Turnover device special for welding scraper bucket

By designing a special flip device for bucket welding with a U-shaped bracket and a worm gear reducer motor, the problem of operators requiring high-rise structures is solved. The bucket is installed at low height and improved by improving the bucket with high height. Use safety.

CN222471332UActive Publication Date: 2025-02-14YANTAI LUHONG HEAVY IND TECH CO LTD
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Patent Information

Application Number
CN202421223708.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-02-14
Estimated Expiration
2034-05-31

AI Technical Summary

Technical Problem

The existing bucket bucket welding special flip device is generally high, and operators need to use the heightening structure to process the bucket, which reduces the safety of the device.

Method used

A special flip device for bucket welding of the shovel machine is designed, using a combination of U-shaped bracket, rotating shaft, worm gear and worm gear reducer motor, connecting block, V-shaped support plate, ear plate, insert rod and opening pin to achieve low-height installation The effect of the bucket and the installation of arc-shaped fixing pipes, protective support rods and fastening bolts improve the safety of the device.

Benefits of technology

The low-height installation of the bucket is achieved, avoiding the problem that operators need to use the heightening structure to process the bucket, and at the same time improving the safety of the device and preventing the V-shaped support plate from suddenly rotating.

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Abstract

The utility model provides a special turnover device for welding a scraper bucket, which comprises a U-shaped bracket and is characterized in that a rotating shaft is connected to the middle upper side of the interior of the U-shaped bracket through a bearing, and the front end of the rotating shaft penetrates through the front side of the interior of the U-shaped bracket; the upper middle side of the front portion of the U-shaped support is fixedly connected with a worm and gear speed reducing motor, and a hollow output shaft of the worm and gear speed reducing motor is in key connection with the front end of the rotating shaft. A connecting block is fixedly connected to the upper middle side of the rotating shaft and located on the inner side of the U-shaped support, and a V-shaped supporting plate is fixedly connected to the upper side of the connecting block. Due to the arrangement of the U-shaped support, the rotating shaft, the worm and gear speed reducing motor, the connecting block, the V-shaped supporting plate, the lug plate, the inserting rod and the cotter pin, the effect of installing the bucket at a low height can be achieved, and the problem that an operator needs to machine the bucket with the help of a heightening structure can be effectively solved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of scraper bucket welding, and in particular relates to a special turning device for scraper bucket welding. Background Art

[0002] A special flipping device for welding a scraper bucket is a device that can assist an operator in flipping a scraper bucket, such as a special flipping device for welding a scraper bucket with publication number CN116197599B, ​​which is used for welding processing of a bucket body, and includes a frame, on which a mounting plate is rotatably mounted, and both sides of the mounting plate are fixedly mounted with rotating shafts, and both rotating shafts pass through the frame and are rotatably connected to the frame. There are still some problems with the flipping device during actual use, such as: it is overall relatively high, so when the bucket is installed, the operator needs to use a heightening structure to process the bucket, which greatly reduces the safety of the device. Utility Model Content

[0003] In order to solve the above-mentioned technical problems, the utility model provides a special flipping device for welding a scraper bucket, which can achieve the effect of installing the bucket at a low height and can effectively avoid the problem that the operator needs to use a height-increasing structure to process the bucket.

[0004] The technical solution is as follows: a special flipping device for welding a shovel loader bucket comprises a U-shaped bracket, characterized in that a rotating shaft is connected to a bearing on the upper and middle sides of the interior of the U-shaped bracket, and the front end of the rotating shaft passes through the front side of the interior of the U-shaped bracket; a worm gear reduction motor is fixedly connected to the upper and middle sides of the front part of the U-shaped bracket, and the hollow output shaft of the worm gear reduction motor is key-connected to the front end of the rotating shaft; a connecting block is fixedly connected to the upper and middle sides of the rotating shaft, and the connecting block is located on the inner side of the U-shaped bracket, wherein a V-shaped support plate is fixedly connected to the upper and middle sides of the inner side of the V-shaped support plate; ear plates are fixedly connected to the front and rear sides of the inner bottom of the V-shaped support plate, and sockets are respectively provided on the upper and middle sides of the inner side of the ear plates, wherein a plug rod is inserted between the sockets; through holes are longitudinally provided on the front and rear sides of the inner side of the plug rod, and cotter pins are installed inside the through holes, wherein the cotter pins are respectively located on the outer sides of the ear plates; protective support components are fixedly connected to the front and rear sides of the inner bottom of the U-shaped bracket.

