Adjustable positioning device for gear production and machining

By designing an adjustable positioning device for gear production and processing, multi-directional clamping is achieved using the drive assembly and the electro-hydraulic rod, the problems of unstable positioning and offset in gear processing are solved, and the machining accuracy and applicability are improved.

CN222470977UActive Publication Date: 2025-02-14JUNAN JIANYUAN CASTING CO LTD
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Patent Information

Application Number
CN202420641547.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-31
Publication Date
2025-02-14
Estimated Expiration
2034-03-31

AI Technical Summary

Technical Problem

The existing positioning mechanisms are prone to unstable positioning at the center during gear processing, and tend to shift positions during gear processing, and the lifting situation occurs due to uneven force, which affects the processing accuracy.

Method used

An adjustable positioning device for gear production and processing is designed, including a base, a support box, a processing table, a clamping assembly and an adjustment assembly. The drive assembly drives the support plate to deflect, and the clamps center the gear; the electro-hydraulic rod shrinks and drives the pressure plate to move downward, achieving multi-directional clamping and improving positioning stability.

Benefits of technology

Through the coordination of multi-direction clamping and adjustment components, the positioning stability of gear processing is significantly improved, preventing gear shift or lifting, improving machining accuracy, and suitable for positioning of gears of different specifications.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an adjustable positioning device for gear production and machining, which belongs to the technical field of gear production and machining and comprises a base, a supporting box is fixed on the base, a machining table is mounted at the top of the supporting box, three sliding holes are formed in the machining table, clamping assemblies are slidably connected in the sliding holes, and the clamping assemblies are connected with the supporting box. The clamping assembly comprises a clamping plate, and the clamping plate is connected into the sliding hole in a sliding mode. According to the adjustable positioning device for gear production and machining, the driving assembly works to drive the three supporting plates to deflect, the three supporting plates drive the three clamping plates to be away from one another correspondingly and conduct center positioning on a gear workpiece, and then an electric hydraulic rod shrinks to drive a top plate to move downwards; the top plate drives the pressing plate to move downwards through the supporting plate until the pressing plate makes contact with the gear workpiece, and therefore the gear workpiece is clamped in multiple directions through the clamping plate and the pressing plate, the positioning stability is improved, and the gear workpiece is prevented from deviating or tilting to affect the machining precision.
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Description

Technical Field

[0001] The utility model belongs to the technical field of gear production and processing, in particular to an adjustable positioning device for gear production and processing. Background Art

[0002] After the gears are produced, the inner side of the tooth profile and the teeth need to be cut, polished and other finishing processes. During the processing, each set of gears needs to be positioned to improve processing stability.

[0003] When existing positioning mechanisms position gears, they usually use a downward pressure structure to clamp both sides of the gear, or position the center hole of the gear. After clamping by downward pressure, the center of the gear will be unstable, and the gear will easily shift during processing. When positioning the center hole of the gear, the edge of the gear will be lifted due to uneven force during processing, thereby affecting the processing accuracy. Utility Model Content

[0004] In order to overcome the above-mentioned defects, the utility model provides an adjustable positioning device for gear production and processing, which solves the problem that after clamping by downward pressure, the center of the gear will be unstable, the position is easy to shift during the gear processing, and when positioning the center hole of the gear, the gear will warp due to uneven force during the edge processing.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an adjustable positioning device for gear production and processing, comprising a base, a support box is fixed on the base, a processing table is installed on the top of the support box, three sliding holes are opened on the processing table, a clamping assembly is slidably connected in the sliding holes, the clamping assembly comprises a clamping plate, the clamping plate is slidably connected in the sliding holes, the bottom of the clamping plate is hinged with a support plate through a pin shaft, and the bottoms of the three support plates are connected to a driving assembly through a pin shaft;

[0006] The driving assembly is installed inside the supporting box, a pressure plate is provided on the top of the splint, a slideway is provided inside the pressure plate, and an adjustment assembly is slidably connected inside three slideways. The adjustment assembly includes an electric hydraulic rod, a top plate is fixed on the top end of the electric hydraulic rod, three support plates are fixed outside the top plate, and the support plates are slidably connected inside the slideway.

[0007] As a further solution of the utility model: a slide groove is provided on the clamping plate, a slide column is slidably connected in the slide groove, and the top end of the slide column is fixed to the pressure plate.

[0008] As a further solution of the utility model: the bottom end of the electric hydraulic rod passes through the processing table and is fixed with a support seat, and the support seat is installed on the top of the processing table.

