Tin bead blocker

By designing a tin bead blocker including a blocker body and an L-shaped bracket, the problem that existing tin bead blockers need to be re-replaced and adjusted when the specifications of copper wires are changed, and the application of multiple specifications is achieved. The rapid switching of copper wires improves production efficiency.

CN222471032UActive Publication Date: 2025-02-14JIANGSU LANXIN NEW ENERGY TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421212171.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Priority Date
2024-04-23
Filing Date
2024-05-30
Publication Date
2025-02-14
Estimated Expiration
2034-05-30

AI Technical Summary

Technical Problem

The existing tin bead blockers need to be replaced and adjusted when the specifications of copper wires change, which is inconvenient to use.

Method used

Design a tin bead blocker including a blocker body and an L-shaped bracket. The blocker body is a regular polygonal structure, with different specifications of thread passes on each side, through the coordination of the positioning pin hole and the positioning slot. , realizes rapid switching of copper wires of different specifications.

Benefits of technology

It realizes a tin bead blocker suitable for multiple specifications of copper wire, which is quick and convenient when changing specifications, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222471032U_ABST
    Figure CN222471032U_ABST
Patent Text Reader

Abstract

The utility model discloses a tin bead blocker which comprises a blocker body and an L-shaped support, the blocker body is of a regular polygon structure, a wire passing groove is vertically formed in the middle of each edge of the blocker body, the gap widths of different wire passing grooves correspond to the diameters of tinned copper wires of different specifications respectively, and the L-shaped support is arranged on the blocker body. The opening depths of all the wire passing grooves are the same, an upper positioning shaft hole is formed in the middle of the blocker body, and a positioning pin hole is formed between each wire passing groove and the upper positioning shaft hole; the L-shaped support comprises a blocker positioning plate and a mounting seat, a plurality of threaded connection holes are formed in the mounting seat, a lower positioning shaft hole is formed in the middle of the end of the blocker positioning plate, and a positioning slot matched with the positioning pin hole in position is further formed in the blocker positioning plate. By means of the mode, the machining requirements of copper wires of multiple specifications can be met, and specification switching is fast, convenient and high in efficiency.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of photovoltaic welding strip production equipment, in particular to a tin bead blocker. Background Art

[0002] Tinned copper wire is the main raw material for the production of photovoltaic welding ribbons. During the production process, the tinned copper wire needs to undergo the process of tin plating in a tin pool. During the actual tin plating, sometimes excess tin is brought out of the tin pool by the copper wire and condensed into a sphere attached to the copper wire. Therefore, a special tin bead blocker is needed to scrape the tin beads from the copper wire. Although the commonly used tin bead blockers have good blocking effects, in actual production, there are many specifications of copper wire. Every time the specifications need to be adjusted, the tin bead blocker needs to be replaced. After replacement, the position of the tin bead blocker needs to be readjusted each time so that the copper wire can just pass through the wire groove of the tin bead blocker, which is more troublesome. Utility Model Content

[0003] The main technical problem solved by the utility model is to provide a tin bead blocker which can be suitable for tinning copper wires of multiple specifications and is quick and convenient when changing specifications.

[0004] In order to solve the above technical problems, a technical solution adopted by the utility model is: to provide a tin bead blocker, the tin bead blocker comprises: a blocker body and an L-shaped bracket, the blocker body is a regular polygon structure, a wire groove is vertically opened in the middle of each side of the blocker body, the gap widths of different wire grooves correspond to the diameters of tinned copper wires of different specifications, and the opening depths of all wire grooves are the same, an upper positioning shaft hole is provided in the middle of the blocker body, a positioning pin hole is provided between each wire groove and the upper positioning shaft hole, and each positioning pin hole is circumferentially opposite to the upper positioning shaft hole. The center distance is the same; the L-shaped bracket includes a blocker positioning plate and a mounting seat which are perpendicular to each other, the mounting seat is provided with a plurality of threaded connection holes, a lower positioning shaft hole is provided in the middle position of the end of the blocker positioning plate, the lower positioning shaft hole corresponds to the position of the upper positioning shaft hole, and the blocker positioning plate is also provided with a positioning slot matching the position of the positioning pin hole; when the tin bead blocker is installed, the upper positioning shaft hole and the lower positioning shaft hole are connected by a rotating shaft, and the positioning pin hole and the positioning slot are connected by a pin, at which time the opening of a wire groove is located just on the movement path of the tinned copper wire in front.