[0005] Preferably, the protective support assembly comprises an arc-shaped fixed tube, inside which a protective support rod is slidably arranged; fastening bolts are threadedly connected to the left and right openings on the upper side of the arc-shaped fixed tube, and the arc-shaped fixed tube is fastened to the protective support rod by the fastening bolts.

[0006] Compared with the prior art, the beneficial effects of the utility model are:

[0007] 1. In the utility model, the arrangement of the U-shaped bracket, the rotating shaft, the worm gear reduction motor, the connecting block, the V-shaped support plate, the ear plate, the plug rod and the cotter pin is conducive to achieving the effect of installing the bucket at a low height, and can effectively avoid the problem that the operator needs to use the height-increasing structure to process the bucket.

[0008] 2. In the present invention, the arrangement of the arc-shaped fixing tube, the protective support rod and the fastening bolts is conducive to achieving the protective effect and can effectively avoid the problem of sudden rotation of the V-shaped support plate, thereby effectively improving the safety of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0009] Figure 1 It is a structural schematic diagram of the utility model.

[0010] Figure 2 It is a structural schematic diagram of the protective support assembly of the utility model.

[0011] Figure 3 It is a structural schematic diagram of the utility model when in use.

[0012] In the figure:

[0013] 1. U-shaped bracket; 2. Rotating shaft; 3. Worm gear reduction motor; 4. Connecting block; 5. V-shaped support plate; 6. Ear plate; 7. Insert rod; 8. Split pin; 9. Protective support assembly; 91. Arc fixing tube; 92. Protective support rod; 93. Fastening bolts. DETAILED DESCRIPTION

[0014] The utility model is described in detail below in conjunction with the accompanying drawings. Figure 1 and attached Figure 2 As shown, a special turning device for welding a shovel loader bucket comprises a U-shaped bracket 1, wherein a rotating shaft 2 is connected to a bearing on the upper middle side of the U-shaped bracket 1, and the front end of the rotating shaft 2 passes through the front side of the U-shaped bracket 1; a worm gear reduction motor 3 is fixedly connected to the upper middle side of the front part of the U-shaped bracket 1, and the hollow output shaft of the worm gear reduction motor 3 is key-connected to the front end of the rotating shaft 2; a connecting block 4 is fixedly connected to the upper middle side of the rotating shaft 2, and the connecting block 4 is located on the inner side of the U-shaped bracket 1, wherein a V-shaped supporting plate 5 is fixedly connected to the upper middle side of the connecting block 4; ear plates 6 are fixedly connected to the front and rear sides of the inner bottom of the V-shaped supporting plate 5, respectively, and plug holes are respectively provided on the upper middle side of the ear plates 6, wherein a plug rod 7 is internally inserted between the plug holes; through holes are longitudinally provided on the front and rear sides of the plug rod 7, and cotter pins 8 are installed inside the through holes, wherein the cotter pins 8 are respectively located on the outer sides of the ear plates 6.

[0015] One of the special flipping devices for welding a shovel loader bucket also includes a protective support assembly 9, and the protective support assembly 9 is respectively fixedly connected to the front and rear sides of the inner bottom of the U-shaped bracket 1, which is conducive to achieving the protective effect and can effectively avoid the problem of sudden rotation of the V-shaped support plate 5, thereby effectively improving the safety of the device.

[0016] Among them, the protective support assembly 9 includes an arc-shaped fixed tube 91, and a protective support rod 92 is slidably arranged inside the arc-shaped fixed tube 91; the left and right openings on the upper side of the arc-shaped fixed tube 91 are respectively threadedly connected with fastening bolts 93, and the arc-shaped fixed tube 91 is fastened and connected to the protective support rod 92 by the fastening bolts 93.

[0017] In this embodiment, specifically, the middle and lower sides of the arc-shaped fixing tube 91 are fixedly connected to the front and rear sides of the middle part of the inner bottom of the U-shaped bracket 1 respectively.

[0018] In this embodiment, specifically, one end of the protective support rod 92 is respectively against one side of the V-shaped support plate 5 .

[0019] In this embodiment, specifically, the arc-shaped fixed tube 91 is an arc-shaped alloy steel tube.

[0020] In this embodiment, specifically, the protective support rod 92 is an alloy steel rod adapted to the interior of the arc-shaped fixed tube 91 .

[0021] In this embodiment, specifically, the worm gear reduction motor 3 is electrically connected to an external control panel.