[0009] As a further solution of the utility model: the driving assembly includes a motor, the motor is installed at the bottom of the processing table, the output shaft of the motor is fixedly connected to a screw rod, the top end of the screw rod is connected to the adjustment assembly through a pin shaft, the external thread of the screw rod is connected to a nut, and the nut is hinged to the bottom of the three support plates.

[0010] As a further solution of the utility model: a plurality of supporting legs are fixed between the base and the supporting box, and the supporting box is of conical design.

[0011] As a further solution of the utility model: a plurality of chip removal holes and heat dissipation holes are provided on the outer wall of the support box, and the chip removal holes are located above the heat dissipation holes.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. The adjustable positioning device for gear production and processing can drive the three support plates to deflect through the operation of the driving assembly, so that the three support plates respectively drive the three clamping plates to move away from each other and center the gear workpiece. Secondly, the electric hydraulic rod contracts to drive the top plate to move downward, so that the top plate drives the pressure plate to move downward through the support plate until the pressure plate contacts the gear workpiece. Therefore, the gear workpiece is clamped in multiple directions by the clamping plates and the pressure plate to improve the positioning stability and prevent the gear workpiece from shifting or tilting to affect the processing accuracy.

[0014] 2. The adjustable positioning device for gear production and processing drives the screw to rotate through a motor so that the nut on the screw can move up and down. Since the support plate is hinged with the nut, the three support plates can drive the three clamping plates to move closer to or away from each other, thereby meeting the purpose of positioning gear workpieces of different specifications, making it widely used. Part of the debris generated by gear processing will fall into the support box through the sliding hole, and the chip removal holes on the outer wall of the support box are convenient for centralized collection of the debris, thereby improving the convenience of operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0016] Figure 2 It is a schematic structural diagram of the cross section of the utility model;

[0017] Figure 3 It is a structural schematic diagram of the clamping assembly of the utility model;

[0018] Figure 4 It is a structural schematic diagram of the adjustment component of the utility model;

[0019] In the figure: 1. base; 2. support box; 3. processing table; 4. slide hole; 5. clamping assembly; 501. clamping plate; 502. support plate; 503. slide groove; 6. slide column; 7. pressure plate; 8. slideway; 9. adjustment assembly; 901. support seat; 902. electric hydraulic rod; 903. top plate; 904. support plate; 10. drive assembly; 101. motor; 102. nut; 103. screw rod; 11. support leg; 12. chip removal hole; 13. heat dissipation hole. DETAILED DESCRIPTION

[0020] The technical solution of this patent is further described in detail below in conjunction with specific implementation methods.

[0021] like Figure 1-4 As shown, the utility model provides a technical solution: an adjustable positioning device for gear production and processing, comprising a base 1, a plurality of support legs 11 are fixed between the base 1 and the support box 2, and the support box 2 is of a conical design. Since the support legs 11 are provided, and the support legs 11 are connected to the base 1 and the support box 2, the support box 2 and the processing table 3 are supported and reinforced, thereby improving the processing stability;

[0022] A support box 2 is fixed on the base 1, a processing table 3 is installed on the top of the support box 2, three slide holes 4 are opened on the processing table 3, and a plurality of chip removal holes 12 and heat dissipation holes 13 are opened on the outer wall of the support box 2. The chip removal holes 12 are located above the heat dissipation holes 13. Due to the provision of the chip removal holes 12, some debris will fall into the support box 2 through the slide holes 4, and the chip removal holes 12 are convenient for centralized collection of the debris;

[0023] A clamping assembly 5 is slidably connected in the sliding hole 4, and the clamping assembly 5 includes a clamping plate 501, a sliding groove 503 is provided on the clamping plate 501, a sliding column 6 is slidably connected in the sliding groove 503, and the top of the sliding column 6 is fixed to the pressure plate 7. Due to the provision of the sliding column 6, the sliding groove 503 can play a role in supporting and limiting the sliding column 6, ensuring that the pressure plate 7 can move stably, and preventing the displacement of the pressure plate 7 from affecting the stability of positioning the gear workpiece;

[0024] The clamping plate 501 is slidably connected in the sliding hole 4, the bottom of the clamping plate 501 is hinged with a support plate 502 through a pin shaft, and the bottoms of the three support plates 502 are connected with a driving assembly 10 through a pin shaft;

[0025] The driving assembly 10 is installed inside the supporting box 2. The driving assembly 10 includes a motor 101. The motor 101 is installed at the bottom of the processing table 3. The output shaft of the motor 101 is fixedly connected with a screw rod 103. The top of the screw rod 103 is connected to the adjusting assembly 9 through a pin shaft. The screw rod 103 is externally threaded with a nut 102. The nut 102 is hinged to the bottom of the three supporting plates 502. Through the mutual cooperation between the screw rod 103 and the nut 102, the nut 102 can move up and down during the rotation of the screw rod 103, and can drive the clamping plates 501 to approach or move away from each other through the three supporting plates 502, so as to facilitate the positioning of gear workpieces of different specifications.

