing table 2; the processing mechanism 4 is arranged on the support plate 3 at a position corresponding to the processing table 2, the first pushing component 5 is arranged on the top surface of the machine table 1, and the first pushing component 5 can push the support plate 3 to drive the processing mechanism 4 to move along the width direction of the machine table 1, and the second pushing component 6 is arranged on the top surface of the support plate 3, and the second pushing component 6 can push the processing mechanism 4 to move along the length direction of the machine table 1.
[0034] After the clamping chuck 21 clamps and fixes the workpiece, the workpiece on one station is processed by the processing mechanism 4. After the processing is completed, the first pushing component 5 and the second pushing component 6 cooperate to prompt the processing mechanism 4 to move to another station to process another workpiece, thereby realizing the processing of workpieces on multiple stations in sequence.
[0035] like Figure 1 and Figure 2 As shown, the processing mechanism 4 includes a first electric push rod 41 and a motor 42; the first electric push rod 41 is slidably arranged on the top surface of the support plate 3 at a position corresponding to the processing table 2, the extension direction of the first electric push rod 41 is arranged along the vertical direction, and the output end of the first electric push rod 41 is fixedly connected to a pad 411 located at the bottom of the top of the support plate 3; the motor 42 is installed on the bottom surface of the pad 411, and the output end of the motor 42 is coaxially fixedly connected to a vertically arranged drill bit 421, and the drill bit 421 can perform drilling work on the workpiece.
[0036] When the drill bit 421 moves to the top of the workstation, the starting motor 42 drives the drill bit 421 to rotate and drives the pad 411 to move downward through the first electric push rod 41, so that the drill bit 421 contacts the workpiece to drill the workpiece. After the drilling work is completed, the first electric push rod 41 drives the drill bit 421 to move up to the initial position, thereby realizing the drilling work of the workpiece on a workstation.
[0037] like Figure 1 and Figure 3 As shown, the first pushing assembly 5 includes a fixed block 51 and a second electric push rod 52. The fixed block 51 is fixedly connected to the top surface of the machine table 1 on one side of the processing table 2. A slide groove 511 arranged along the width direction of the machine table 1 is opened on the top surface of the fixed block 51. The slide groove 511 is in a dovetail shape. A first slider 512 is slidably connected to the inner wall of the slide groove 511. The first slider 512 is in a dovetail shape that matches the inner wall of the slide groove 511. The bottom surface of the support plate 3 is fixedly connected to the top surface of the first slider 512. The second electric push rod 52 is horizontally installed on the outer wall of one end of the fixed block 51. The output end of the second electric push rod 52 extends into the slide groove 511 and is fixedly connected to the side wall of the first slider 512. The telescopic direction of the second electric push rod 52 is arranged along the width direction of the machine table 1.
[0038] A through opening 31 is provided on the top surface of the support plate 3 and is arranged along the length direction of the machine 1. The second pushing assembly 6 includes a second slider 61 and a third electric push rod 62. The second slider 61 is slidably connected to the inner side wall of the through hole. The second slider 61 is in an "I" shape. The first electric push rod 41 is installed on the top surface of the second slider 61. The output end of the first electric push rod 41 extends to the bottom of the second slider 61. The output end of the first electric push rod 41 slides with the second slider 61. The third electric push rod 62 is horizontally installed on the top surface of the support plate 3. The extension direction of the third electric push rod 62 is arranged along the length direction of the machine 1.
[0039] After the workpiece is processed at one workstation, the second electric push rod 52 is started to drive the first slider 512 to slide. During the sliding process of the first slider 512, the support plate 3 is driven to move, so that the position of the drill bit 421 along the length direction of the machine table 1 is changed. The third electric push rod 62 is started to drive the second slider 61 to slide, so as to change the position of the drill bit 421 along the width direction of the machine table 1. Through the cooperation of the first electric push rod 41 and the second electric push rod 52, the drill bit 421 can be moved to different workstations in sequence, so as to process the workpieces at multiple workstations in sequence.