[0005] In a preferred embodiment of the utility model, there are a plurality of lower positioning shaft holes, and the centers of all the lower positioning shaft holes are on a straight line. The positioning slot is a long waist slot.

[0006] In a preferred embodiment of the present invention, there are two positioning slots, which are symmetrically arranged on the blocker positioning plate.

[0007] In a preferred embodiment of the present invention, the threaded connection hole on the mounting seat is a horizontal long waist hole.

[0008] In a preferred embodiment of the present invention, the depth of the wire groove is 1 to 3 cm.

[0009] In a preferred embodiment of the present invention, a wire-receiving groove is provided on each side of the blocker body, and all the wire-receiving grooves are arranged on the same side of the corresponding wire-passing groove.

[0010] The beneficial effect of the utility model is that the utility model adopts a regular polygon structure to make the blocker body, and each side is provided with wire grooves of different specifications. Through the use of this product, not only can the requirements for the production of copper wires of different specifications be met, but also when copper wires of different specifications are switched, there is no need to disassemble the bracket. It is only necessary to coordinate the positioning of different positioning pin holes with the positioning slots on the bracket to achieve the position switching of the wire grooves set on different sides without re-positioning, which is quick, convenient and efficient. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a schematic diagram of the top view of the structure of the tin bead blocker body of a preferred embodiment of the utility model;

[0012] Figure 2 is a schematic diagram of a top view of the structure of a bracket used in the illustrated embodiment;

[0013] Figure 3 is a front view structural schematic diagram of a bracket used in the illustrated embodiment;

[0014] The markings of the components in the accompanying drawings are as follows:

[0015] 1. Blocker body, 2. L-shaped bracket;

[0016] 101. Wire groove, 102. Wire storage groove, 103. Upper positioning shaft hole, 104. Positioning pin hole;

[0017] 201. Blocker positioning plate, 202. Mounting seat, 203. Lower positioning shaft hole, 204. Positioning slot, 205. Threaded connection hole. DETAILED DESCRIPTION

[0018] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.

[0019] See also Figures 1 to 3 , the utility model embodiment includes:

[0020] A tin bead blocker, the tin bead blocker comprising: a blocker body 1 and an L-shaped bracket 2, the blocker body 1 is a regular octagonal structure, a wire slot 101 is vertically opened in the middle of each side, the gap widths of different wire slots 101 correspond to the diameters of tinned copper wires of different specifications, the specifications of the eight wire slots 101 arranged on the eight sides are 0.22mm, 0.24mm, 0.27mm, 0.28mm, 0.3mm, 0.31mm, 0.32mm, 0.35mm, respectively, the opening depth of all the wire slots 101 is between 1 and 3cm, and the actual depth is generally 2.5cm, an upper positioning shaft hole 103 is provided in the middle position of the blocker body 1, a positioning pin hole 104 is provided between each wire slot 101 and the upper positioning shaft hole 103, and each positioning pin hole 104 is at the same distance from the center of the upper positioning shaft hole 103;

[0021] The L-shaped bracket 2 includes a blocker positioning plate 201 and a mounting seat 202 which are perpendicular to each other, and the mounting seat 202 is provided with three threaded connection holes 205. A lower positioning shaft hole 203 is provided in the middle position of the end of the blocker positioning plate 201, and the lower positioning shaft hole 203 corresponds to the position of the upper positioning shaft hole 103. The blocker positioning plate 201 is also provided with a positioning slot 204 that matches the position of the positioning pin hole 104. When the tin bead blocker is installed, the upper positioning shaft hole 103 and the lower positioning shaft hole 203 are connected by a rotating shaft, and the positioning pin hole 104 and the positioning slot 204 are connected by a pin. After the connection is completed, the opening of a wire groove 101 is located exactly on the movement path of the tinned copper wire in front.