[0022] In this embodiment, combined with the Figure 3 and attached Figure 2 As shown, when using the device, the U-shaped bracket 1 needs to be fixed on the external ground first; when installing the bucket, the operator can first place the bucket on the inner side of the V-shaped support plate 5, and insert the insertion rod 7 into the insertion hole and the installation hole of the bucket to fix the bucket on the inner side of the V-shaped support plate 5, and then insert the cotter pin 8 into the through hole, thereby avoiding the problem of the insertion rod 7 moving out of the insertion hole or the installation hole of the bucket by itself, and then completing the installation of the bucket; when flipping the bucket, the operator can directly control the worm gear reduction motor 3 to start through the external control panel, so that the worm gear reduction motor 3 drives the rotating shaft 2 to rotate slowly, and the rotating shaft 2 will drive the V-shaped support plate 5 to rotate through the connecting block 4, and the bucket is flipped at this time. Because the right side of the bucket is slightly higher than the bottom of the U-shaped bracket 1 after the bucket is flipped, when welding the bucket, the operator does not need to use the heightening structure to weld the bucket, so as to achieve the effect of installing the bucket at a low height, which can effectively avoid the problem that the operator needs to use the heightening structure to process the bucket.

[0023] When the bucket is turned over, the operator can loosen the fastening bolts 93 with an external wrench to allow the protective support rod 92 to slide inside the arc-shaped fixed tube 91. The operator can then observe the deviation of the center of gravity of the device. When the center of gravity shifts to the right, the operator can lean the right end of the protective support rod 92 against the right side of the V-shaped support plate 5. When the center of gravity shifts to the left, the operator can lean the left end of the protective support rod 92 against the left side of the V-shaped support plate 5. Finally, the operator can tighten the fastening bolts 93 with a wrench, thereby preventing the V-shaped support plate 5 from suddenly and damagingly rotating through the protective support rod 92, thereby effectively ensuring production safety and greatly improving the safety of the device.

[0024] Utilizing the technical solution described in the utility model, or those skilled in the art designing similar technical solutions inspired by the technical solution of the utility model to achieve the above-mentioned technical effects, all fall within the protection scope of the utility model.

Claims

1. A special turning device for welding a scraper bucket, comprising a U-shaped bracket (1), characterized in that: The upper middle side bearing inside the U-shaped bracket (1) is connected to a rotating shaft (2), and the front end of the rotating shaft (2) passes through the front side of the U-shaped bracket (1); the upper middle side of the front part of the U-shaped bracket (1) is fixedly connected to a worm gear reduction motor (3), and the hollow output shaft of the worm gear reduction motor (3) is key-connected to the front end of the rotating shaft (2); the upper middle side of the rotating shaft (2) is fixedly connected to a connecting block (4), and the connecting block (4) is located on the inner side of the U-shaped bracket (1), wherein the upper side of the connecting block (4) is fixedly connected to the rotating shaft (2). A V-shaped support plate (5) is connected; the front and rear sides of the inner bottom of the V-shaped support plate (5) are respectively fixedly connected with ear plates (6), and the middle and upper sides of the inner parts of the ear plates (6) are respectively provided with insertion holes, wherein an insertion rod (7) is inserted between the insertion holes; the front and rear sides of the inner parts of the insertion rod (7) are respectively longitudinally provided with through holes, and the insides of the through holes are respectively installed with split pins (8), wherein the split pins (8) are respectively located on the outer sides of the ear plates (6); the front and rear sides of the inner bottom of the U-shaped bracket (1) are respectively fixedly connected with protective support components (9).

2. The special turning device for welding a scraper bucket according to claim 1, characterized in that: The protective support assembly (9) comprises an arc-shaped fixed tube (91), and a protective support rod (92) is slidably arranged inside the arc-shaped fixed tube (91); fastening bolts (93) are respectively threadedly connected to the left and right openings on the upper side of the arc-shaped fixed tube (91), and the arc-shaped fixed tube (91) is fastened and connected to the protective support rod (92) through the fastening bolts (93).

3. The special turning device for welding a scraper bucket according to claim 2, characterized in that: The middle and lower sides of the arc-shaped fixing tube (91) are respectively fixedly connected to the front and rear sides of the middle part of the inner bottom of the U-shaped bracket (1).

4. The special turning device for welding a scraper bucket according to claim 3, characterized in that: One end of the protective support rod (92) is respectively against one side of the V-shaped support plate (5).

5. The special turning device for welding a scraper bucket according to claim 4, characterized in that: The arc-shaped fixed pipe (91) is made of an arc-shaped alloy steel pipe.

6. The special turning device for welding a scraper bucket according to claim 2, characterized in that: The protective support rod (92) is an alloy steel rod adapted to the interior of the arc-shaped fixed tube (91).

Citation Information

Patent Citations

  • A special tipping device for welding buckets of loader

    CN116197599B