[0040] like Figure 1 and Figure 4 As shown, the pad 411 is circular, and an oil delivery pipe 7 surrounding the outside of the pad 411 is fixedly connected to the outer peripheral surface of the pad 411, and a plurality of nozzles 71 connected to the inside of the oil delivery pipe 7 are fixedly connected to the outer wall of the oil delivery pipe 7. The plurality of nozzles 71 are evenly spaced and arranged along the outer peripheral of the axis of the pad 411, and the outlet ends of the nozzles 71 are inclined toward the drill bit 421; an oil tank 72 containing cooling oil is fixedly connected to the bottom surface of the machine 1, and a cooling oil tank 72 is provided on the top surface of the machine 1. The oil is transported to the delivery component 73 in the oil pipeline 7. The delivery component 73 includes a pump body 731, an oil inlet pipe 732 and an oil outlet pipe 733. The pump body 731 is installed on the top surface of the machine 1. One end of the oil inlet pipe 732 is fixedly connected to the input end of the pump body 731, and the other end is fixedly connected to the side wall of the oil tank 72 and communicates with the inside of the oil tank 72. One end of the oil outlet pipe 733 is fixedly connected to the output end of the pump body 731, and the other end is fixedly connected to the side wall of the oil pipeline 7 and communicates with the inside of the oil pipeline 7.
[0041] When the drill bit 421 processes the workpiece, the pump body 731 is started to extract the cooling oil in the oil tank 72 and transport it to the oil pipe 7. The nozzle 71 sprays the coolant in the oil pipe 7 on the surface of the drill bit 421 to cool and lubricate the drill bit 421, thereby reducing the possibility of damage caused by overheating of the drill bit 421 when processing the workpiece and increasing the service life of the drill bit 421.
[0042] like Figure 1 and Figure 5 As shown, a plurality of drainage grooves 11 are arranged on the top surface of the machine 1, and the plurality of drainage grooves 11 are arranged in parallel and spaced apart. A pair of oil receiving boxes 12 are fixedly connected to the outer wall of the machine 1 and are respectively located at the bottom of the two ends of the drainage grooves 11, and a filter screen 121 is fixedly connected to the inner wall of the pair of oil receiving boxes 12.
[0043] After cooling and lubricating the drill bit 421, the cooling oil flows into the drainage groove 11 of the machine 1. Under the guidance of the drainage groove 11, the cooling oil flows into the oil receiving box 12. The filter screen 121 filters the cooling oil and collects and recovers the cooling oil so that the cooling oil can be reused.
[0044] Working principle: When processing a workpiece, multiple workpieces are clamped and fixed by multiple clamping chucks 21, the motor 42 is started to drive the drill bit 421 to rotate, and the first electric push rod 41 is started to drive the pad 411 to move downward, so that the drill bit 421 gradually approaches the workpiece and drills the workpiece. After the drilling is completed, the first electric push rod 41 drives the pad 411 to move upward, so that the drill bit 421 moves up to the initial position, thereby completing the processing of the workpiece on a station. After completing the processing of the workpiece on a station, the second electric push rod 52 is started to drive the first slider 512 to slide , the first slider 512 drives the support plate 3 and the drill bit 421 to move during the sliding process, so as to change the position of the drill bit 421 along the length direction of the machine table 1, and the third electric push rod 62 is started to drive the second slider 61 to slide. The second slider 61 drives the drill bit 421 to move during the sliding process, so as to change the position of the drill bit 421 along the width direction of the machine table 1. The cooperation of the first electric push rod 41 and the second electric push rod 52 enables the drill bit 421 to move to different stations in sequence, so as to realize the processing of workpieces at multiple stations in sequence, thereby improving the processing efficiency;
[0045] When the drill bit 421 processes the workpiece, the pump body 731 is started to extract the cooling oil in the oil tank 72 and transport it to the oil pipe 7. The cooling oil is then sprayed onto the drill bit 421 by the nozzle 71 to cool and lubricate the drill bit 421, thereby reducing the possibility of damage to the drill bit 421 due to overheating. After cooling and lubricating the drill bit 421, the cooling oil flows into the drainage trough 11 of the machine 1. The drainage trough 11 guides and transports the cooling oil, causing the cooling oil to flow into the oil receiving box 12. The filter 121 filters the inflowing cooling oil to remove impurities in the cooling oil, thereby realizing the recovery of the cooling oil.