[0022] There are three lower positioning shaft holes 203, and the centers of all lower positioning shaft holes 203 are on a straight line. In this way, the installation position of the blocker body 1 can be adjusted according to the position of the tinned copper wire during actual installation, so that the tinned copper wire can just pass through the middle position of the wire groove 101. The positioning slot 204 is a long waist slot. Since there are three lower positioning shaft holes, in order to facilitate installation and positioning, the positioning slots 204 are all opened as long waist holes, which can meet the positioning needs of three positions at the same time. There are two positioning slots 204, which are symmetrically arranged on the blocker positioning plate 201. In this way, both sides are positioned at the same time during positioning, which can improve the stability of the installation of the blocker body 1.

[0023] The threaded connection hole 205 on the mounting seat 202 is a horizontal long waist hole, so when the mounting seat 202 is fixed with bolts, the position can be fine-tuned within the range of the horizontal long waist hole so that the tinned copper wire can be just stuck in the wire groove 101.

[0024] Each side of the blocker body 1 is provided with a wire-receiving groove 102, and all the wire-receiving grooves 102 are arranged on the same side of the corresponding wire-passing groove 101. In this way, the copper wire to be processed can be temporarily placed in the wire-receiving groove 102 when the blocker body 1 is adjusted.

[0025] When the utility model is actually used, the tinned copper wire is put into the wire groove 101, and the wire groove 101 is used to scrape off the excess tin beads carried by the copper wire from the tin pool. When the specification of the copper wire needs to be changed, it is only necessary to pull out the pins inserted in the positioning pin hole 104 and the positioning slot 204, and then rotate the tin bead blocker body 1, align the notch of the wire groove 101 of the corresponding specification to the front, and then insert the pin into the upper positioning pin hole 204 aligned with the positioning slot 204, so as to fix the tin bead blocker body 1. During the adjustment process, the copper wire can be temporarily placed in the wire storage groove 102 to prevent interference with manual adjustment by on-site personnel. After the adjustment is completed, the tinned copper wire is placed in the adjusted wire groove 101.

[0026] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A tin ball blocker, characterized in that: The tin ball blocker comprises: a blocker body and an L-shaped bracket, the blocker body is a regular polygon structure, a wire groove is vertically opened in the middle of each side of the blocker body, the gap widths of different wire grooves correspond to the diameters of tinned copper wires of different specifications, and the opening depths of all wire grooves are the same, an upper positioning shaft hole is provided in the middle of the blocker body, a positioning pin hole is provided between each wire groove and the upper positioning shaft hole, and each positioning pin hole is at the same distance from the center of the upper positioning shaft hole; The L-shaped bracket includes a blocker positioning plate and a mounting seat which are perpendicular to each other, the mounting seat is provided with a plurality of threaded connection holes, a lower positioning shaft hole is provided at the middle position of the end of the blocker positioning plate, the lower positioning shaft hole corresponds to the position of the upper positioning shaft hole, and the blocker positioning plate is also provided with a positioning slot which matches the position of the positioning pin hole; When the tin ball blocker is installed, the upper positioning shaft hole and the lower positioning shaft hole are connected by a rotating shaft, and the positioning pin hole and the positioning slot are connected by a pin. At this time, the opening of a wire groove is located exactly on the movement path of the tinned copper wire in front.

2. The tin ball blocker according to claim 1, characterized in that: There are a plurality of lower positioning shaft holes, and the centers of all the lower positioning shaft holes are on a straight line.

3. The tin ball blocker according to claim 2, characterized in that: The positioning slot is a long waist slot hole.

4. The solder ball blocker according to claim 1, characterized in that: There are two positioning slots in total, which are symmetrically arranged on the blocker positioning plate.

5. The tin ball blocker according to claim 1, characterized in that: The threaded connection hole on the mounting seat is a horizontal long waist hole.

6. The solder ball blocker according to claim 1, characterized in that: The depth of the wire groove is 1 to 3 cm.

7. The tin ball blocker according to claim 1, characterized in that: A wire-receiving groove is arranged on each side of the blocker body, and all the wire-receiving grooves are arranged on the same side of the corresponding wire-passing groove.