[0026] A pressure plate 7 is provided on the top of the splint 501, and a slideway 8 is provided inside the pressure plate 7. An adjustment component 9 is slidably connected inside the three slideways 8. The adjustment component 9 includes an electric hydraulic rod 902. The bottom end of the electric hydraulic rod 902 passes through the processing table 3 and is fixed with a support seat 901. The support seat 901 is installed on the top of the processing table 3. A top plate 903 is fixed on the top of the electric hydraulic rod 902. Three support plates 904 are fixed outside the top plate 903. The support plate 904 is slidably connected in the slideway 8. Due to the slideway 8, the support plate 904 can move in the slideway 8, so that the support plate 904 and the pressure plate 7 always maintain the same horizontal position, so as to facilitate the synchronous adjustment of multiple pressure plates 7.

[0027] The working principle of the utility model is:

[0028] When in use, the gear workpiece is placed on the processing table 3, and the three clamping plates 501 are located in the inner ring of the gear workpiece. The motor 101 is controlled to drive the screw rod 103 to rotate, so that the nut 102 on the screw rod 103 can move upward, and the nut 102 can drive the three support plates 502 to deflect, so that the three support plates 502 respectively drive the three clamping plates 501 to move away from each other and center the gear workpiece, and the clamping plate 501 can drive the pressure plate 7 to slide outside the support plate 904 through the sliding column 6, and then the electric hydraulic rod 902 contracts to drive the top plate 903 to move downward, so that the top plate 903 drives the pressure plate 7 to move downward through the support plate 904 until the pressure plate 7 contacts the gear workpiece, thereby achieving the purpose of multi-directional positioning of the gear workpiece.

[0029] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.

[0030] The above describes in detail the preferred implementation of this patent, but this patent is not limited to the above implementation. Various changes can be made within the knowledge scope of ordinary technicians in this field without departing from the purpose of this patent.

Claims

1. An adjustable positioning device for gear production and processing, comprising a base (1), characterized in that: A support box (2) is fixed on the base (1), a processing table (3) is installed on the top of the support box (2), three sliding holes (4) are opened on the processing table (3), a clamping assembly (5) is slidably connected in the sliding hole (4), the clamping assembly (5) comprises a clamping plate (501), the clamping plate (501) is slidably connected in the sliding hole (4), the bottom of the clamping plate (501) is hinged with a support plate (502) via a pin shaft, and the bottoms of the three support plates (502) are connected to a driving assembly (10) via a pin shaft; The driving assembly (10) is installed inside the supporting box (2); a pressing plate (7) is provided on the top of the clamping plate (501); a slideway (8) is provided inside the pressing plate (7); three slideways (8) are slidably connected to an adjusting assembly (9); the adjusting assembly (9) comprises an electric hydraulic rod (902); a top plate (903) is fixed to the top of the electric hydraulic rod (902); three supporting plates (904) are fixed outside the top plate (903); and the supporting plates (904) are slidably connected to the slideways (8).

2. The adjustable positioning device for gear production and processing according to claim 1, characterized in that: The clamping plate (501) is provided with a sliding groove (503), a sliding column (6) is slidably connected in the sliding groove (503), and the top end of the sliding column (6) is fixed to the pressing plate (7).

3. The adjustable positioning device for gear production and processing according to claim 1, characterized in that: The bottom end of the electric hydraulic rod (902) passes through the processing table (3) and is fixed with a support seat (901), and the support seat (901) is installed on the top of the processing table (3).

4. The adjustable positioning device for gear production and processing according to claim 1, characterized in that: The driving assembly (10) comprises a motor (101), the motor (101) being mounted on the bottom of the processing table (3), the output shaft of the motor (101) being fixedly connected to a screw rod (103), the top end of the screw rod (103) being connected to the adjustment assembly (9) via a pin, the screw rod (103) being externally threadedly connected to a nut (102), and the nut (102) being hinged to the bottoms of the three support plates (502).

5. The adjustable positioning device for gear production and processing according to claim 1, characterized in that: A plurality of support legs (11) are fixed between the base (1) and the support box (2), and the support box (2) is of conical design.

6. The adjustable positioning device for gear production and processing according to claim 1, characterized in that: The outer wall of the support box (2) is provided with a plurality of chip removal holes (12) and heat dissipation holes (13), and the chip removal holes (12) are located above the heat dissipation holes (13).