[0046] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A multi-station electrode processing equipment, characterized in that: The invention comprises a machine platform (1); a processing platform (2) is arranged on the machine platform (1); a group of clamping chucks (21) are installed on the top surface of the processing platform (2); the clamping chucks (21) can clamp a workpiece; a support plate (3) is slidably arranged on the top surface of the machine platform (1); a processing mechanism (4) that can process the workpiece is slidably arranged on the support plate (3) at a position corresponding to the processing platform (2); a first pushing component (5) that can push the supporting plate (3) to move along the width direction of the machine platform (1) is arranged on the machine platform (1); and a second pushing component (6) that can push the processing mechanism (4) to move along the length direction of the machine platform (1) is arranged on the support plate (3).
2. The multi-station electrode processing equipment according to claim 1, characterized in that: The processing mechanism (4) comprises a first electric push rod (41) and a motor (42); the first electric push rod (41) is slidably arranged on a support plate (3) at a position corresponding to the processing table (2), and a pad (411) is fixedly connected to the output end of the first electric push rod (41); the motor (42) is mounted on the bottom surface of the pad (411), and a drill bit (421) capable of drilling a workpiece is coaxially fixedly connected to the output end of the motor (42).
3. The multi-station electrode processing equipment according to claim 1, characterized in that: The first pushing component (5) comprises a fixed block (51) and a second electric push rod (52); the fixed block (51) is fixedly connected to the top surface of the machine platform (1), and a slide groove (511) is provided on the top surface of the fixed block (51) and is arranged along the width direction of the machine platform (1); a first slider (512) is slidably connected to the inner side wall of the slide groove (511); the bottom end of the support plate (3) is fixedly connected to the top surface of the first slider (512); the second electric push rod (52) is installed on the outer side wall of one end of the fixed block (51), and the output end of the second electric push rod (52) extends into the slide groove (511) and is fixedly connected to the side wall of the first slider (512), and the second electric push rod (52) can push the first slider (512) to move along the width direction of the machine platform (1).
4. The multi-station electrode processing equipment according to claim 2, characterized in that: A through opening (31) arranged along the length direction of the machine table (1) is provided on the support plate (3) at a position corresponding to the processing table (2); the second pushing assembly (6) comprises a second slider (61) and a third electric push rod (62); the second slider (61) is slidably connected to the inner side wall of the through opening (31); the first electric push rod (41) is mounted on the second slider (61); the third electric push rod (62) is mounted on the support plate (3), the output end of the third electric push rod (62) is fixedly connected to the side wall of the second slider (61), and the third electric push rod (62) can push the second slider (61) to move along the length direction of the machine table (1).
5. The multi-station electrode processing equipment according to claim 2, characterized in that: An oil delivery pipe (7) is fixedly connected to the outer peripheral surface of the pad (411); a nozzle (71) connected to the inside of the oil delivery pipe (7) is fixedly connected to the outer wall of the oil delivery pipe (7); the outlet end of the nozzle (71) faces the drill bit (421); an oil tank (72) containing cooling oil is fixedly connected to the bottom surface of the machine platform (1); and a conveying component (73) is also provided on the machine platform (1) for conveying the cooling oil in the oil tank (72) to the oil delivery pipe (7).
6. The multi-station electrode processing equipment according to claim 5, characterized in that: The conveying assembly (73) comprises a pump body (731); the pump body (731) is mounted on the machine platform (1); the input end of the pump body (731) is fixedly connected to an oil inlet pipe (732) connected to the oil tank (72); and the output end of the pump body (731) is fixedly connected to an oil outlet pipe (733) connected to the inside of the oil delivery pipe (7).
7. The multi-station electrode processing equipment according to claim 1, characterized in that: The top surface of the machine platform (1) is provided with a plurality of drainage grooves (11), and an oil receiving box (12) is fixedly connected to the outer wall of the machine platform (1); a pair of oil receiving boxes (12) are respectively located at the bottom of both ends of the drainage grooves (11).
8. The multi-station electrode processing equipment according to claim 7, characterized in that: A filter screen (121) is fixedly connected to the inner wall of the oil receiving box (12).